Aluminum water tank structure and UV light source furnace thereof
Patent Information
- Application Number
- CN202522606053.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-09
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-12-09
AI Technical Summary
[0003]但是,由于对电池片进行光注入加工时通常需要进行连续性的光补强,因此UV光源炉的灯珠发光会有大量的热量释放,长时间高温会缩短灯珠寿命,长此以往灯珠的损耗极大,频繁需要更换维护,增加了很多成本
1.本实用新型的铝水槽结构通过槽体内开设成型的水槽空腔,并在水槽空腔两端设置进水口和出水口来流通冷水,将灯珠板紧贴设置在水槽空腔的底部外壁上,使得冷水在水槽空腔内不断流动时,能够对灯珠板进行水冷传递散热。如此散热效率较高,可连续保证高效散热,给整体灯珠板进行有效降温,利于灯珠的长时间发光发热,延长其使用寿命,降低其维护成本。
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Figure CN224912843U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of battery production technology, and in particular to an aluminum water tank structure and its UV light source furnace. Background Technology
[0002] A UV curing oven is an industrial device that uses ultraviolet light of a specific wavelength to irradiate a workpiece coated with a UV-curable material (such as ink, paint, or adhesive), causing a photochemical reaction that transforms it from a liquid to a solid state in a very short time. A key feature of photovoltaic (BC) cells is that all electrode lines are fabricated on the back of the cell. To prevent short circuits between the positive and negative electrodes, a layer of UV-curable insulating adhesive is coated between the metal grid lines and the silicon wafer. This adhesive must possess excellent insulation, adhesion, and weather resistance. This process creates a demand for UV curing ovens.
[0003] However, since continuous light reinforcement is usually required during the light injection process of solar cells, the UV light source furnace emits a large amount of heat. Prolonged high temperatures shorten the lifespan of the LEDs, leading to significant wear and tear and frequent replacements, thus increasing costs. Existing heat dissipation systems are insufficient to meet the demands of prolonged high-temperature cooling; therefore, a new type of UV light source furnace heat dissipation device suitable for practical production is urgently needed. Utility Model Content
[0004] The technical problem to be solved by this utility model is to overcome the shortcomings of the prior art and provide an aluminum water tank structure and its UV light source furnace, which can effectively dissipate heat and cool down the entire lamp bead board, with higher heat dissipation efficiency and lower cost.
[0005] To solve the above-mentioned technical problems, the technical solution of this utility model is as follows: An aluminum water tank structure includes a tank body and an LED bead plate that is closely attached to the bottom of the tank body; The tank has a water tank cavity formed above the LED bead plate. The tank has an inlet and an outlet at both ends that connect to the water tank cavity. The water tank cavity can cool the LED bead plate by continuously flowing cold water. The groove extends downwards on both sides and is fitted with glass baffles located below the lamp bead plate, allowing light to pass through the glass baffles onto the lamp bead plate.
[0006] Furthermore, the inner wall at the bottom of the water tank cavity is provided with multiple spaced protrusions.
[0007] Furthermore, a gap cavity is formed between the glass baffle and the lamp bead plate.
[0008] Furthermore, the bottom of both ends of the tank is provided with a split sealing plate, which is suitable for wiring and for snapping onto the glass baffle.
[0009] Furthermore, the tank body is provided with an exhaust port that connects to the water tank cavity for auxiliary heat dissipation.
[0010] Furthermore, the sealing plate is provided with an air inlet and outlet port that connects to the gap cavity.
[0011] Furthermore, the sealing plate is provided with a wiring groove.
[0012] Furthermore, the LED bead plate is assembled to the bottom outer wall of the water tank cavity by screws.
[0013] This utility model also provides a UV light source furnace, which includes the above-mentioned aluminum water tank structure.
[0014] By adopting the above technical solution, this utility model has the following beneficial effects: 1. The aluminum water tank structure of this utility model features a pre-formed cavity within the tank, with inlets and outlets at both ends for cold water flow. The LED chip board is then tightly fitted to the bottom outer wall of the cavity. The continuous flow of cold water within the cavity effectively cools the LED chip board. This high heat dissipation efficiency ensures continuous and efficient cooling, effectively lowering the overall temperature of the LED chip board, facilitating prolonged LED illumination, extending its lifespan, and reducing maintenance costs.
[0015] 2. This utility model can effectively increase the contact area of cooling water flow by setting multiple spaced protrusions on the inner wall of the bottom of the water tank cavity, thereby accelerating heat dissipation and cooling, improving heat dissipation efficiency, and extending the service life of the LED beads.
[0016] 3. This utility model, through the glass baffles arranged at intervals below the lamp bead plate, can achieve a fully sealed structure light source, improve luminous efficiency, ensure a clean working environment for the light source, and extend the service life of the lamp beads; on the other hand, the gap cavity formed between the baffles and the lamp bead plate is conducive to providing heat dissipation space and ensuring multi-directional heat dissipation and cooling of the lamp beads.
