A milling and shot blasting integrated machine chip and shot separation device

Abstract

The application provides a milling and shot blasting integrated machine chip and shot separation device, which comprises a box body, two fixed plates are fixedly installed on the inner walls of the two sides of the box body, a moving frame is slidably connected between the two fixed plates on the two sides, a connecting frame is arranged in the moving frame, a filter screen is fixedly installed in the connecting frame, a handle is fixedly installed on the upper surface of the two ends of the connecting frame, a anti-blocking mechanism is arranged on one side of the moving frame, and a fixing mechanism is arranged between the moving frame and the connecting frame. Through the use of the anti-blocking mechanism, the first motor drives the rotating disc to rotate, one end of the connecting rod on the rotating disc moves in a circular motion, and then the moving frame reciprocatingly slides between the fixed plates. The moving frame drives the connecting frame and the filter screen to continuously and regularly vibrate, so that the chips and shots can be effectively prevented from being blocked in the mesh holes of the filter screen.

Description

Technical Field

[0001] This utility model relates to the field of machining equipment, specifically to a chip and shot separation device for an integrated milling and shot peening machine. Background Technology

[0002] Milling and shot peening are common machining processes. Milling is used to cut workpieces to obtain the desired shape and size, while shot peening is used to strengthen the workpiece surface or remove surface impurities. The separation device, as an important component of a milling and shot peening integrated machine, helps to effectively separate chips and shot particles during the machining process, ensuring the normal operation of the integrated machine and the quality of the machining.

[0003] In existing milling and shot peening integrated machines, the chip and shot separation device typically uses a filter screen for separation. After prolonged use, chips and shot tend to accumulate in the mesh, causing blockage. This prevents chips and shot from passing through the filter screen smoothly, resulting in a significant reduction in separation efficiency and affecting the overall processing progress of the integrated machine.

[0004] Therefore, we have made improvements to this and proposed a chip and shot separation device for an integrated milling and shot peening machine. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a chip and shot separation device for an integrated milling and shot peening machine, which solves the problems mentioned in the background art.

[0006] To achieve the above-mentioned objectives, this utility model provides the following technical solution: A chip and shot separation device for an integrated milling and shot peening machine is provided to solve the above problems.

[0007] The application is as follows: The device includes a housing, on which two fixing plates are fixedly installed on the inner walls of both sides, and a movable frame is slidably connected between the two fixing plates on both sides. A connecting frame is provided inside the movable frame, and a filter screen is fixedly installed inside the connecting frame. Handles are fixedly installed on the upper surfaces of both ends of the connecting frame. An anti-clogging mechanism is provided on one side of the movable frame, and a fixing mechanism is provided between the movable frame and the connecting frame. The anti-clogging mechanism includes a mounting box, which is fixedly mounted on one side surface of the housing. An mounting plate is fixedly mounted inside the mounting box, and a rotating disk is rotatably connected to the upper surface of the mounting plate. A connecting rod is rotatably connected to the outer side of the upper surface of the rotating disk, and the other end of the connecting rod is hinged to one side of the movable frame.

[0008] The fixing mechanism includes a mounting groove, which is located in the middle of the movable frame. The connecting frame is engaged with the mounting groove. The inner walls on both sides of the mounting groove are slidably connected with locking blocks. The bottom surfaces of the connecting frame are provided with locking slots, and the locking blocks and locking slots are connected by an engaging connection.

[0009] As a preferred technical solution of this application, a first motor is fixedly installed on the lower surface of the mounting plate, and the output end of the first motor is fixedly connected to the rotating disk.

[0010] As a preferred technical solution of this application, the movable frame has a sliding groove inside, and the sliding groove is located outside the mounting groove. Movable strips are slidably connected to both sides inside the sliding groove, and the movable strips on both sides are fixedly connected to the card blocks on both sides respectively.

[0011] As a preferred technical solution of this application, a threaded rod is rotatably connected to one side of the inside of the slide groove, and the thread directions at both ends of the threaded rod are opposite. One end of each of the two moving bars is threadedly connected to both ends of the threaded rod. An installation cavity is opened on one side of the slide groove, and a second motor is fixedly installed inside the installation cavity. The output end of the second motor is fixedly connected to one end of the threaded rod.

