Multifunctional automatic glue spraying device
Patent Information
- Application Number
- CN202522619819.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-10
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-12-10
AI Technical Summary
[0002]在现有技术中,自动喷胶装置已广泛应用于电子封装、汽车制造、家具涂胶等领域,然而,传统的喷胶装置存在两个突出痛点:第一,喷胶头在切换胶料或长时间停机时,残留胶液极易固化,导致喷嘴堵塞,清理维护工作繁琐且耗时,严重影响生产效率;第二,常见的清洗机构功能单一,多为简单的溶剂冲洗或空气吹扫,清洗不彻底,对于高粘度胶水或已初步固化的胶体处理效果差,且缺乏对清洗后废液的有效处理
[0015]本实用新型的有益效果是: 本装置通过设置清洗站的设计,将清洗站设计为冲洗、吹扫、吸附三大功能腔室,通过这种多工序清洗设计,能够有效的清除喷胶喷头内部及外部的残留胶液,从而避免了因胶液固化造成的堵塞问题,极大提升了设备的可靠性与连续作业能力。
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Figure CN224912694U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a multifunctional automatic glue spraying device, belonging to the technical field of glue spraying equipment. Background Technology
[0002] In existing technologies, automatic glue spraying devices have been widely used in fields such as electronic packaging, automobile manufacturing, and furniture gluing. However, traditional glue spraying devices have two prominent pain points: First, when switching glue materials or during long-term shutdowns, residual glue in the spray head is very easy to solidify, causing nozzle blockage. Cleaning and maintenance are cumbersome and time-consuming, seriously affecting production efficiency. Second, common cleaning mechanisms have limited functions, mostly simple solvent rinsing or air blowing, which are not thorough. They are ineffective in treating high-viscosity glues or partially solidified colloids, and lack effective treatment of waste liquid after cleaning.
[0003] Although some technical solutions attempt to set up cleaning stations, most of them are simple soaking or one-way rinsing. Their motion control, cleaning thoroughness and automation are insufficient, and they cannot form a closed-loop care for the spray nozzle in an all-round and multi-layered manner.
[0004] Therefore, there is an urgent need in this field for a multifunctional adhesive spraying device that can achieve efficient, thorough, and fully automated cleaning and anti-clogging. Utility Model Content
[0005] The purpose of this invention is to provide a multifunctional automatic glue spraying device that can thoroughly clean the glue spraying head in order to solve the above problems.
[0006] This utility model achieves the above-mentioned objective through the following technical solution: a multifunctional automatic glue spraying device, including a workbench, a support frame fixedly installed on the upper surface of the workbench, a slidable glue spraying component provided on the top of the support frame, a drive assembly provided on the top of the support frame for the glue spraying component to slide, the glue spraying component including a glue storage tank and a glue spraying head, a cleaning station provided on the upper surface of the workbench, the cleaning station being provided with a rinsing chamber, a blowing chamber and an adsorption chamber, so as to thoroughly clean the glue spraying head through the cleaning station.
[0007] Preferably, the drive assembly includes a transverse frame, a transverse lead screw, and a transverse drive motor. The transverse frame is fixedly installed on the top of the support frame, the transverse lead screw is rotatably installed inside the transverse frame, and the transverse drive motor is fixedly installed on one side surface of the support frame and is fixedly connected to the transverse lead screw.
[0008] Preferably, a longitudinal frame is slidably connected to the transverse lead screw, a longitudinal guide rod is provided on the support frame, the longitudinal guide rod passes through the longitudinal frame, a longitudinal lead screw is rotatably installed inside the longitudinal frame, a longitudinal drive motor is fixedly installed at one end of the longitudinal frame, and the output end of the longitudinal drive motor is fixedly connected to one end of the longitudinal lead screw.
