High-efficiency core gluing moving device

CN224912755UActive Publication Date: 2026-10-30SUZHOU DIOM AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202522261131.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-27
Publication Date
2026-10-30
Estimated Expiration
2035-10-27

AI Technical Summary

Technical Problem

当前行业内多数铁芯涂胶设备采用单头点胶结构,单次仅能对单个铁芯或铁芯的单一部位进行涂胶作业,面对批量电感生产需求时,需频繁调整点胶位置,作业效率低下,难以匹配现代化流水线的高速生产节奏

Benefits of technology

本实用新型,通过“横向移动装置+纵向移动装置”的协同结构,搭配伺服电机驱动螺杆传动与滑块滑轨导向,实现四头点胶头精准移位,既借助四头设计提升单次涂胶覆盖范围,解决传统单头点胶效率低的问题,又通过轴承减阻、滑块滑轨限位,避免移动偏移与部件磨损,降低不良品率和维护频率,最终在保障电感铁芯涂胶精度的同时,显著提升作业效率,适配批量生产需求。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of gluing mobile device, especially efficient iron core gluing mobile device, including frame, the top side wall fixedly connected with mounting plate no.
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Description

Technical Field

[0001] This utility model relates to the technical field of adhesive coating moving devices, specifically a high-efficiency iron core adhesive coating moving device. Background Technology

[0002] In inductor manufacturing, core coating is a crucial process for ensuring the insulation and structural stability of inductors. The precision and efficiency of this coating directly impact product quality and production capacity. Currently, most core coating equipment in the industry uses a single-head dispensing structure, capable of coating only a single core or a single section of the core at a time. When facing the demands of mass inductor production, this necessitates frequent adjustments to the dispensing position, resulting in low efficiency and difficulty in keeping pace with the high-speed production of modern assembly lines.

[0003] Meanwhile, the existing adhesive application equipment's moving adjustment mechanism mostly relies on ordinary motor drives and simple guide rails, resulting in insufficient moving accuracy. During lateral or longitudinal movement, factors such as motor speed fluctuations and excessive clearance between the guide rail and the slider can easily cause the dispensing head to shift or wobble, leading to uneven adhesive application and misaligned adhesive dots. This not only increases the defect rate of the inductor core but also requires additional manpower for secondary correction, further increasing production costs.

[0004] Furthermore, some adhesive application devices suffer from unreasonable support and transmission structure designs. For example, the screw is rigidly connected directly to the mounting frame, resulting in high frictional resistance during rotation. Long-term use can lead to component wear, causing the moving mechanism to jam and malfunction frequently, requiring frequent downtime for maintenance and severely impacting production continuity. These problems collectively restrict the efficiency and quality of adhesive application to inductor cores, necessitating a solution from an adhesive application moving device that boasts high-efficiency dispensing capabilities, precise movement adjustment performance, and stable reliability. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a high-efficiency iron core coating moving device, which solves the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model specifically adopts the following technical solution: A high-efficiency iron core adhesive coating moving device includes a frame, a mounting plate is fixedly connected to the top side wall of the frame, and a transverse moving device is mounted on the mounting plate. The lateral movement device includes a frame fixedly connected to a mounting plate, a servo motor fixedly mounted on one side of the frame, a screw fixedly connected to the output end of the servo motor, a screw block threadedly connected to the screw, and a mounting plate fixedly connected to one end of the screw block. A longitudinal moving device is fixedly connected to the second mounting plate; The longitudinal moving device includes a frame two fixedly connected to a mounting plate two. A servo motor two is fixedly installed on one side of the frame two. A screw two is fixedly connected to the output end of the servo motor two. A screw block two is threadedly connected to the screw two. One end of the screw block two is fixedly connected to a mounting plate three. The mounting plate has four dispensing heads installed on it.

[0007] Furthermore, the screw is rotatably and fixedly connected to the frame via a bearing.

[0008] Furthermore, a slider is fixedly connected to the side wall of the second mounting plate, the slider engages and slides on the slide rail, and the slide rail is fixedly installed on the side wall of the first mounting plate.

[0009] Furthermore, the second screw is rotatably and fixedly connected to the second frame via a bearing.

[0010] Furthermore, a slider two is fixedly connected to one side wall of the mounting plate three. The slider two engages and slides on the slide rail two, which is fixedly connected to the side wall of the mounting plate two.

