PTFE bonding sheet production metering rod pushing device
Patent Information
- Application Number
- CN202522606110.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-09
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-12-09
AI Technical Summary
[0005]为解决现有技术中存在的上述问题,本实用新型提供了一种PTFE粘结片生产计量杆推顶装置,具有通过单点或者多点的同时推顶解决粘结片单重的不均匀性问题的特点
[0012]与现有技术相比,本实用新型的有益效果是:通过对称布置的两组总推机构和两组总推机构上水平并列设置的多组推顶机构,可精准、快速推顶计量杆的装置,在PTFE上胶过程中主动补偿计量杆的微小形变与波动,从而实现对涂胶间隙的局部调整;解决了粘结片单重(涂胶厚度)沿宽度方向不均匀的工艺难题,不仅显著提升了产品内在质量的一致性,还同步消除了因单重不均导致的表观条纹缺陷;这本质上是将传统被动、粗放的过程控制,升级为主动的机械干预,以简单的结构达成了高质量、高稳定性的生产要求。
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Figure CN224912804U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of adhesive sheet production technology, specifically relating to a metering rod pushing device for PTFE adhesive sheet production. Background Technology
[0002] PTFE bonding sheet is a sheet-like high-frequency copper-clad laminate substrate made from polytetrafluoroethylene (PTFE) resin using a special process. This product possesses excellent dielectric properties (low dielectric constant and low dielectric loss), superior resistance to high and low temperatures, outstanding chemical stability, and anti-aging capabilities. Its surface undergoes special treatment, allowing it to form a strong bond with copper foil through a high-temperature pressing process, providing a stable, low-loss circuit platform for high-frequency, high-speed signal transmission. It is widely used in electronic equipment fields with extremely high signal integrity requirements, such as 5G communications, satellite systems, millimeter-wave radar, high-end RF components, and aerospace.
[0003] During the PTFE coating and material pulling process, the weight of the bonding sheet may fluctuate at one or more points, and the overall weight cannot be controlled at the median value. To address this issue, physical intervention is needed to address the fluctuating bonding sheet positions to ensure that their weights are consistent with those at other locations.
[0004] To address the aforementioned issues, this application proposes a metering rod pushing device for PTFE bonding sheet production. Utility Model Content
[0005] To address the aforementioned problems in the existing technology, this utility model provides a PTFE bonded sheet production metering rod pushing device, which features the ability to solve the problem of uneven weight distribution of bonded sheets by simultaneously pushing at one or multiple points.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a PTFE bonded sheet production metering rod pushing device, wherein the pushing mechanism is mounted on a frame, a horizontal plate is mounted on the frame, a main pushing mechanism is mounted on the horizontal plate, a linear track is mounted on the main pushing mechanism, and the pushing mechanism is mounted on the linear track; the main pushing mechanism and the linear track are arranged in two opposing sets, the linear track and the pushing mechanism on the two main pushing mechanisms are staggered, and multiple sets of horizontally arranged pushing mechanisms are mounted on both linear tracks, forming tension when the PTFE sheet passes longitudinally, the pushing mechanism is arranged along the width direction of the PTFE sheet; the front end of the multiple sets of pushing mechanisms on the same side cooperates with a metering rod, each set of pushing mechanisms can independently adjust the pressure applied to the PTFE sheet by the pushing mechanism, and the metering rod is in tangential contact with the PTFE sheet.
[0007] As a preferred technical solution of this utility model, the single push mechanism includes an adjusting seat slidably connected to a linear track. The adjusting seat is provided with a rotating adjusting screw inside. An adjusting block that is threadedly connected to the adjusting screw is slidably connected in the adjusting seat. A push rod is fixed on the adjusting block. A retaining seat is fixed at the front end of the push rod. A retaining block is connected to the front end of the retaining seat.
[0008] As a preferred technical solution of this utility model, the locking block is a crescent shape formed of Teflon material and is radially engaged with the measuring rod, while being able to slide relative to it axially.
[0009] As a preferred embodiment of this utility model, one end of the adjusting screw passes through the adjusting seat and is fixed with a handwheel.
[0010] As a preferred technical solution of this utility model, the main push mechanism includes a bracket fixed to the horizontal plate, a rotating main push screw is provided on the bracket, a threaded sleeve is externally connected to the main push screw, and a vertical frame is fixed on the threaded sleeve. The push mechanism and the vertical frame are fixedly installed.