[0009] Preferably, a support seat is slidably installed inside the longitudinal frame, the support seat is slidably engaged inside the longitudinal frame, and the support seat and the longitudinal lead screw are slidably connected to each other. An adjusting electric push rod is fixedly installed at the lower end of the support seat, and the lower end of the adjusting electric push rod is fixedly connected to the glue storage tank. The lower end of the glue storage tank is connected to the glue spraying head through a pipe.
[0010] Preferably, a support plate is fixedly installed on the lower surface of the workbench by a support rod, and limit rods are evenly arranged on the upper surface of the support plate. Limit sleeves are evenly fixedly installed on the lower surface of the cleaning station, and the limit sleeves are slidably engaged with the limit rods. A lifting cylinder is fixedly installed on the upper surface of the support plate, and the top of the lifting cylinder is fixedly connected to the cleaning station.
[0011] Preferably, a plurality of cleaning rollers rotate within the rinsing chamber, and a synchronous gear is fixedly installed at the lower end of each of the plurality of cleaning rollers. The synchronous gears mesh with each other and drive each other. The synchronous gears are located on the lower surface of the cleaning station. A synchronous motor is connected to one of the synchronous gears, and a motor housing is fixedly installed on the synchronous motor. The motor housing is fixedly connected to the lower surface of the cleaning station.
[0012] Preferably, the inner wall of the rinsing chamber is provided with a water passage cavity in a circumferential manner, and rinsing nozzles are uniformly provided on the inner wall of the rinsing chamber. A water pump is fixedly installed on the upper surface of the support plate, and the water outlet of the water pump is connected to the rinsing nozzles by a pipe. A water outlet is provided at the bottom of the rinsing chamber, and a water collection tank is fixedly installed on the upper surface of the support plate. The water collection tank is connected to the water outlet by a pipe.
[0013] Preferably, the inner walls at both ends of the purging chamber are provided with air blowing chambers, and air blowing holes are uniformly provided on one side of the air blowing chamber. Blowers are symmetrically arranged on the upper surface of the support plate, and the blowers and the air blowing chambers are connected by pipes.
[0014] Preferably, a suction head is fixedly installed at the bottom of the adsorption chamber, and a vacuum pump is fixedly installed on the upper surface of the support plate. The vacuum pump is fixedly connected to the suction head through a pipe.
[0015] The beneficial effects of this utility model are as follows: By setting up a cleaning station, this device is designed with three functional chambers: rinsing, blowing, and adsorption. Through this multi-process cleaning design, residual adhesive inside and outside the spray nozzle can be effectively removed, thereby avoiding the clogging problem caused by adhesive solidification and greatly improving the reliability and continuous operation capability of the equipment. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0017] Figure 2 This is a front view of the present invention.
[0018] Figure 3 This is a schematic diagram of the structure of the drive component of this utility model.
[0019] Figure 4 This is a schematic diagram of the structure of the adhesive spraying component of this utility model.
[0020] Figure 5 This is a schematic diagram of the cleaning station of this utility model.
[0021] Figure 6 This is a schematic diagram showing the position of the cleaning roller brush of this utility model.
[0022] Figure 7 This is a schematic diagram showing the distribution of the synchronous gears of this utility model.
