Modular industrial nozzle easy to install and remove
Patent Information
- Application Number
- CN202522474250.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-21
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-11-21
AI Technical Summary
[0004]本实用新型提供了一种模块化便于安装拆卸的工业喷嘴,具有将工业喷头的各部件模块化,使喷头组件可单独替换以适用不同工艺要求,无需整体拆卸,降低维护损耗的优点,以解决现有的问题
本实用新型采用连接基座、喷头组件与固定组件的模块化拆分设计,实现无工具快速组装与拆卸,将喷头组件的卡接块对准连接基座的L形卡接槽轴向段插入,旋转一定角度后,卡接块进入L形卡接槽的周向锁紧段,实现初步定位,再搭配复位弹簧的预紧力,驱动固定组件的限位块嵌入喷头组件的限位槽内,形成卡接定位和弹性限位的双重固定结构,可有效防止高压振动工况下的松脱,该设计使得喷头组件可单独拆卸替换,无需整体拆除连接基座,即可更换不同喷雾口类型的喷头组件,显著降低工艺调整成本。
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Figure CN224912703U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of industrial nozzle technology, specifically a modular industrial nozzle that is easy to install and disassemble. Background Technology
[0002] Industrial nozzles are key components used in industrial production to atomize, spray, and mist fluids such as liquids and gases. Their core function is to change the shape or direction of the fluid through a specific structure to meet process requirements.
[0003] Traditional nozzles are mostly one-piece structures, or the nozzle head is fixedly connected to the connecting base and cannot be separated. When it is necessary to change to a different spray type, such as from a fan shape to a cone shape or when the nozzle head is worn, the entire nozzle must be removed from the pipeline. It is impossible to replace the nozzle head component separately, which results in the undamaged connecting structure being discarded, causing material waste and significantly increasing maintenance costs. Utility Model Content
[0004] This invention provides a modular industrial nozzle that is easy to install and disassemble. It has the advantages of modularizing the various components of the industrial nozzle, allowing the nozzle assembly to be replaced individually to meet different process requirements, eliminating the need for overall disassembly, and reducing maintenance costs, thereby solving existing problems.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a modular industrial nozzle that is easy to install and disassemble, including a connecting base with a fluid channel inside, and also including a nozzle assembly and a fixing assembly, wherein: The inner wall of the connecting base is provided with connecting threads for fixing with an external pipe, and the outer wall of the connecting base away from the pipe is provided with an L-shaped snap-fit groove. The nozzle assembly includes a nozzle, and a snap ring is fixedly connected to the rear end of the nozzle. The inner wall of the snap ring is provided with a snap block that slides in conjunction with an L-shaped snap groove. The fixing component includes a fixing sleeve and a return spring sleeved on the outside of the connecting base. The two ends of the return spring are fixedly connected to the inner wall of the fixing sleeve and the outer wall of the connecting base, respectively. The fixing sleeve abuts against the side of the snap ring facing each other to lock the nozzle assembly and the connecting base.
[0006] As a preferred embodiment of this utility model, the number of L-shaped snap-fit grooves and snap-fit blocks are four in total and correspond one-to-one. The four L-shaped snap-fit grooves are evenly distributed along the outer circumference of the connecting base, and the thickness of the snap-fit block is adapted to the groove width and gap of the L-shaped snap-fit groove.
[0007] As a preferred embodiment of this utility model, the contact surface between the nozzle assembly and the connecting base is provided with a sealing ring, and the sealing ring is embedded in the end face of the snap ring facing the connecting base.
[0008] As a preferred embodiment of this utility model, the outer wall of the connecting base is provided with a sliding strip, and the inner wall of the fixing sleeve is provided with a sliding groove extending along the axial direction, wherein the sliding strip and the sliding groove are in axial sliding fit.
[0009] As a preferred technical solution of this utility model, the end face of the fixing sleeve near the snap ring is provided with a plurality of limiting blocks, and the end face of the snap ring near the fixing sleeve is provided with limiting grooves corresponding to the limiting blocks one by one. The reset spring drives the fixing sleeve to drive the limiting blocks to embed into the limiting grooves.
[0010] As a preferred embodiment of this utility model, the outer wall of the fixing sleeve is provided with anti-slip texture, which is annular convex ridges evenly distributed along the circumference of the fixing sleeve.
[0011] As a preferred technical solution of this utility model, the nozzle and the snap ring are integrally formed, and the spray outlet of the nozzle can be set as a fan shape or a cone shape to adapt to different industrial spraying process requirements.