[0012] As a preferred technical solution of this application, a limiting rod is fixedly installed on the other side of the slide groove, and the other ends of the two moving bars are slidably connected to the two ends of the limiting rod respectively.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: In the scheme of this application: 1. Through the use of the anti-clogging mechanism, the first motor drives the rotating disk to rotate, and one end of the connecting rod on the rotating disk makes a circular motion, which in turn pulls the moving frame to slide back and forth between the fixed plates. This causes the moving frame to drive the connecting frame and the filter screen to produce continuous and regular vibration, which can effectively prevent chips and pellets from clogging the filter screen mesh.

[0014] 2. Through the use of the fixing mechanism, the second motor drives the threaded rod to rotate. Since the threads at both ends of the threaded rod are in opposite directions, the two moving bars connected to it move towards or away from each other in the sliding groove, thereby driving the locking block to slide in the mounting groove, facilitating the installation or removal of the connecting frame. The separated pellets will remain in the connecting frame for easy collection later, and the filter screen can be easily removed and replaced after long-term use if it becomes damaged. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a frontal cross-sectional view of the present invention. Figure 3 This is a schematic diagram of the internal structure of the mounting box of this utility model; Figure 4 This is a schematic diagram of the structure of the card block and card slot of this utility model; Figure 5 This is a top view of the cross-sectional structure of the movable frame of this utility model.

[0016] The image shows: 1. Housing; 2. Fixing plate; 3. Moving frame; 4. Connecting frame; 5. Filter screen; 6. Handle; 7. Anti-clogging mechanism; 701. Mounting box; 702. Mounting plate; 703. Rotating disc; 704. Connecting rod; 705. First motor; 8. Fixing mechanism; 801. Mounting groove; 802. Locking block; 803. Locking slot; 804. Sliding groove; 805. Moving bar; 806. Threaded rod; 807. Limiting rod; 808. Mounting cavity; 809. Second motor. Detailed Implementation

[0017] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described examples are only some embodiments of this utility model, and not all embodiments.

[0018] Therefore, the following detailed description of the embodiments of this utility model is not intended to limit the scope of the claimed utility model, but merely to illustrate some embodiments of the utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without inventive effort are within the scope of protection of this utility model.

[0019] It should be noted that, unless otherwise specified, the embodiments and features and technical solutions in the present invention can be combined with each other.

[0020] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0021] In the description of this utility model, it should be noted that the terms "upper" and "lower," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this utility model is in use, or the orientation or positional relationship commonly understood by those skilled in the art. These terms are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this utility model. In addition, the terms "first" and "second," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0022] To address the technical problems in the background section, the following chip and shot separation device for an integrated milling and shot peening machine is provided: Combination Figure 1 - Figure 5 As shown, the present invention provides a chip and shot separation device for a milling and shot peening integrated machine, comprising a housing 1, two fixing plates 2 fixedly installed on the inner walls of both sides of the housing 1, and a movable frame 3 slidably connected between the two fixing plates 2 on both sides. A connecting frame 4 is provided inside the movable frame 3, and a filter screen 5 is fixedly installed inside the connecting frame 4. Handles 6 are fixedly installed on the upper surfaces of both ends of the connecting frame 4. An anti-clogging mechanism 7 is provided on one side of the movable frame 3, and a fixing mechanism 8 is provided between the movable frame 3 and the connecting frame 4. The anti-clogging mechanism 7 includes a mounting box 701, which is fixedly installed on one side surface of the housing 1. A mounting plate 702 is fixedly installed inside the mounting box 701, and a rotating disk 703 is rotatably connected to the upper surface of the mounting plate 702. A connecting rod 704 is rotatably connected to the outer side of the upper surface of the rotating disk 703, and the other end of the connecting rod 704 is hinged to one side of the movable frame 3.

[0023] In this embodiment: two fixed plates 2 are fixedly installed on the inner walls of both sides of the housing 1, which can provide support for the sliding of the moving frame 3 and ensure that the moving frame 3 slides stably. The filter screen 5 in the connecting frame 4 can screen and separate chips and pellets. The handles 6 installed on the upper surfaces of both ends of the connecting frame 4 make it convenient for operators to pick up and operate the connecting frame 4. In the anti-clogging mechanism 7, when the rotating disk 703 on the upper surface of the mounting plate 702 rotates, it can drive one end of the connecting rod 704 to make a circular motion. Since the other end of the connecting rod 704 is hinged to the moving frame 3, the moving frame 3 can be driven to reciprocate through the connecting rod 704. This reciprocating motion makes the filter screen 5 vibrate continuously and regularly, which can prevent chips and pellets from clogging the filter screen 5.

