A plastic floor coating device
Patent Information
- Application Number
- CN202522430679.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-14
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-11-14
AI Technical Summary
[0006]针对现有技术的不足,本实用新型提供了一种塑料地板涂布装置,解决了上述背景技术中所提出涂布装置使用时因涂料在存储和涂布过程中易发生沉淀,导致涂布后地板表面涂料浓度不均,且涂布过程中涂料用量控制精度不足,易出现涂布过厚或过薄的情况,从而影响塑料地板涂布生产效果的问题
[0020]与现有技术相比,本实用新型提供了一种塑料地板涂布装置,具备以下有益效果:
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Figure CN224912733U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of plastic flooring coating technology, specifically to a plastic flooring coating device. Background Technology
[0002] PVC plastic flooring is flooring made primarily of PVC plastic. The raw materials for PVC plastic flooring are the same as those for ordinary plastics; in addition to resin, other auxiliary materials such as plasticizers, stabilizers, and fillers are added. However, PVC plastic flooring contains a relatively large amount of filler because it is rarely subjected to tensile, shear, or tearing forces during use, and is mainly subjected to pressure and friction.
[0003] In the production of plastic flooring, the coating process is one of the key steps. Its purpose is to uniformly coat the surface of the plastic flooring with a functional coating to improve its wear resistance, water resistance, and aesthetics. However, existing coating equipment is prone to coating sedimentation during storage and coating, resulting in uneven coating concentration on the flooring surface after coating. Furthermore, the precision of coating amount control during the coating process is insufficient, which can easily lead to coatings that are too thick or too thin, thus affecting the coating production effect of plastic flooring.
[0004] Therefore, we propose a plastic floor coating device to solve the above problems. Utility Model Content
[0005] (a) Technical problems to be solved
[0006] To address the shortcomings of existing technologies, this utility model provides a plastic flooring coating device, which solves the problems mentioned in the background art, such as the coating material easily precipitating during storage and coating, resulting in uneven coating concentration on the floor surface after coating, and insufficient precision in controlling the amount of coating material during coating, which easily leads to coating that is too thick or too thin, thus affecting the production effect of plastic flooring coating.
[0007] (II) Technical Solution
[0008] To achieve the above objectives, this utility model specifically adopts the following technical solution:
[0009] A plastic floor coating apparatus includes a coating chamber and a UV drying assembly fixed to one side of the upper surface of the coating chamber, and further includes:
[0010] The receiving and discharging trough is located at the lower end of the coating chamber. The coating chamber is rotatably connected to a scraper roller, and a connecting shaft is provided at the upper end of the coating chamber.
[0011] The conveyor shaft is fixed to the upper end face of the coating chamber, and the scraper roller, groove, connecting shaft and outer surface of the conveyor shaft are wrapped with plastic flooring.
[0012] A drive motor is fixed to one end of the scraper roller. An agitator is installed inside the receiving and discharging trough. A linkage mechanism is fixed to one end of the scraper roller and the agitator to drive the scraper roller and the agitator to rotate synchronously.
[0013] A support plate is fixed inside the coating chamber, and through holes are evenly distributed on the lower end face of the support plate.
[0014] Furthermore, the outer surface of the scraper roller is uniformly provided with grooves, and the cross-section of the grooves is arranged in a "V" shape.
[0015] Furthermore, the linkage mechanism includes a first synchronous pulley and a second synchronous pulley. The first synchronous pulley is fixed to one end of the outer surface of the scraper, and the second synchronous pulley is fixed to one end of the stirring paddle. The first synchronous pulley and the second synchronous pulley are connected by a synchronous belt.
[0016] Furthermore, the linkage mechanism also includes a drive gear, a linkage gear, and a second stirring paddle. The drive gear is fixed to the other end of the first stirring paddle, the linkage gear is symmetrically meshed and connected to the left and right sides of the drive gear, and the second stirring paddle is fixed to the other end of the linkage gear, and the second stirring paddle is symmetrically located on the left and right sides of the first stirring paddle.
[0017] Furthermore, a scraper is rotatably connected to the upper inner end of the support plate, and the scraper contacts the bottom of the plastic floor piece. One side of the upper surface of the support plate is inclined, and a filter screen is slidably engaged inside the support plate.
[0018] Furthermore, the mesh size of the filter plate is 200-300μm.