[0023] In the diagram: 1. Workbench; 2. Support frame; 3. Glue spraying component; 301. Glue storage tank; 302. Glue spraying head; 4. Drive assembly; 401. Transverse frame; 402. Transverse lead screw; 403. Transverse drive motor; 404. Longitudinal frame; 405. Longitudinal guide rod; 406. Longitudinal lead screw; 407. Longitudinal drive motor; 408. Support base; 409. Adjustable electric actuator; 5. Cleaning station; 501. Rinsing chamber; 502. Purge chamber; 503. Adsorption chamber; 6. Support rod; 7. Support plate; 8. Limiting rod; 9. Limiting sleeve; 10. Lifting cylinder; 11. Cleaning roller brush; 12. Synchronous gear; 13. Synchronous motor; 14. Motor housing; 15. Water passage chamber; 16. Rinsing nozzle; 17. Water pump; 18. Water outlet; 19. Water collection tank; 20. Air blowing hole; 21. Blower; 22. Adhesive suction head; 23. Vacuum pump. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Please see Figures 1-7 As shown, a multifunctional automatic glue spraying device includes a workbench 1, a support frame 2 fixedly installed on the upper surface of the workbench 1, a slidable glue spraying component 3 on the top of the support frame 2, and a drive assembly 4 on the top of the support frame 2 for the glue spraying component 3 to slide. The glue spraying component 3 includes a glue storage tank 301 and a glue spraying head 302. A cleaning station 5 is provided on the upper surface of the workbench 1. The cleaning station 5 is provided with a rinsing chamber 501, a blowing chamber 502, and an adsorption chamber 503, so as to thoroughly clean the glue spraying head 302 through the cleaning station 5. Compared with the single-function cleaning unit in the prior art, this device physically integrates the three functional chambers of rinsing, blowing, and adsorption, but isolates their functions in a cleaning station 5. This allows the glue spraying head 302 to complete the entire process of deep cleaning with liquid solvent, powerful blowing with gaseous medium, and vacuum adsorption of residual droplets in a preset process sequence, without interference, and with automated care.
[0026] Drive assembly 4 includes a transverse frame 401, a transverse lead screw 402, and a transverse drive motor 403. The transverse frame 401 is fixedly mounted on the top of the support frame 2. The transverse lead screw 402 is rotatably mounted inside the transverse frame 401. The transverse drive motor 403 is fixedly mounted on one side surface of the support frame 2 and is fixedly connected to the transverse lead screw 402. A longitudinal frame 404 is slidably connected to the transverse lead screw 402. A longitudinal guide rod 405 is provided on the support frame 2, and the longitudinal guide rod 405 passes through the longitudinal frame 404. A longitudinal lead screw 406 is rotatably mounted inside the longitudinal frame 404. One end of the longitudinal frame 404 is fixed... A longitudinal drive motor 407 is fixedly installed, and the output end of the longitudinal drive motor 407 is fixedly connected to one end of the longitudinal lead screw 406. It should be noted that a position sensor (such as an infrared position sensor, which is a common position detection sensor on the market, so it is not described in this device) can be installed above the glue spraying head 302 of the glue spraying part 3, so as to connect with an external controller and control the position adjustment of the glue spraying head 302. The set transverse drive motor 403 and longitudinal drive motor 407 can drive the set lead screw, thereby realizing the position movement of the glue spraying head 302.
[0027] A support base 408 is slidably installed inside the longitudinal frame 404. The support base 408 is slidably engaged within the longitudinal frame 404, and is slidably connected to the longitudinal lead screw 406. An adjusting electric actuator 409 is fixedly installed at the lower end of the support base 408. The lower end of the adjusting electric actuator 409 is fixedly connected to the glue storage tank 301. The lower end of the glue storage tank 301 is connected to the glue spray head 302 via a pipe. A support plate 7 is fixedly installed on the lower surface of the workbench 1 via a support rod 6. Limit rods 8 are evenly arranged on the upper surface of the support plate 7. Limit sleeves 9 are evenly fixedly installed on the lower surface of the cleaning station 5. The limit sleeves 9 are slidably engaged with the limit rods 8. A lifting cylinder 10 is fixedly installed on the upper surface of the support plate 7. The top of the lifting cylinder 10 is fixedly connected to the cleaning station 5. It should be noted that... By adjusting the setting of the electric actuator 409, not only can the precise height adjustment of the spray nozzle 302 in the Z-axis direction be achieved to adapt to different workpieces, but more importantly, when the spray nozzle 302 enters the cleaning station 5, it can be controlled by the program to make it contact the bottom of the cleaning chamber or the sealing structure with a constant micro pressure, which plays a role in flexible docking and buffering, avoiding damage to the precision nozzle from rigid collisions. It should also be noted that by controlling the lifting cylinder 10 through the external controller, the lifting adjustment of the cleaning station 5 can be controlled with the cooperation of the limit rod 8 and the limit sleeve 9, so as to cooperate with the cleaning of the spray nozzle 302.