[0011] As a preferred embodiment of this utility model, a motor with an output end and coaxially fixed to the main push screw is installed on the side of the main push screw.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: Through two symmetrically arranged main pushing mechanisms and multiple horizontally parallel pushing mechanisms on the two main pushing mechanisms, a device can accurately and quickly push the metering rod, actively compensating for the minute deformation and fluctuations of the metering rod during the PTFE coating process, thereby achieving local adjustment of the coating gap; it solves the process problem of uneven weight (coating thickness) of the adhesive sheet along the width direction, significantly improving the consistency of the product's internal quality and simultaneously eliminating the appearance stripe defects caused by uneven weight; essentially, it upgrades the traditional passive and extensive process control to active mechanical intervention, achieving high-quality and high-stability production requirements with a simple structure. Attached Figure Description
[0013] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings: Figure 1 This is a structural diagram of the present invention in its installed state; Figure 2 for Figure 1 Enlarged structural schematic diagram of the single-unit pusher mechanism; Figure 3 A top-view structural diagram showing the coordinated operation of multiple sets of jacking mechanisms on the same side; Figure 4 for Figure 1 Enlarged structural diagram of the central propulsion mechanism; In the picture: 1. Frame; 11. Horizontal plate; 2. Main push mechanism; 21. Support; 22. Main push screw; 23. Threaded sleeve; 24. Vertical frame; 25. Motor; 3. Linear rail; 4. Push mechanism; 41. Adjusting seat; 42. Adjusting screw; 43. Adjusting block; 44. Push rod; 45. Card seat; 46. Card block; 47. Metering rod; 48. Handwheel. Detailed Implementation
[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example
[0015] Please see Figures 1-4 The present invention provides the following technical solution: a PTFE adhesive sheet production metering rod pushing device, wherein the pushing mechanism 4 is installed on the frame 1, a horizontal plate 11 is installed on the frame 1, a main pushing mechanism 2 is installed on the horizontal plate 11, a linear track 3 is installed on the main pushing mechanism 2, and the pushing mechanism 4 is installed on the linear track 3. The main push mechanism 2 and the linear track 3 are arranged in two opposing sets. The linear track 3 and the pushing mechanism 4 on the two main push mechanisms 2 are staggered. At the same time, multiple sets of horizontally arranged pushing mechanisms 4 are installed on both linear tracks 3. When the PTFE sheet passes through longitudinally, tension is generated. The pushing mechanism 4 is set along the width direction of the PTFE sheet. The pushing mechanism 4 pushes the PTFE sheet at multiple points in the width direction of the PTFE sheet, thereby realizing the measurement of the sheet thickness. The greater the pressure, the thinner the PTFE sheet, and the smaller the pressure, the thicker the PTFE sheet. Multiple sets of pushing mechanisms 4 on the same side are connected to a metering rod 47 at their front ends. Each set of pushing mechanisms 4 can independently adjust the pressure applied to the PTFE sheet by the pushing mechanism 4. The metering rod 47 is in tangential contact with the PTFE sheet. The pushing mechanism 4 and the PTFE sheet are made into line contact through the metering rod 47, thereby enabling range adjustment.
[0016] Furthermore, the single-unit pushing mechanism 4 includes an adjusting seat 41 that is slidably connected to the linear track 3. After the adjusting seat 41 slides with the linear track 3, it can be tightened by bolts to ensure the position of the pushing mechanism 4 on the linear track 3. The adjusting seat 41 is provided with a rotating adjusting screw 42. An adjusting block 43 that is threadedly connected to the adjusting seat 41 and engages with the adjusting screw 42 is slidably connected to the adjusting seat 41. A pushing rod 44 is fixed on the adjusting block 43. A retaining seat 45 is fixed to the front end of the pushing rod 44. A retaining block 46 is connected to the front end of the retaining seat 45.
[0017] The locking block 46 is a crescent shape made of Teflon material and is radially engaged with the measuring rod 47, while also being able to slide axially relative to it. The soft Teflon material facilitates the insertion and axial adjustment of the measuring rod 47; moreover, the crescent shape is larger than a semicircle, which can stably hold the measuring rod 47 in place and prevent it from falling off; the Teflon material can also reduce the friction between it and the PTFE sheet.
