A dispensing machine device for manufacturing paper LED light strip reels
Patent Information
- Application Number
- CN202522156886.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-11
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-10-11
AI Technical Summary
[0005]但是,由原来注塑工艺制造转变纸质卷盘制造工艺,卷筒部1a的两端通过胶水粘接套装在第一圆形凸台22a和第二圆形凸台32a上的生产自动化程度不高,生产效率低,有必要针对纸质卷盘制造方案设计若干自动化设备,以提高生产效率和自动化程度
[0019]1、一种用于制造纸质LED灯带卷盘的点胶机器设备,其特征在于:它包括支撑平台,支撑平台用于放置电箱控制器、点胶调节器、点胶升降架和纸盘放置固定架;纸盘放置固定架,纸盘放置固定架上设有旋转盘和伺服电机,旋转盘用于放置纸盘,伺服电机用驱动旋转盘旋转;点胶升降架,点胶升降架上设有点胶控制阀,点胶控制阀用于纸盘打胶;点胶调节器,用于控制点胶控制阀打胶;电箱控制器,用于控制点胶升降架和伺服电机,通过将纸盘、纸筒放在旋转盘上,通过点胶控制阀打胶,实现自动化,有效提高精度和生产效率,保证了成品质量,大大减少人工成本。
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Figure CN224912751U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a dispensing machine for manufacturing paper LED light strip reels. Background Technology
[0002] LED light strips are made by assembling LEDs onto a strip-shaped FPC (flexible printed circuit board), named for their strip-like shape. LED flexible light strips can be bent and rolled freely, offering good decorative effects. Currently, typical LED flexible light strips are produced in relatively long lengths, some reaching 100 meters, requiring specialized packaging for transport.
[0003] Traditional LED flexible LED strip reel packaging structures can be referenced from patent number CN202220045202, entitled "A Utility Model of a Rotary Clip-on Reel." These reels are primarily made of plastic and were originally manufactured using a single, integral injection molding process, requiring mold opening. This process is complex, costly, and involves intricate manufacturing techniques. Furthermore, with products exported to the EU, EU export standards require the use of biodegradable and recyclable materials for LED flexible LED strip reel packaging.
[0004] Our company has proposed a solution to the existing technical problems, such as... Figures 1 to 3 As shown, the paper reel packaging for the LED flexible light strip includes a reel portion 1a and a first disc 2a and a second disc 3a located at both ends of the reel portion 1a. A storage groove 4a for storing the LED flexible light strip is formed on the periphery of the reel portion 1a and between the first disc 2a and the second disc 3a. The reel portion 1a, the first disc 2a, and the second disc 3a are all made of paper material. The first disc 2a has a first central hole 21a in the middle, and a first circular boss 22a protrudes from the periphery of the first central hole 21a and from one side of the first disc 2a. The second disc 3a has a second central hole 31a in the middle, and a second circular boss 32a protrudes from the periphery of the second central hole 31a and from one side of the second disc 3a. The first circular boss 22a and the second circular boss 32a protrude towards the storage groove 4a. The two ends of the reel portion 1a are fitted onto the first circular boss 22a and the second circular boss 32a. The two ends of the roll section 1a are glued to the first circular boss 22a and the second circular boss 32a. The roll section 1a has a through hole 11a on its surface. The plug of the end of the LED flexible light strip passes through the through hole 11a and enters the internal cavity 12a of the roll section 1a. The function of the through hole 11a is to connect the power plug to one end of the flat LED light strip. The power plug is inserted into the paper tube and then wound and stored using the through hole 11a. This prevents unevenness from damaging the LED light strip. The manufacturing process is simple.
[0005] However, the production process of switching from the original injection molding process to the paper roll manufacturing process, where the two ends of the roll section 1a are glued to the first circular boss 22a and the second circular boss 32a, has a low degree of automation and low production efficiency. It is necessary to design several automated devices for the paper roll manufacturing scheme to improve production efficiency and automation. Summary of the Invention
[0006] The purpose of this invention is to provide a dispensing machine for manufacturing paper LED light strip reels, which effectively improves precision and production efficiency, ensures the quality of finished products, and greatly reduces labor costs.