[0028] Multiple cleaning rollers 11 rotate within the rinsing chamber 501. Synchronous gears 12 are fixedly mounted at the lower ends of each cleaning roller 11, and these gears mesh with each other. The synchronous gears 12 are located on the lower surface of the cleaning station 5. A synchronous motor 13 is connected to one of the synchronous gears 12, and a motor housing 14 is fixedly mounted on the synchronous motor 13. The motor housing 14 is fixedly connected to the lower surface of the cleaning station 5. A water passage chamber 15 is formed around the inner wall of the rinsing chamber 501, and rinsing nozzles 16 are evenly distributed along the inner wall. A water pump 17 is fixedly mounted on the upper surface of the support plate 7, and the outlet of the water pump 17 is connected to the rinsing station 5. Pipes connect the spray nozzles 16. A water outlet 18 is provided at the bottom of the rinsing chamber 501. A water collection tank 19 is fixedly installed on the upper surface of the support plate 7. The water collection tank 19 and the water outlet 18 are connected by pipes. It should be noted that multiple cleaning roller brushes 11 are driven to rotate synchronously in opposite directions by the synchronous gear 12. When the spray nozzle 302 descends into the rinsing chamber 501, the rotating roller brushes can perform all-round, no-dead-angle mechanical scraping and brushing on the outer wall of the spray nozzle. This design is especially suitable for high viscosity and easy stringing adhesives. It can effectively break and peel off cured or semi-cured adhesives that are difficult to remove by solvents alone, solving the stubborn problems in traditional technology.
[0029] The inner walls at both ends of the purge chamber 502 are provided with air blowing chambers, and air blowing holes 20 are evenly distributed on one side of each air blowing chamber. Blowers 21 are symmetrically arranged on the upper surface of the support plate 7, and the blowers 21 are connected to the air blowing chambers via pipes. A suction head 22 is fixedly installed at the bottom of the adsorption chamber 503, and a vacuum pump 23 is fixedly installed on the upper surface of the support plate 7. The vacuum pump 23 is fixedly connected to the suction head 22 via pipes. It should be noted that the purge chamber 502 uses symmetrically arranged air blowing holes 20 on both sides, which can create a sandwich effect of airflow on the spray nozzle 302 from two directions, thereby quickly and evenly dispersing and removing large droplets and solvents adhering to the nozzle. The purge efficiency is much higher than that of single-sided blowing, and even after high-pressure purge, the nozzle tip may still be affected by... The capillary action suspends extremely fine droplets, and the adsorption system consisting of vacuum pump 23 and suction head 22 can actively suck up such residual droplets to achieve ultimate drying. This ensures that the spray head 302 is in an absolutely clean and dry state after cleaning, completely eliminating problems such as glue performance changes or leakage during the next spraying due to residual droplets, thus ensuring product yield. It should be noted that during the rinsing, blowing and adsorption process of the spray head 302, the device needs to be programmed through an external controller and then used in conjunction with a position sensor to realize the lifting and lateral movement of the spray head 302, thereby achieving a complete cleaning of the spray head 302. Since the sensor and external controller are common existing technologies on the market, their structure is not described in this device.
[0030] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0031] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A multifunctional automatic glue spraying device, comprising a workbench (1), a support frame (2) fixedly mounted on the upper surface of the workbench (1), a slidable glue spraying component (3) provided on the top of the support frame (2), a drive assembly (4) provided on the top of the support frame (2) for the glue spraying component (3) to slide, the glue spraying component (3) comprising a glue storage tank (301) and a glue spraying head (302), characterized in that: The upper surface of the workbench (1) is provided with a cleaning station (5), which is provided with a rinsing chamber (501), a blowing chamber (502) and an adsorption chamber (503) to thoroughly clean the spray nozzle (302) through the cleaning station (5).