[0011] Compared with the prior art, this utility model provides a high-efficiency iron core coating moving device, which has the following beneficial effects: This invention utilizes a collaborative structure of "lateral movement device + longitudinal movement device," coupled with servo motor-driven screw transmission and slider guide rail, to achieve precise displacement of the four dispensing heads. This four-head design not only increases the coverage area of ​​a single application, solving the problem of low efficiency in traditional single-head dispensing, but also prevents movement deviation and component wear through bearing drag reduction and slider guide rail limiting, reducing defect rate and maintenance frequency. Ultimately, while ensuring the accuracy of inductor core dispensing, it significantly improves operational efficiency and adapts to the needs of mass production. Attached Figure Description

[0012] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a schematic diagram of the lateral movement device of this utility model; Figure 3 This is a schematic diagram of the mounting structure on the mounting plate of this utility model.

[0013] In the diagram: 1. Frame; 2. Mounting plate one; 3. Frame one; 4. Servo motor one; 5. Screw one; 6. Screw block one; 7. Mounting plate two; 8. Slider one; 9. Slide rail one; 10. Frame two; 11. Servo motor two; 12. Screw two; 13. Screw block two; 14. Mounting plate three; 15. Slider two; 16. Slide rail two; 17. Four-head dispensing head. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example

[0015] like Figure 1-3 As shown, an embodiment of the present invention provides a high-efficiency iron core adhesive coating moving device, including a frame 1, wherein a mounting plate 2 is fixedly connected to the top side wall of the frame 1, and a transverse moving device is mounted on the mounting plate 2. The frame 1 serves as the overall support structure for the device, and the mounting plate 2 fixed to its top side wall provides a stable mounting foundation for the frame 3 of the transverse moving device. The lateral movement device includes a frame 3 fixedly connected to the mounting plate 2, a servo motor 4 fixedly mounted on one side of the frame 3, a screw 5 fixedly connected to the output end of the servo motor 4, a screw block 6 threadedly connected to the screw 5, and a mounting plate 7 fixedly connected to one end of the screw block 6. During lateral movement, the servo motor 4 outputs power to drive the screw 5 to rotate. The screw 5 drives the screw block 6 to move through the threaded transmission, which in turn drives the mounting plate 7 to move laterally. A longitudinal moving device is fixedly connected to mounting plate 27; The longitudinal moving device includes a frame 10 fixedly connected to the mounting plate 7. A servo motor 11 is fixedly installed on one side of the frame 10. A screw 12 is fixedly connected to the output end of the servo motor 11. A screw block 13 is threadedly connected to the screw 12. One end of the screw block 13 is fixedly connected to the mounting plate 14. During longitudinal movement, the servo motor 11 outputs power to drive the screw 12 to rotate. The screw 12 drives the screw block 13 to move through the threaded transmission, which in turn drives the mounting plate 14 to move longitudinally. A four-head dispensing head 17 is installed on mounting plate 314; The lateral movement device adjusts the lateral position by driving the mounting plate 2 7 and the longitudinal movement device. The longitudinal movement device adjusts the longitudinal position by driving the mounting plate 3 14 and the four dispensing heads 17. The two work together to form a linkage mode of "lateral movement to adjust the X-axis position - longitudinal movement to adjust the Y-axis position", which can drive the four dispensing heads 17 to accurately reach any position on the inductor core where glue needs to be dispensed.

[0016] The working principle of this high-efficiency iron core coating moving device is as follows: The device is supported by a frame 1, and the mounting plate 2 fixed to its top side wall provides a mounting carrier for the lateral moving device. During lateral movement, the servo motor 4 fixed on the frame 3 starts, driving the screw 5 connected to the output end to rotate, causing the screw block 6 threaded onto the screw 5 to move along the axis of the screw 5, thereby driving the mounting plate 7 fixed at one end of the screw block 6 to move laterally. At the same time, the slider 8 on the side wall of the mounting plate 7 engages and slides within the slide rail 9 on the side wall of the mounting plate 2, ensuring that the lateral movement of the mounting plate 7 is stable. The longitudinal moving device fixed on the mounting plate 7 moves laterally accordingly. When moving longitudinally, the servo motor 211 fixed on the frame 210 starts, driving the screw 212 connected to the output end to rotate, causing the screw block 213 threadedly connected to the screw 212 to move along the axis of the screw 212, driving the mounting plate 314 fixed at one end of the screw block 213 to move longitudinally, and the slider 215 on the side wall of the mounting plate 314 engages and slides within the slide rail 216 on the side wall of the mounting plate 27, ensuring that the longitudinal movement of the mounting plate 314 is stable; finally, the four dispensing heads 17 installed on the mounting plate 314, under the coordinated action of the transverse movement device and the longitudinal movement device, accurately move to the position where the inductor core needs to be dispensed, completing the dispensing operation of the inductor core.