[0007] The technical solution of this utility model is implemented as follows:
[0008] This utility model provides a dispensing machine for manufacturing paper LED light strip reels, characterized in that it comprises:
[0009] Support platform for housing electrical control box, dispensing regulator, dispensing lifting frame and paper tray placement and fixing frame;
[0010] A paper tray placement and fixing frame is equipped with a rotating disk and a servo motor. The rotating disk is used to place paper trays, and the servo motor drives the rotating disk to rotate.
[0011] A dispensing lifting frame is equipped with a dispensing control valve, which is used for dispensing glue onto paper trays.
[0012] Dispensing regulator, used to control the dispensing control valve to dispense glue;
[0013] The electrical control box is used to control the dispensing lifting frame and servo motor.
[0014] The aforementioned paper tray placement and fixing frame is also equipped with an emergency stop control panel, which is used to cut off the power supply to the servo motor, causing the servo motor to lose power and stop operating.
[0015] The aforementioned dispensing lifting frame includes a support shaft and a drive unit that can move axially up and down on the support shaft, with the dispensing control valve mounted on the drive unit.
[0016] The aforementioned drive unit is provided with a waist-shaped hole, and the dispensing control valve is provided with a screw hole, through which a screw passes and connects to the screw hole.
[0017] The aforementioned support platform includes a support plate and several support feet arranged at the bottom of the support plate. The electrical control box controller, dispensing adjuster, dispensing lifting frame, and paper tray placement and fixing frame are arranged on the support platform plate.
[0018] Compared with the prior art, this utility model has the following advantages:
[0019] 1. A dispensing machine for manufacturing paper LED light strip reels, characterized in that: it includes a support platform for placing an electrical control unit, a dispensing regulator, a dispensing lifting frame, and a paper tray placement frame; the paper tray placement frame is equipped with a rotating disk and a servo motor, the rotating disk for placing paper trays, and the servo motor for driving the rotating disk to rotate; the dispensing lifting frame is equipped with a dispensing control valve for dispensing glue onto the paper tray; the dispensing regulator is used to control the dispensing control valve for dispensing glue; the electrical control unit is used to control the dispensing lifting frame and the servo motor. By placing the paper tray and paper roll on the rotating disk and dispensing glue through the dispensing control valve, automation is achieved, effectively improving precision and production efficiency, ensuring finished product quality, and greatly reducing labor costs.
[0020] 2. Other advantages of this utility model are described in detail in the embodiment section of the specification. Attached Figure Description
[0021] Figure 1 This is an exploded view of existing paper LED strip reel packaging technology;
[0022] Figure 2 This is a front view of a paper LED strip reel packaging from the prior art;
[0023] Figure 3 yes Figure 2 AA section view;
[0024] Figure 4 A perspective view provided for this utility model;
[0025] Figure 5 Another perspective view provided for this utility model;
[0026] Figure 6 This is a three-dimensional schematic diagram of the paper tray provided by this utility model. Detailed Implementation
[0027] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0028] Example 1:
[0029] like Figures 4 to 6 As shown, this embodiment provides a dispensing machine for manufacturing paper LED light strip reels, characterized in that it includes:
[0030] Support platform 1 is used to place electrical box controller 2, dispensing regulator 3, dispensing lifting frame 4 and paper tray placement and fixing frame 5;
[0031] The paper tray placement and fixing frame 5 is equipped with a rotating disk 51 and a servo motor 52. The rotating disk 51 is used to place the paper tray, and the servo motor 52 drives the rotating disk 51 to rotate.