2. The multifunctional automatic glue spraying device according to claim 1, characterized in that: The drive assembly (4) includes a transverse frame (401), a transverse lead screw (402), and a transverse drive motor (403). The transverse frame (401) is fixedly installed on the top of the support frame (2). The transverse lead screw (402) is rotatably installed inside the transverse frame (401). The transverse drive motor (403) is fixedly installed on one side surface of the support frame (2) and is fixedly connected to the transverse lead screw (402).
3. The multifunctional automatic glue spraying device according to claim 2, characterized in that: A longitudinal frame (404) is slidably connected to the transverse lead screw (402). A longitudinal guide rod (405) is provided on the support frame (2). The longitudinal guide rod (405) passes through the longitudinal frame (404). A longitudinal lead screw (406) is rotatably installed inside the longitudinal frame (404). A longitudinal drive motor (407) is fixedly installed at one end of the longitudinal frame (404). The output end of the longitudinal drive motor (407) is fixedly connected to one end of the longitudinal lead screw (406).
4. The multifunctional automatic glue spraying device according to claim 3, characterized in that: A support base (408) is slidably installed inside the longitudinal frame (404). The support base (408) is slidably engaged inside the longitudinal frame (404), and the support base (408) is slidably connected to the longitudinal lead screw (406). An adjusting electric push rod (409) is fixedly installed at the lower end of the support base (408). The lower end of the adjusting electric push rod (409) is fixedly connected to the glue storage tank (301). The lower end of the glue storage tank (301) is connected to the glue spraying head (302) through a pipe.
5. The multifunctional automatic glue spraying device according to claim 1, characterized in that: The lower surface of the workbench (1) is fixedly mounted with a support plate (7) by a support rod (6). Limiting rods (8) are evenly arranged on the upper surface of the support plate (7). Limiting sleeves (9) are evenly fixedly mounted on the lower surface of the cleaning station (5). The limiting sleeves (9) are slidably engaged with the limiting rods (8). A lifting cylinder (10) is fixedly mounted on the upper surface of the support plate (7). The top of the lifting cylinder (10) is fixedly connected to the cleaning station (5).
6. The multifunctional automatic glue spraying device according to claim 5, characterized in that: Multiple cleaning rollers (11) rotate inside the rinsing chamber (501). Each of the multiple cleaning rollers (11) has a synchronous gear (12) fixedly installed at its lower end. The multiple synchronous gears (12) mesh with each other for transmission. The synchronous gear (12) is located on the lower surface of the cleaning station (5). A synchronous motor (13) is connected to one of the synchronous gears (12). A motor housing (14) is fixedly installed on the synchronous motor (13). The motor housing (14) is fixedly connected to the lower surface of the cleaning station (5).
7. The multifunctional automatic glue spraying device according to claim 6, characterized in that: The inner wall of the flushing chamber (501) is provided with a water passage cavity (15) in a circular pattern. The inner wall of the flushing chamber (501) is provided with flushing nozzles (16) evenly. A water pump (17) is fixedly installed on the upper surface of the support plate (7). The water outlet of the water pump (17) is connected to the flushing nozzle (16) by a pipe. A water outlet hole (18) is provided at the bottom of the flushing chamber (501). A water collection tank (19) is fixedly installed on the upper surface of the support plate (7). The water collection tank (19) and the water outlet hole (18) are connected by a pipe.
8. The multifunctional automatic glue spraying device according to claim 7, characterized in that: The inner walls at both ends of the purging chamber (502) are provided with air blowing chambers, and air blowing holes (20) are evenly provided on one side of the air blowing chamber. Blowers (21) are symmetrically arranged on the upper surface of the support plate (7), and the blowers (21) and the air blowing chambers are connected by pipes.
9. The multifunctional automatic glue spraying device according to claim 8, characterized in that: A suction head (22) is fixedly installed at the bottom of the adsorption chamber (503), and a vacuum pump (23) is fixedly installed on the upper surface of the support plate (7). The vacuum pump (23) is fixedly connected to the suction head (22) through a pipe.