[0024] In a preferred embodiment, a first motor 705 is fixedly mounted on the lower surface of the mounting plate 702, and the output end of the first motor 705 is fixedly connected to the rotating disk 703.

[0025] In this embodiment: when the first motor 705 starts running, its output end will drive the rotating disk 703 to rotate synchronously, providing a stable and powerful power source for the anti-clogging mechanism 7, ensuring that the filter screen 5 can vibrate continuously and effectively to prevent clogging.

[0026] In a preferred embodiment, the fixing mechanism 8 includes a mounting groove 801, which is located in the middle of the movable frame 3, and the connecting frame 4 is engaged with the mounting groove 801.

[0027] In this embodiment: an installation slot 801 is provided in the middle of the movable frame 3, and the connecting frame 4 can be engaged with the installation slot 801 to perform preliminary positioning and installation of the connecting frame 4.

[0028] In a preferred embodiment, the inner wall surfaces on both sides of the mounting groove 801 are slidably connected with a locking block 802, and the bottom surfaces of the connecting frame 4 are provided with locking grooves 803, and the locking block 802 and the locking groove 803 are connected by a locking connection.

[0029] In this embodiment, the locking blocks 802, which are slidably connected to the inner walls on both sides of the mounting groove 801, engage with the locking slots 803 on both sides of the bottom of the connecting frame 4. This makes the installation and removal of the connecting frame 4 extremely convenient. Simply move the locking blocks 802 to separate or engage with the locking slots 803 to complete the operation quickly, greatly improving the efficiency of removing the connecting frame 4 or replacing the filter screen 5.

[0030] In a preferred embodiment, the movable frame 3 has a sliding groove 804 inside, and the sliding groove 804 is located outside the mounting groove 801. The two sides inside the sliding groove 804 are slidably connected to the moving strips 805, and the moving strips 805 on both sides are fixedly connected to the locking blocks 802 on both sides respectively.

[0031] In this embodiment: a sliding groove 804 is provided inside the movable frame 3 and outside the mounting groove 801, and sliding moving strips 805 are provided on both sides of the sliding groove 804. The moving strips 805 are fixedly connected to the locking block 802. By manipulating the moving strips 805 to slide in the sliding groove 804, the locking block 802 can be moved, so as to realize the stable installation and convenient disassembly of the connecting frame 4.

[0032] In a preferred embodiment, a threaded rod 806 is rotatably connected to one side of the slide groove 804, and the thread directions at both ends of the threaded rod 806 are opposite. One end of each of the two moving bars 805 is threadedly connected to both ends of the threaded rod 806. A mounting cavity 808 is provided on one side of the slide groove 804, and a second motor 809 is fixedly installed inside the mounting cavity 808. The output end of the second motor 809 is fixedly connected to one end of the threaded rod 806.

[0033] In this embodiment, a threaded rod 806 with opposite thread directions is rotatably connected to one side of the slide groove 804, and one end of each of the two moving bars 805 is threadedly connected to both ends of the threaded rod 806. Simultaneously, a second motor 809 is installed in the mounting cavity 808 on one side of the slide groove 804, with its output end fixed to one end of the threaded rod 806. When the second motor 809 is started, the threaded rod 806 rotates, causing the moving bars 805 to move synchronously in opposite directions, thereby precisely controlling the locking block 802 and facilitating the assembly and disassembly of the connecting frame 4.

[0034] In a preferred embodiment, a limiting rod 807 is fixedly installed on the other side inside the slide groove 804, and the other ends of the two moving bars 805 are slidably connected to the two ends of the limiting rod 807 respectively.

[0035] In this embodiment: the other ends of the two moving bars 805 are slidably connected to the two ends of the limiting rod 807, which can limit the moving bars 805. In conjunction with the threaded rod 806, it ensures that the moving bars 805 move smoothly in a straight line under the drive of the threaded rod 806.

[0036] Specifically, the working principle of this solution is as follows: During use, the shavings and pellets are poured into the connecting frame 4 and fall onto the filter screen 5 for sieving and separation. To prevent the filter screen 5 from clogging, the anti-clogging mechanism 7 is activated. The first motor 705 on the lower surface of the mounting plate 702 is started, driving the rotating disk 703 to rotate. One end of the connecting rod 704 on the rotating disk 703 makes a circular motion, and because the other end is hinged to the moving frame 3, it drives the moving frame 3 to reciprocate, causing the filter screen 5 to vibrate continuously and regularly, thus preventing clogging.

