Adjustable air separation device for quick-frozen vegetable processing

Abstract

The utility model relates to quick -frozen vegetable processing technical field, and disclose a kind of air separation device for adjusting quick -frozen vegetable processing, comprising: box;Discharge chute is connected in the bottom of box;Fixedly connected in the guide plate of box inner wall;And fixedly connected in the operation subassembly of box inside.This air separation device for adjusting quick -frozen vegetable processing, start motor is driven gear by pivot, gear engages gear ring rotation, gear ring is rotated by mounting bracket and drives filter selection cylinder, make vegetables tumble in cylinder, avoid local accumulation, ensure that vegetables are evenly winded, to this can improve air separation efficiency, filter selection cylinder is clamped into the inner surface of mounting bracket, control mounting screw thread is penetrated in mounting hole, make mounting clamping plate pass through outer long slot, inner long slot, make mounting clamping plate present transverse clamping in filter selection cylinder inner wall, complete the fixation of filter selection cylinder, to change different aperture filter selection cylinder according to vegetable size, improve equipment adaptability, and facilitate the cleaning of filter selection cylinder.

Description

Technical Field

[0001] This utility model relates to the field of quick-frozen vegetable processing technology, specifically to an adjustable air separation device for quick-frozen vegetable processing. Background Technology

[0002] The main function of the air separation device for quick-frozen vegetable processing is to remove light impurities (such as dust, broken leaves, hair, plastic film fragments, etc.) and unqualified fine particles from vegetable raw materials through the principle of air separation. At the same time, it performs preliminary grading and screening of vegetables to ensure the purity and size uniformity of raw materials entering the subsequent processing stage, thereby improving the product quality and processing efficiency of quick-frozen vegetables.

[0003] According to Chinese Patent CN118491862A, a vegetable air separation device relates to the field of vegetable air separation technology. It includes a support frame with a machine frame mounted on top. A connecting block is fixedly connected to the upper surface of the machine frame, and a feed inlet is fixedly connected to the upper surface of the connecting block. An air separation box is located on the right side of the support frame, containing a conveyor belt. A fixed frame is fixedly connected to the right surface of the air separation box, and a fan is fixedly installed on the upper surface of the fixed frame. When vegetables need to be air-separated, a vibration motor is started to drive the machine frame to vibrate. During the vibration, the machine frame drives the screen to vibrate as well. Vegetables to be air-separated are then fed into the feed inlet. The vegetables fall onto the screen and, driven by the vibration motor, undergo a jumping motion. Some impurities within the vegetables are separated by the screen and fall into a collection box below for collection. The overall inclined design of the machine frame causes the vegetables to move to the right during the vibration and sieving process.

[0004] The aforementioned device uses a vibrating screen to sieve vegetables, but for highly viscous quick-frozen vegetables, the vegetables tend to stick to the screen, reducing sieving efficiency. Therefore, we provide an adjustable air-separation device for processing quick-frozen vegetables. Utility Model Content

[0005] The purpose of this invention is to provide an adjustable air separation device for quick-frozen vegetable processing to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an adjustable air separator for quick-frozen vegetable processing, comprising: a housing; Support legs fixedly connected to the bottom of the housing; The discharge chute is connected to the bottom of the box. A guide plate fixedly connected to the inner wall of the box; And an operating component fixedly connected inside the housing; the operating component includes a rotating part fixedly connected inside the housing, the rotating part being connected to a mounting part, and the rotating part being connected to an air separator.

[0007] Preferably, the rotating part includes a fixed frame fixedly connected to the top left side of the box body, a motor fixedly connected to the inner wall of the fixed frame, a rotating shaft fixedly connected to the output end of the motor, a gear fixedly connected to the outer wall of the rotating shaft, a gear ring meshing at the bottom of the gear, a mounting bracket fixedly connected to the inner wall of the gear ring, the outer wall of the mounting bracket engaging with the inner surface of the box opening on the side of the box body, and a limit ring fixedly connected to the outer wall of the mounting bracket.

[0008] Preferably, the mounting part includes a mounting hole and an outer elongated slot formed on the outer wall of the mounting frame. A mounting screw is threaded through the inner surface of the mounting hole. A mounting plate is fixedly connected to the inner end of the mounting screw. The inner end of the mounting plate passes through the inner surface of the inner elongated slot and is engaged with the inner wall of the side end of the filter cylinder. The outer wall of the side end of the filter cylinder is engaged with the inner surfaces of the two side mounting frames respectively. A cylinder cover is hinged to the left side of the filter cylinder.

[0009] Preferably, the air separator includes a reciprocating screw fixedly connected to the inner end of the rotating shaft. A sliding frame is threadedly connected to the outer wall of the reciprocating screw. Telescopic protective covers are fixedly connected to both sides of the sliding frame. The end of the telescopic protective cover away from the sliding frame is fixedly connected to the side of the bearing. A connecting block is fixedly connected to the bottom of the sliding frame. A flow divider ring is connected to the bottom of the connecting block. An air outlet is clamped on the inner wall of the flow divider ring. A scraper is fixedly connected to the outer wall of the flow divider ring. An air guide pipe is connected to the front of the connecting block. The top end of the air guide pipe passes through the bottom of the sliding frame and extends through the inner surface of the slot, communicating with the output end of the fan. The slot is located at the top of the housing. The bottom of the fan is fixedly connected to the top of the stabilizing frame. The bottom end of the stabilizing frame passes through the inner surface of the sliding groove and is fixedly connected to the top of the sliding frame. The sliding groove is located at the top of the housing.