[0012] Compared with the prior art, this utility model provides a modular industrial nozzle that is easy to install and disassemble, and has the following advantages: This utility model adopts a modular design for the connecting base, nozzle assembly, and fixing assembly, enabling tool-free rapid assembly and disassembly. The nozzle assembly's snap-fit block is aligned with the axial section of the L-shaped snap-fit groove on the connecting base and inserted. After rotating a certain angle, the snap-fit block enters the circumferential locking section of the L-shaped snap-fit groove, achieving initial positioning. Combined with the preload of the return spring, the limiting block of the fixing assembly is driven to embed into the limiting groove of the nozzle assembly, forming a dual fixing structure of snap-fit positioning and elastic limiting. This effectively prevents loosening under high-pressure vibration conditions. This design allows the nozzle assembly to be disassembled and replaced individually without removing the entire connecting base, enabling the replacement of nozzle assemblies with different spray nozzle types, significantly reducing process adjustment costs. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram showing the disassembled parts of this utility model; Figure 3 This is a schematic diagram of the composition structure of the nozzle assembly of this utility model; Figure 4 This is a schematic diagram of the composition of the fixing component of this utility model; Figure 5 This is a cross-sectional view of the overall structure of this utility model; Figure 6 This utility model Figure 5 An enlarged schematic diagram of the structure at point A.
[0014] In the diagram: 1. Connecting base; 2. Connecting thread; 3. L-shaped snap-fit groove; 4. Nozzle assembly; 41. Nozzle; 42. Snap-fit ring; 43. Snap-fit block; 44. Limiting groove; 45. Sealing ring; 5. Sliding strip; 6. Fixing assembly; 61. Fixing sleeve; 62. Return spring; 63. Sliding groove; 64. Limiting block; 65. Anti-slip texture. Detailed Implementation
[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example 1
[0016] Please see Figure 1 - Figure 5 This utility model discloses a modular industrial nozzle that is easy to install and disassemble, including a connecting base 1 with a fluid channel inside, and also including a nozzle assembly 4 and a fixing assembly 6, wherein: The inner wall of the connecting base 1 is provided with connecting threads 2 for fixing with external pipes, and the outer wall of the end of the connecting base 1 away from the pipe is provided with an L-shaped snap-fit groove 3. The nozzle assembly 4 includes a nozzle 41, and a snap ring 42 is fixedly connected to the rear end of the nozzle 41. The inner wall of the snap ring 42 is provided with a snap block 43 that slides with the L-shaped snap groove 3. The fixing component 6 includes a fixing sleeve 61 and a return spring 62 sleeved on the outside of the connecting base 1. The two ends of the return spring 62 are fixedly connected to the inner wall of the fixing sleeve 61 and the outer wall of the connecting base 1, respectively. The fixing sleeve 61 abuts against the side of the snap ring 42 facing each other to lock the nozzle assembly 4 and the connecting base 1.
[0017] The number of L-shaped snap-fit grooves 3 and snap-fit blocks 43 are four in each case and correspond one-to-one. The four L-shaped snap-fit grooves 3 are evenly distributed along the outer circumference of the connecting base 1, and the thickness of the snap-fit block 43 is adapted to the groove width and gap of the L-shaped snap-fit groove 3.
[0018] The nozzle assembly 4 and the connecting base 1 are fitted with a sealing ring 45, which is embedded in the end face of the snap ring 42 facing the connecting base 1.
[0019] The nozzle 41 and the snap ring 42 are integrally formed, and the spray outlet of the nozzle 41 can be set as a fan shape or a cone shape to adapt to different industrial spraying process requirements.
[0020] In this embodiment, the connecting base 1 is fixed to the external pipe by the connecting thread 2. After one installation, there is no need to disassemble it repeatedly. The snap-fit block 43 of the nozzle assembly 4 is aligned with the axial section of the L-shaped snap-fit groove 3 of the connecting base 1 and inserted. After rotating a certain angle, the snap-fit block 43 enters the circumferential locking section of the L-shaped snap-fit groove 3 to achieve initial positioning. The sealing ring 45 is compressed when the nozzle assembly 4 and the connecting base 1 are in contact to form a sealing structure to prevent high-pressure fluid leakage. The return spring 62 provides a continuous elastic preload. Through the abutment of the fixing sleeve 61 and the snap-fit ring 42, the nozzle assembly 4 can be pressed tightly onto the connecting base 1 to ensure the reliability of the locking. Example 2
[0021] Based on the above embodiment 1, please refer to the appendix. Figure 2 , Figure 3 , Figure 4 , Figure 5 as well as Figure 6 The outer wall of the connecting base 1 is provided with a sliding strip 5, and the inner wall of the fixing sleeve 61 is provided with a sliding groove 63 extending axially. The sliding strip 5 and the sliding groove 63 are axially slidingly engaged. The end face of the fixed sleeve 61 near the snap ring 42 is provided with several limiting blocks 64. The end face of the snap ring 42 near the fixed sleeve 61 is provided with limiting grooves 44 corresponding to the limiting blocks 64. The reset spring 62 drives the fixed sleeve 61 to move the limiting blocks 64 into the limiting grooves 44.