[0032] Dispensing lifting frame 4, dispensing lifting frame 4 is equipped with dispensing control valve 41, dispensing control valve 41 is used for dispensing glue onto paper trays;
[0033] Dispensing regulator 3 is used to control the dispensing of glue by dispensing control valve 41;
[0034] The electrical control unit 2 controls the dispensing lifting frame 4 and the servo motor 52. By placing paper trays and paper tubes on a rotating disk and dispensing glue through the dispensing control valve, automation is achieved, effectively improving precision and production efficiency, ensuring finished product quality, and greatly reducing labor costs.
[0035] The aforementioned paper tray placement and fixing frame 5 is also equipped with an emergency stop control panel 53. The emergency stop control panel 53 is used to cut off the power supply to the servo motor 52, causing the servo motor 52 to stop operating due to loss of power supply. This enhances safety and reliability during the manufacturing process.
[0036] The aforementioned dispensing lifting frame 4 includes a support shaft 42 and a drive unit 43 that can move axially up and down on the support shaft 42. The dispensing control valve 41 is installed on the drive unit 43, and the structure is reasonably arranged.
[0037] The aforementioned drive unit 43 is provided with a waist-shaped hole 431, and the dispensing control valve 41 is provided with a screw hole 411. The screw passes through the waist-shaped hole 431 and connects to the screw hole 411, which facilitates the adjustment of the position of the dispensing control valve to adapt to different sizes of paper trays and paper tubes.
[0038] The aforementioned support platform 1 includes a support plate 11 and several support feet 12 arranged at the bottom of the support plate 11. The electrical box controller 2, dispensing adjuster 3, dispensing lifting frame 4 and paper tray placement and fixing frame 5 are arranged on the support platform 1, and the structure is reasonably arranged.
[0039] The above embodiments are preferred embodiments of the present utility model, but the embodiments of the present utility model are not limited thereto. Any changes, modifications, substitutions, combinations, or simplifications made without departing from the spirit and principle of the present utility model are equivalent substitutions and are included within the protection scope of the present utility model.
Claims
1. A dispensing machine for manufacturing paper LED light strip reels, characterized in that: It includes: Support platform (1) is used to place electrical box controller (2), dispensing regulator (3), dispensing lifting frame (4) and paper tray placement and fixing frame (5); A paper tray placement bracket (5) is provided with a rotating disk (51) and a servo motor (52). The rotating disk (51) is used to place paper trays, and the servo motor (52) drives the rotating disk (51) to rotate. A dispensing lifting frame (4) is provided with a dispensing control valve (41), which is used for dispensing glue onto paper trays. Dispensing regulator (3) is used to control the dispensing control valve (41) to dispense glue; The electrical control box (2) is used to control the dispensing lifting frame (4) and the servo motor (52).
2. The dispensing machine for manufacturing paper LED light strip reels according to claim 1, characterized in that: The paper tray placement bracket (5) is also equipped with an emergency stop control panel (53). The emergency stop control panel (53) is used to cut off the power supply to the servo motor (52), so that the servo motor (52) loses power supply and stops running.
3. A dispensing machine for manufacturing paper LED light strip reels according to claim 1 or 2, characterized in that: The dispensing lifting frame (4) includes a support shaft (42) and a drive unit (43) that can move axially up and down on the support shaft (42). The dispensing control valve (41) is mounted on the drive unit (43).
4. The dispensing machine for manufacturing paper LED light strip reels according to claim 3, characterized in that: The drive unit (43) is provided with a waist-shaped hole (431), and the dispensing control valve (41) is provided with a screw hole (411). The screw passes through the waist-shaped hole (431) and connects to the screw hole (411).
5. The dispensing machine for manufacturing paper LED light strip reels according to claim 4, characterized in that: The support platform (1) includes a support plate (11) and several support feet (12) arranged at the bottom of the support plate (11). The electrical box controller (2), dispensing regulator (3), dispensing lifting frame (4) and paper tray placement and fixing frame (5) are arranged on the support platform (1).
Citation Information
Patent Citations
Rotary buckle type reel
CN216471544U