[0017] like Figure 2 As shown, in some embodiments, the screw 5 is rotatably and fixedly connected to the frame 3 via a bearing. On the one hand, by utilizing the rotational characteristics of the bearing, the frictional resistance between the screw 5 and the frame 3 is reduced when the screw 5 rotates, ensuring smoother rotation of the servo motor 4 and reducing power loss. On the other hand, the bearing enables precise positioning of the screw 5 within the frame 3, limiting radial offset of the screw 5 and ensuring axial stability when the screw 5 rotates. This allows the threaded block 6 to move smoothly along the axis of the screw 5, providing a guarantee for the smooth lateral movement of the mounting plate 7 and subsequent longitudinal moving devices and the four-head dispensing head 17, indirectly improving the accuracy of the adhesive application position of the inductor core.

[0018] like Figure 1 As shown, in some embodiments, a slider 8 is fixedly connected to the side wall of the mounting plate 2 7. The slider 8 engages and slides on the slide rail 9, which is fixedly installed on the side wall of the mounting plate 2 . The purpose of the slider 8 is twofold: firstly, to guide and limit movement, by limiting the sliding trajectory of the slider 8 within the slide rail 9, to prevent the mounting plate 2 7 from shifting or shaking when it moves laterally with the screw block 6, ensuring that it moves along a set lateral path; secondly, to assist in stabilization, by sharing the weight of the mounting plate 2 7 and the longitudinal moving device above it, reducing the stress on the screw 5, ensuring smooth lateral movement, and indirectly improving the positioning accuracy of the subsequent four-head dispensing head 17, thus providing support for the quality of the inductor core adhesive application.

[0019] like Figure 3As shown, in some embodiments, the second screw 12 is rotatably and fixedly connected to the second frame 10 via a bearing. This serves two purposes: firstly, the bearing reduces friction between the second screw 12 and the second frame 10 during rotation, allowing the servo motor 11 to drive the second screw 12 more smoothly and reducing power loss; secondly, the bearing positions the second screw 12, limiting its radial offset and ensuring the stability of its rotation axis. This allows the second screw block 13 to move smoothly along the axis of the second screw 12, ensuring the longitudinal smooth movement of the mounting plate 14 and the four-head dispensing head 17, and improving the accuracy of inductor core adhesive application.

[0020] like Figure 3 As shown, in some embodiments, a slider 2 15 is fixedly connected to one side wall of the mounting plate 3 14. The slider 2 15 engages and slides on the slide rail 2 16, which is fixedly connected to the side wall of the mounting plate 2 7. This serves two purposes: firstly, to provide precise guidance, limiting the movement trajectory of the mounting plate 3 14 and preventing it from shifting or wobbling when moving longitudinally with the screw block 2 13, ensuring movement along the set longitudinal path; secondly, to provide auxiliary load-bearing, sharing the weight of the mounting plate 3 14 and the four-head dispensing head 17, reducing the stress on the screw 2 12, ensuring smooth longitudinal movement, and providing support for the precise docking of the four-head dispensing head 17 with the inductor core dispensing position.

[0021] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A high-efficiency iron core coating moving device, comprising a frame (1), characterized in that: The top side wall of the frame (1) is fixedly connected to a mounting plate (2), and a transverse moving device is installed on the mounting plate (2). The lateral movement device includes a frame (3) fixedly connected to the mounting plate (2), a servo motor (4) fixedly installed on one side of the frame (3), a screw (5) fixedly connected to the output end of the servo motor (4), a screw block (6) threadedly connected to the screw (5), and a mounting plate (7) fixedly connected to one end of the screw block (6). A longitudinal moving device is fixedly connected to the mounting plate 2 (7); The longitudinal moving device includes a frame two (10) fixedly connected to the mounting plate two (7), a servo motor two (11) fixedly installed on one side of the frame two (10), a screw two (12) fixedly connected to the output end of the servo motor two (11), a screw block two (13) threadedly connected to the screw two (12), and a mounting plate three (14) fixedly connected to one end of the screw block two (13). A four-head dispensing head (17) is installed on mounting plate three (14).

2. The high-efficiency iron core coating moving device according to claim 1, characterized in that: The screw (5) is fixedly connected to the frame (3) by a bearing.

3. The high-efficiency iron core coating moving device according to claim 1, characterized in that: The side wall of the second mounting plate (7) is fixedly connected to a slider (8), which engages and slides on a slide rail (9). The slide rail (9) is fixedly installed on the side wall of the first mounting plate (2).

4. The high-efficiency iron core coating moving device according to claim 1, characterized in that: The screw two (12) is fixedly connected to the frame two (10) by bearing rotation.

5. The high-efficiency iron core coating moving device according to claim 1, characterized in that: A slider two (15) is fixedly connected to one side wall of the mounting plate three (14). The slider two (15) engages and slides on the slide rail two (16). The slide rail two (16) is fixedly connected to the side wall of the mounting plate two (7).