[0022] The outer wall of the fixing sleeve 61 is provided with anti-slip texture 65, which is annular raised ridges evenly distributed along the circumference of the fixing sleeve 61.
[0023] In this embodiment, the sliding engagement between the sliding strip 5 and the sliding groove 63 guides the fixed sleeve 61 to move smoothly along the axial direction, so that the elastic force of the return spring 62 is evenly transmitted, ensuring smooth locking and unlocking actions, and ensuring that the limiting block 64 on the fixed sleeve 61 can be accurately inserted into the limiting groove 44 of the snap ring 42 for limiting. The limiting block 64 and the limiting groove 44 fit together to restrict circumferential rotation, and the presence of the anti-slip texture 65 makes it easy for the operator to manually press and slide the fixed sleeve 61.
[0024] Working principle and usage process of this utility model: The connecting base 1 is fixed to the external pipe by the connecting thread 2, and does not need to be disassembled repeatedly after one installation; When installing the nozzle assembly 4, first press the nozzle assembly 4 downwards, and the return spring 62 is in a compressed state. Then, align the snap block 43 of the nozzle assembly 4 with the axial section of the L-shaped snap groove 3 of the connecting base 1 and insert it. After rotating a certain angle, the snap block 43 enters the circumferential locking section of the L-shaped snap groove 3 to achieve initial positioning. The sealing ring 45 is compressed when the nozzle assembly 4 and the connecting base 1 are in contact, forming a sealing structure. After the nozzle assembly 4 is initially positioned, the nozzle assembly 4 is released, the return spring 62 releases its elastic force, and drives the fixing sleeve 61 to move axially along the fixing sleeve 61 and abut against the snap ring 42, so that the limiting block 64 on the fixing sleeve 61 can be accurately inserted into the limiting groove 44 of the snap ring 42 for limiting, thus pressing the nozzle assembly 4 onto the connecting base 1 and completing the installation work. In subsequent use, nozzle assemblies 4 with different spray nozzle types can be replaced according to different processes.
Claims
1. A modular industrial nozzle that is easy to install and disassemble, comprising a connecting base (1) having a fluid channel inside, characterized in that, It also includes a nozzle assembly (4) and a fixing assembly (6), wherein: The inner wall of the connecting base (1) is provided with connecting threads (2) for fixing with external pipes, and the outer wall of the connecting base (1) away from the pipe is provided with an L-shaped snap-fit groove (3). The nozzle assembly (4) includes a nozzle (41), and a snap ring (42) is fixedly connected to the rear end of the nozzle (41). The inner wall of the snap ring (42) is provided with a snap block (43) that slides with the L-shaped snap groove (3). The fixing component (6) includes a fixing sleeve (61) sleeved on the outside of the connecting base (1) and a return spring (62). The two ends of the return spring (62) are fixedly connected to the inner wall of the fixing sleeve (61) and the outer wall of the connecting base (1), respectively. The fixing sleeve (61) abuts against the side of the snap ring (42) to lock the nozzle assembly (4) and the connecting base (1).
2. The modular industrial nozzle for easy installation and disassembly according to claim 1, characterized in that: The number of L-shaped snap-fit grooves (3) and snap-fit blocks (43) are four in each case and correspond one to one. The four L-shaped snap-fit grooves (3) are evenly distributed along the outer circumference of the connecting base (1). The thickness of the snap-fit block (43) is adapted to the groove width gap of the L-shaped snap-fit groove (3).
3. The modular industrial nozzle for easy installation and disassembly according to claim 1, characterized in that: The nozzle assembly (4) and the connecting base (1) are fitted with a sealing ring (45), which is embedded in the end face of the snap ring (42) facing the connecting base (1).
4. The modular industrial nozzle for easy installation and disassembly according to claim 1, characterized in that: The outer wall of the connecting base (1) is provided with a sliding strip (5), and the inner wall of the fixing sleeve (61) is provided with a sliding groove (63) extending along the axial direction. The sliding strip (5) and the sliding groove (63) are in axial sliding cooperation.
5. A modular industrial nozzle that is easy to install and disassemble according to claim 1, characterized in that: The fixed sleeve (61) has several limiting blocks (64) on its end face near the snap ring (42). The snap ring (42) has a limiting groove (44) on its end face near the fixed sleeve (61) that corresponds to the limiting blocks (64). The reset spring (62) drives the fixed sleeve (61) to move the limiting blocks (64) into the limiting grooves (44).
6. The modular industrial nozzle for easy installation and disassembly according to claim 1, characterized in that: The outer wall of the fixing sleeve (61) is provided with anti-slip texture (65), which is annular convex ridges evenly distributed along the circumference of the fixing sleeve (61).
7. A modular industrial nozzle that is easy to install and disassemble according to claim 1, characterized in that: The nozzle (41) and the snap ring (42) are integrally formed, and the spray outlet of the nozzle (41) can be set as a fan shape or a cone shape to adapt to different industrial spraying process requirements.