[0037] When installing and removing the connecting frame 4, the second motor 809 inside the mounting cavity 808 on one side of the slide groove 804 is activated, driving the threaded rod 806 to rotate. The two moving bars 805, threaded to both ends of the threaded rod 806, move synchronously in opposite directions under the limiting action of a sliding connection between their other ends and a limiting rod 807, thereby moving the locking block 802. The locking block 802 engages or disengages from the locking groove 803 at the bottom of the connecting frame 4, achieving stable installation and convenient disassembly of the connecting frame 4. This facilitates the removal of the connecting frame 4 to collect the separated pellets and also makes it easier to replace the filter screen 5, ensuring the continuous and efficient operation of the separation device.

[0038] The above is the entire working process of the device, and all contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0039] The above embodiments are only used to illustrate the present utility model and are not intended to limit the technical solutions described in the present utility model. Although the present utility model has been described in detail with reference to the above embodiments, the present utility model is not limited to the specific embodiments described above. Therefore, any modifications or equivalent substitutions to the present utility model, and all technical solutions and improvements that do not depart from the spirit and scope of the utility model, are covered within the scope of the claims of the present utility model.

Claims

1. A chip and shot separation device for a milling and shot peening integrated machine, comprising a housing (1), characterized in that: Two fixing plates (2) are fixedly installed on the inner walls of both sides of the box (1), and a movable frame (3) is slidably connected between the two fixing plates (2) on both sides. A connecting frame (4) is provided inside the movable frame (3), and a filter screen (5) is fixedly installed inside the connecting frame (4). Handles (6) are fixedly installed on the upper surfaces of both ends of the connecting frame (4). An anti-clogging mechanism (7) is provided on one side of the movable frame (3), and a fixing mechanism (8) is provided between the movable frame (3) and the connecting frame (4). The anti-blocking mechanism (7) includes a mounting box (701), and the mounting box (701) is fixedly installed on one side surface of the box (1). The mounting box (701) is fixedly installed with a mounting plate (702), and a rotating disk (703) is rotatably connected to the upper surface of the mounting plate (702). A connecting rod (704) is rotatably connected to the outer side of the upper surface of the rotating disk (703), and the other end of the connecting rod (704) is hinged to one side of the moving frame (3). The fixing mechanism (8) includes a mounting groove (801), which is located in the middle of the moving frame (3). The connecting frame (4) is engaged with the mounting groove (801). The inner walls of both sides of the mounting groove (801) are slidably connected with locking blocks (802). The bottom surfaces of both sides of the connecting frame (4) are provided with locking slots (803), and the locking blocks (802) and the locking slots (803) are connected by a locking connection.

2. The chip and shot separation device for a milling and shot peening integrated machine according to claim 1, characterized in that: The first motor (705) is fixedly mounted on the lower surface of the mounting plate (702), and the output end of the first motor (705) is fixedly connected to the rotating disk (703).

3. The chip and shot separation device for a milling and shot peening integrated machine according to claim 1, characterized in that: The movable frame (3) has a sliding groove (804) inside, and the sliding groove (804) is located outside the mounting groove (801). The sliding groove (804) has a sliding strip (805) slidably connected to both sides inside, and the sliding strip (805) on both sides is fixedly connected to the card block (802) on both sides respectively.

4. The chip and shot separation device for a milling and shot peening integrated machine according to claim 3, characterized in that: A threaded rod (806) is rotatably connected to one side of the slide groove (804), and the threads at both ends of the threaded rod (806) are arranged in opposite directions. One end of each of the two moving bars (805) is threadedly connected to both ends of the threaded rod (806). An installation cavity (808) is provided on one side of the slide groove (804), and a second motor (809) is fixedly installed inside the installation cavity (808). The output end of the second motor (809) is fixedly connected to one end of the threaded rod (806).

5. The chip and shot separation device for a milling and shot peening integrated machine according to claim 3, characterized in that: A limiting rod (807) is fixedly installed on the other side inside the slide groove (804), and the other ends of the two moving bars (805) are slidably connected to the two ends of the limiting rod (807).

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