[0017] 4. This utility model, by setting an exhaust port on the tank body that connects to the cavity of the water tank, facilitates air circulation, accelerates heat dissipation, and plays an auxiliary role in heat dissipation. At the same time, the sealing plate is provided with an air inlet and outlet port that connects to the gap cavity, which can be connected to an air source for traditional air blowing and sucking heat dissipation, thereby accelerating the overall heat dissipation and cooling efficiency of the LED board.
[0018] Other features and advantages of this invention will be set forth in the description which follows, and will be apparent in part from the description, or may be learned by practicing the invention. The objectives and other advantages of this invention are realized and obtained through the structures particularly pointed out in the description, claims, and drawings.
[0019] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, preferred embodiments are described below in detail with reference to the accompanying drawings. Attached Figure Description
[0020] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0021] Figure 1 This is a structural schematic diagram of the aluminum water tank structure according to an embodiment of the present invention; Figure 2 This is a partial structural diagram of the aluminum water tank structure according to an embodiment of the present invention; Figure 3 This is a cross-sectional structural diagram of the aluminum water tank structure according to an embodiment of the present utility model; Figure 4 This is an exploded view of the aluminum water tank structure according to an embodiment of the present invention; Figure 5 This is a schematic diagram of the internal structure of the UV light source furnace according to an embodiment of the present invention; Figure 6 This is a schematic diagram of the installation of a single aluminum water tank structure according to an embodiment of this utility model; Among them, 1. Tank body; 11. Inlet; 12. Outlet; 13. Sealing plate; 130. Cable tray; 14. Vent; 15. Air inlet and outlet; 100. Raised ridge; 101. Tank cavity; 102. Gap cavity; 2. LED board; 3. Glass baffle; 4. Aluminum profile frame; 5. Slide rail seat; 6. Inlet pipe; 7. Outlet pipe. Detailed Implementation
[0022] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0023] like Figure 1-4As shown, in this embodiment, an aluminum water tank structure is provided, which is mainly composed of a tank body 1, an LED bead plate 2, a glass baffle 3, a sealing plate 13, and other components. The tank body 1 has a box-shaped structure with a water tank cavity 101 formed inside. The LED bead plate 2 is tightly attached to the bottom of the tank body 1, i.e., the bottom outer wall of the water tank cavity 101, and can be assembled and locked with screws.
[0024] To facilitate the flow of cooling water, an inlet 11 and an outlet 12 are respectively provided at both ends of the tank 1, connecting the water tank cavity 101. Thus, the water tank cavity 101 is located above the LED bead board 2. During operation, water enters through the inlet 11 and exits through the outlet 12. The cooling water continuously flows through the water tank cavity 101, forming a water-cooled heat transfer system with high heat dissipation efficiency. This ensures continuous and efficient heat dissipation, effectively cooling the entire LED bead board, facilitating prolonged LED illumination and extending its service life while reducing maintenance costs.
[0025] To further improve water cooling efficiency, multiple spaced protrusions 100 are formed on the inner wall of the bottom of the water tank cavity 101 in this embodiment. This effectively increases the contact area when cooling water flows through, accelerates heat dissipation and cooling, improves heat dissipation efficiency, and extends the service life of the LED beads.
[0026] To provide a sealed protection for the LED chip plate 2, in this embodiment, glass baffles 3 are installed on both sides of the groove 1, extending downwards and engaging with each other, located below the LED chip plate 2. The LED chip plate 2 can be illuminated through the glass baffles 3. Simultaneously, a gap cavity 102 is formed between the glass baffle 3 and the LED chip plate 2. This design achieves a fully sealed light source structure, improving luminous efficiency, ensuring a clean working environment for the light source, and extending the lifespan of the LED chips. Furthermore, the gap cavity 102 between the glass baffle 3 and the LED chip plate provides space for heat dissipation, ensuring multi-directional heat dissipation and cooling of the LED chips.
[0027] To facilitate the disassembly and installation of the LED bead board 2 and the glass baffle 3, separate sealing plates 13 are provided at the bottom of both ends of the groove 1 in this embodiment. The sealing plates 13 are fixed to the groove 1 with screws, and the two ends of the glass baffle 3 can also be engaged and limited with the inner side of the sealing plates 13. The reason for the separate design is to facilitate quick disassembly for maintenance and replacement of the LED bead board 2 and the glass baffle 3. Of course, a wiring groove 130 is also provided on the sealing plate 13 to facilitate wiring from the gap cavity 102.