[0019] (III) Beneficial Effects
[0020] Compared with the prior art, the present invention provides a plastic floor coating device, which has the following beneficial effects:
[0021] This invention utilizes a scraper roller with a "V"-shaped groove to stably carry and evenly transfer coating onto the surface of the plastic flooring. Combined with a secondary scraper bar, it ensures a uniform coating thickness. Furthermore, a linkage mechanism drives two mixing paddles to rotate synchronously with the scraper roller, achieving real-time mixing of the coating, effectively preventing sedimentation and ensuring uniform coating concentration. Simultaneously, the inclined structure and through-hole design of the support plate, along with a filter screen, enable rapid return and filtration of excess coating, improving coating utilization and reducing production costs. The overall structure of this application is compact, with all components working in tandem, making it easy to operate and suitable for large-scale plastic flooring production. Attached Figure Description
[0022] Figure 1 This is a top view schematic diagram of the plastic floor coating device of this utility model;
[0023] Figure 2 This is a left-side view of the plastic floor coating device of this utility model;
[0024] Figure 3 This is a schematic cross-sectional view of the plastic flooring coating device of this utility model;
[0025] Figure 4 This is a top view of the scraper roller component of this utility model;
[0026] Figure 5 This is a top view of the linkage mechanism of this utility model;
[0027] Figure 6 This is a top view of the support plate of this utility model.
[0028] In the diagram: 1. Coating chamber; 2. Receiving and unloading trough; 3. Scraper roller; 4. Groove; 5. Drive motor; 6. Connecting shaft; 7. Conveyor shaft; 8. UV drying assembly; 9. Synchronous pulley one; 10. Synchronous pulley two; 11. Agitator one; 12. Drive gear; 13. Linkage gear; 14. Agitator two; 15. Support plate; 16. Scraper rod; 17. Filter screen. Detailed Implementation
[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0030] Example
[0031] like Figure 1-6 As shown, an embodiment of the present invention provides a plastic flooring coating device, including a coating chamber 1 and a UV drying assembly 8 fixed to one side of the upper end face of the coating chamber 1, and further including:
[0032] The coating chamber 1 is the main supporting structure of the device, while the UV drying component 8 is used to quickly cure and dry the coated plastic flooring. The receiving and discharging trough 2 is located at the lower end of the coating chamber 1 and is used to store and recycle the coating. The coating chamber 1 is rotatably connected to a scraper roller 3, and a connecting shaft 6 is provided at the upper end of the coating chamber 1. The outer surface of the scraper roller 3 is uniformly provided with grooves 4, and the cross-section of the grooves 4 is set in a "V" shape. The grooves 4 are used to carry the coating and achieve uniform coating.
[0033] The conveyor shaft 7 is fixed on the upper end face of the coating chamber 1, and the scraper roller 3, the groove 4, the connecting shaft 6 and the outer surface of the conveyor shaft 7 are wrapped with plastic flooring components to form the conveying path of the plastic flooring.
[0034] A drive motor 5 is fixed to one end of the scraper roller 3, providing power for the rotation of the scraper roller 3. A stirring paddle 11 is installed inside the receiving and discharging trough 2. A linkage mechanism is fixed to one end of the scraper roller 3 and the stirring paddle 11 to drive the scraper roller 3 and the stirring paddle 11 to rotate synchronously. The linkage mechanism includes a synchronous pulley 9 and a synchronous pulley 10. The synchronous pulley 9 is fixed to one end of the outer surface of the scraper roller 3, and the synchronous pulley 10 is fixed to one end of the stirring paddle 11. The synchronous pulley 9 and the synchronous pulley 10 are connected by a synchronous belt to realize the synchronous transmission between the scraper roller 3 and the stirring paddle 11.
[0035] The linkage mechanism also includes a drive gear 12, a linkage gear 13, and a second stirring paddle 14. The drive gear 12 is fixed to the other end of the first stirring paddle 11. The linkage gear 13 is symmetrically meshed and connected to the left and right sides of the drive gear 12. The second stirring paddle 14 is fixed to the other end of the linkage gear 13 and is symmetrically located on the left and right sides of the first stirring paddle 11. The drive gear 12 is fixed to the other end of the first stirring paddle 11, and the two linkage gears 13 are meshed and connected to the left and right sides of the drive gear 12 respectively. The second stirring paddle 14 is fixed to the other end of the linkage gear 13, ensuring that both the first stirring paddle 11 and the second stirring paddle 14 are located inside the receiving and discharging trough 2. This achieves synchronous rotation of multiple sets of stirring paddles and improves the stirring effect.