[0018] Furthermore, one end of the adjusting screw 42 passes through the adjusting seat 41 and is fixed with a handwheel 48. The handwheel 48 is used for manual adjustment of the pushing mechanism 4, thereby changing the pressure between the measuring rod 47 and the PTFE sheet.
[0019] Furthermore, the main push mechanism 2 includes a bracket 21 fixed to the horizontal plate 11. The bracket 21 is equipped with a rotating main push screw 22. A threaded sleeve 23 is externally connected to the main push screw 22. A vertical frame 24 is fixed on the threaded sleeve 23. The push mechanism 4 and the vertical frame 24 are fixedly installed. A guide rod with the same horizontal level as the main push screw 22 is installed on the bracket 21. The threaded sleeve 23 is slidably connected to the guide rod. The guide rod provides support and stability for the vertical frame 24, the linear track 3, and the push mechanism 4 within the range of the linear track 3.
[0020] The output end of the main push screw 22 is mounted on the side of the motor 25, which is coaxially fixed with the main push screw 22. The motor 25 can be used in conjunction with the sensor. When the equipment is running, the motor 25 pushes all the push mechanisms 4 on the same side to approach the PTFE sheet and forms tension on the PTFE sheet with the cooperation of multiple sets of push mechanisms 4 on both sides. The tension and the contact pressure between all push mechanisms 4 and the PTFE sheet can be adjusted by the motor 25.
[0021] The working principle and usage process of this utility model are as follows: The main push mechanism 2 is used to adjust the pressure between all the push mechanisms 4 on the same side and the PTFE sheet. Each push mechanism 4 is used to adjust the local pressure between the metering rod 47 and the PTFE sheet.
[0022] Finally, it should be noted that the above are merely preferred embodiments of this utility model and are not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A metering rod pushing device for producing PTFE bonded sheets, wherein a pushing mechanism (4) is mounted on a frame (1), and a cross plate (11) is mounted on the frame (1), characterized in that: A main push mechanism (2) is installed on the horizontal plate (11), a linear track (3) is installed on the main push mechanism (2), and the pushing mechanism (4) is installed on the linear track (3); The main push mechanism (2) and the linear track (3) are provided with two opposing sets. The linear tracks (3) and the push mechanism (4) on the two main push mechanisms (2) are staggered. At the same time, multiple sets of push mechanisms (4) are installed on the two linear tracks (3) to form tension when the PTFE sheet passes through longitudinally. The push mechanism (4) is set along the width direction of the PTFE sheet. The front end of multiple sets of the pushing mechanism (4) on the same side is engaged with a measuring rod (47). Each set of the pushing mechanism (4) can independently adjust the pressure applied to the PTFE sheet by the pushing mechanism (4). The measuring rod (47) is in tangential contact with the PTFE sheet.
2. The PTFE bonding sheet production metering rod pushing device according to claim 1, characterized in that: The single push mechanism (4) includes an adjustment seat (41) slidably connected to a linear track (3). The adjustment seat (41) is provided with a rotating adjustment screw (42). The adjustment seat (41) is slidably connected to an adjustment block (43) that is threadedly engaged with the adjustment screw (42). A push rod (44) is fixed on the adjustment block (43). A retainer (45) is fixed at the front end of the push rod (44). A retainer block (46) is connected at the front end of the retainer (45).
3. The PTFE bonding sheet production metering rod pushing device according to claim 2, characterized in that: The locking block (46) is a crescent shape made of Teflon material and is radially engaged with the measuring rod (47), while being able to slide relative to it axially.
4. The PTFE bonding sheet production metering rod pushing device according to claim 2, characterized in that: One end of the adjusting screw (42) passes through the adjusting seat (41) and is fixed with a handwheel (48).
5. The PTFE bonding sheet production metering rod pushing device according to claim 1, characterized in that: The main push mechanism (2) includes a bracket (21) fixed to the horizontal plate (11), a rotating main push screw (22) is provided on the bracket (21), a threaded sleeve (23) is connected to the outside of the main push screw (22), and a vertical frame (24) is fixed on the threaded sleeve (23). The push mechanism (4) and the vertical frame (24) are fixedly installed.
6. The PTFE bonding sheet production metering rod pushing device according to claim 5, characterized in that: The output end of the main push screw (22) is fixed coaxially with the motor (25).