[0028] To further assist in overall heat dissipation and cooling, an exhaust port 14 communicating with the water tank cavity 101 is provided on the tank body 1 in this embodiment. This facilitates air circulation, accelerates heat dissipation, and plays a role in assisting heat dissipation. At the same time, an air inlet and outlet port 15 communicating with the gap cavity 102 is provided on the outside of the sealing plate 13. This allows for the connection of an air source for traditional heat dissipation through blowing and sucking, thereby accelerating the overall heat dissipation and cooling efficiency of the LED board.
[0029] Additionally, refer to Figure 5 , 6 As shown, this embodiment also provides a UV light source furnace, which includes the aforementioned multiple aluminum water tank structures. Specifically, the UV light source furnace consists of an outer shell (not shown in the figure), an aluminum profile frame 4, a slide rail base 5, a water inlet pipe 6, and a water outlet pipe 7. The aluminum profile frame 4 is inside the outer shell, and the slide rail base 5 is installed at the bottom of the aluminum profile frame 4. The multiple aluminum water tank structures are neatly arranged and assembled on the slide rail base 5, making assembly and disassembly quicker and more convenient. Simultaneously, multiple branches branch off from the water inlet pipe 6 and connect to various water inlets 11 via water pipes, and multiple branches branch off from the water outlet pipe 7 and connect to various water outlets 12 via water pipes. This allows for cooling and heat dissipation of the multiple aluminum water tank structures, providing efficient and continuous heat dissipation and cooling for the LED beads of the overall UV light source furnace.
[0030] In the description of the embodiments of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0031] In this document, when it is mentioned that a first component is located on a second component, this can mean that the first component can be directly formed on the second component, or that a third component can be inserted between the first and second components. Furthermore, in the accompanying drawings, the thickness of the components may be exaggerated or reduced for the purpose of effectively describing the technical content.
[0032] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, terms such as "first," "second," and other numerical terms used herein do not imply order or sequence unless expressly indicated herein. Therefore, without departing from the teachings of the exemplary embodiments, the first element, component, region, layer, or segment discussed above may be referred to as the second element, component, region, layer, or segment.
[0033] Spatially relative terms, such as “inside,” “outside,” “below,” “below,” “down,” “above,” “up,” etc., may be used herein to describe the relationship between one element or feature illustrated in the figures and another element or feature. In addition to the orientations depicted in the figures, spatially relative terms may be intended to cover different orientations of the device in use or operation. For example, if the device in the figure is flipped, an element described as “below” or “below” other elements or features would be oriented as “above” other elements or features. Thus, the example term “below” can cover both above and below orientations. The device may be oriented in other ways (rotated 90 degrees or in other orientations), and the spatially relative descriptors used herein are interpreted accordingly.
[0034] In the above discussion, unless otherwise stated, when used to describe numerical values, the terms “about,” “approximately,” “basically,” etc., indicate a change of + / -10% in that value.
[0035] Based on the above-described preferred embodiments of this utility model, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the technical concept of this utility model. The technical scope of this utility model is not limited to the contents of the specification, but must be determined according to the scope of the claims.
Claims
1. An aluminum water tank structure, characterized in that: Includes a trough (1) and a lamp bead plate (2) that is closely attached to the bottom of the trough (1); The tank (1) has a water tank cavity (101) formed above the lamp bead plate (2). The tank (1) has an inlet (11) and an outlet (12) at both ends that are connected to the water tank cavity (101). The water tank cavity (101) can cool the lamp bead plate (2) by continuously flowing cold water. The groove (1) extends downward on both sides and is fitted with a glass baffle (3) located below the lamp bead plate (2), and the lamp bead plate (2) can be illuminated through the glass baffle (3).
2. The aluminum water tank structure according to claim 1, characterized in that: The bottom inner wall of the water tank cavity (101) is provided with multiple spaced protrusions (100).
3. The aluminum water tank structure according to claim 1, characterized in that: A gap cavity (102) is formed between the glass baffle (3) and the lamp bead plate (2).
4. The aluminum water tank structure according to claim 3, characterized in that: The bottom of both ends of the trough (1) is provided with a split sealing plate (13), which is suitable for wiring and for snapping onto the glass baffle (3).
5. The aluminum water tank structure according to claim 1, characterized in that: The tank (1) is provided with an exhaust port (14) that connects to the water tank cavity (101) for auxiliary heat dissipation.
6. The aluminum water tank structure according to claim 4, characterized in that: The sealing plate (13) is provided with an air inlet (15) for communicating gap cavity (102).
7. The aluminum water tank structure according to claim 4, characterized in that: The sealing plate (13) is provided with a wiring groove (130).
8. The aluminum water tank structure according to claim 1, characterized in that: The LED bead plate (2) is assembled to the bottom outer wall of the water tank cavity (101) by screws.
9. A UV light source furnace, characterized in that: Includes the aluminum water tank structure as described in any one of claims 1-8.