[0036] A support plate 15 is fixed inside the coating chamber 1, and through holes are evenly distributed on the lower end face of the support plate 15 for the return of excess paint. A scraper 16 is rotatably connected to the upper end of the support plate 15, and the scraper 16 contacts the bottom of the plastic floor piece to achieve secondary leveling. One side of the upper end face of the support plate 15 is inclined to facilitate the collection and return of paint. A filter screen 17 is slidably engaged inside the support plate 15. The mesh size of the filter screen 17 is 200-300μm, used to filter and recover impurities in the paint.
[0037] When in use, inject an appropriate amount of paint into the receiving and discharging trough 2, start the drive motor 5, and the drive motor 5 will drive the scraper roller 3 to rotate;
[0038] The scraper roller 3 drives the agitator 11 to rotate through the synchronous pulley 9 and the synchronous pulley 10. The agitator 11 drives the agitator 14 on both sides to rotate synchronously through the meshing of the drive gear 12 and the linkage gear 13, so as to fully agitate the paint in the collection tank 2 and prevent sedimentation.
[0039] One end of the plastic flooring piece is successively wrapped around the conveyor shaft 7 and the connecting shaft 6 and is set to fit the surface of the scraper roller 3. When the scraper roller 3 rotates, the "V"-shaped groove 4 on its surface carries the coating and evenly coats the surface of the plastic flooring piece.
[0040] The coated plastic flooring piece continues to be conveyed. When it passes above the support plate 15, the scraper 16 contacts the bottom of the plastic flooring piece and scrapes off the excess coating. The excess coating gathers along the inclined surface of the support plate 15 and flows into the collection and dispensing trough 2 through the through hole. When it flows through the filter screen 17, the impurities are filtered and intercepted.
[0041] After coating and excess paint recycling, the plastic flooring parts are conveyed to the drying area of the UV drying unit 8. The UV drying unit 8 is activated to quickly cure and dry the paint. The dried plastic flooring parts are then conveyed to the subsequent processing steps.
[0042] During the processing, the filter screen 17 can be periodically removed for cleaning to ensure that the paint recycling channel is unobstructed.
[0043] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A plastic floor coating apparatus, comprising a coating chamber (1) and a UV drying assembly (8) fixed to one side of the upper end face of the coating chamber (1), characterized in that, Also includes: The receiving and discharging trough (2) is opened at the lower end of the coating chamber (1). The coating chamber (1) is rotatably connected to the scraper roller (3). The upper end of the coating chamber (1) is provided with a connecting shaft (6). The conveyor shaft (7) is fixed on the upper end face of the coating chamber (1), and the outer surfaces of the scraper roller (3), the groove (4), the connecting shaft (6) and the conveyor shaft (7) are wrapped with plastic flooring. A drive motor (5) is fixed at one end of the scraper (3). A stirring paddle (11) is provided inside the receiving and discharging trough (2). A linkage mechanism is fixed at one end of the scraper (3) and the stirring paddle (11) to drive the scraper (3) and the stirring paddle (11) to rotate synchronously. A support plate (15) is fixed inside the coating chamber (1), and through holes are evenly provided on the lower end face of the support plate (15).
2. The plastic flooring coating device according to claim 1, characterized in that: The outer surface of the scraper roller (3) is uniformly provided with grooves (4), and the cross-section of the grooves (4) is set in a "V" shape.
3. The plastic flooring coating device according to claim 1, characterized in that: The linkage mechanism includes a first synchronous pulley (9) and a second synchronous pulley (10). The first synchronous pulley (9) is fixed to one end of the outer surface of the scraper (3), and the second synchronous pulley (10) is fixed to one end of the stirring paddle (11). The first synchronous pulley (9) and the second synchronous pulley (10) are connected by a synchronous belt.
4. The plastic flooring coating device according to claim 3, characterized in that: The linkage mechanism also includes a drive gear (12), a linkage gear (13), and a second stirring paddle (14). The drive gear (12) is fixed to the other end of the first stirring paddle (11). The linkage gear (13) is symmetrically meshed and connected to the left and right sides of the drive gear (12). The second stirring paddle (14) is fixed to the other end of the linkage gear (13) and is symmetrically located on the left and right sides of the first stirring paddle (11).
5. A plastic flooring coating device according to claim 1, characterized in that: The upper part of the support plate (15) is provided with a scraper (16) rotatably connected, and the scraper (16) is in contact with the bottom of the plastic floor piece. One side of the upper surface of the support plate (15) is set with an inclined structure, and a filter screen plate (17) is slidably engaged inside the support plate (15).
6. A plastic flooring coating device according to claim 5, characterized in that: The mesh size of the filter plate (17) is 200-300μm.