[0010] Preferably, the guide plate is positioned below the filter cylinder, so that vegetable impurities fall directly onto the guide plate through the filter cylinder's aperture and are then discharged through the discharge chute.

[0011] Preferably, the outer and inner long slots are set to have the same shape and size, so that when the mounting screw drives the mounting plate, it can pass through the outer and inner long slots without obstruction, and quickly complete the clamping and fixing of the filter cartridge.

[0012] Preferably, the inner wall of the telescopic protective cover and the outer wall of the bidirectional screw are configured to be movably sleeved, so that the telescopic protective cover always wraps around the bidirectional screw when it moves left and right with the sliding frame, preventing impurities generated during the screening process from getting entangled in the bidirectional screw.

[0013] Preferably, the inner wall of the diversion ring and the outer wall of the filter cylinder are configured to be movably fitted together to ensure that the airflow evenly covers the filter cylinder and improves the impurity separation efficiency.

[0014] Compared with the prior art, this utility model provides an adjustable air separation device for quick-frozen vegetable processing, which has the following beneficial effects: This adjustable quick-frozen vegetable processing air separation device starts with a motor that drives a gear through a rotating shaft. The gear meshes with a toothed ring, which in turn drives the filter cylinder to rotate via a mounting frame. This causes the vegetables to tumble inside the cylinder, preventing localized accumulation and ensuring even airflow to the vegetables, thereby improving air separation efficiency.

[0015] This adjustable air separator for quick-frozen vegetable processing involves opening the left cover of the filter cylinder, loading the quick-frozen vegetables to be processed, and then closing it. The two ends of the filter cylinder are then inserted into the inner surfaces of the mounting brackets on both sides to position the filter cylinder. Next, the mounting screw is threaded through the mounting hole, and the mounting plate passes sequentially through the outer and inner long slots. When the mounting screw is tightened, the mounting plate is horizontal, thus securing it to the inner wall of the filter cylinder and fixing it in place. This allows for the replacement of filter cylinders with different apertures according to the size of the vegetables, improving equipment adaptability and facilitating the cleaning of the filter cylinder.

[0016] This adjustable quick-frozen vegetable processing air separator starts by guiding airflow through the air duct into the connecting block, then into the distribution ring, and finally through the air outlet onto the rotating filter cylinder to separate light impurities. At the same time, the rotating shaft drives the reciprocating screw to rotate, causing the sliding frame to move left and right along the reciprocating screw, thus achieving uniform airflow coverage of the filter cylinder and avoiding local dead zones. Meanwhile, the scraper moves left and right with the distribution ring, simultaneously scraping off impurities from the inner wall of the chamber, which fall onto the guide plate and are discharged from the discharge chute. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the internal structure of this utility model; Figure 3 This is a schematic diagram of the rotating part structure of this utility model; Figure 4 This is a schematic diagram of the filter cartridge structure of this utility model; Figure 5 This utility model Figure 4 A magnified structural diagram of A in the middle; Figure 6 This is a schematic diagram of the air separation section of this utility model.

[0018] In the diagram: 1. Box body; 2. Support leg; 3. Discharge chute; 4. Guide plate; 5. Operating component; 5. Rotating part; 51. Fixing frame; 511. Motor; 512. Rotating shaft; 513. Gear; 514. Gear ring; 515. Mounting frame; 516. Box opening; 517. Limiting ring; 518. Mounting part; 52. Mounting hole; 521. Outer long slot; 522. Mounting screw; 523. Inner long slot; 524. Filter cylinder; 525. Mounting clamp; 526. Cylinder cover; 527. Air separator; 53. Reciprocating screw; 531. Sliding frame; 532. Telescopic protective cover; 533. Connecting block; 534. Diverting ring; 535. Air outlet; 536. Scraper; 537. Stabilizing frame; 538. Slide groove; 539. Fan; 5310. Air guide pipe; 5311. Slot opening; 5312. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0021] Example 1: The adjustable quick-frozen vegetable processing air separation device provided by this utility model, such as... Figures 1 to 6 As shown: An adjustable air separation device for quick-frozen vegetable processing includes: a housing 1; Support legs 2 are fixedly connected to the bottom of the housing 1; The discharge chute 3 is connected to the bottom of the box 1; The guide plate 4 is fixedly connected to the inner wall of the box 1; And an operating component 5 fixedly connected inside the housing 1; the operating component 5 includes a rotating part 51 fixedly connected inside the housing 1, the rotating part 51 is connected to a mounting part 52, and the rotating part 51 is connected to an air separator 53.

[0022] The rotating part 51 includes a fixed frame 511 fixedly connected to the top left side of the housing 1. A motor 512 is fixedly connected to the inner wall of the fixed frame 511. A rotating shaft 513 is fixedly connected to the output end of the motor 512. A gear 514 is fixedly connected to the outer wall of the rotating shaft 513. A gear ring 515 meshes with the bottom of the gear 514. A mounting bracket 516 is fixedly connected to the inner wall of the gear ring 515. The outer wall of the mounting bracket 516 is engaged with the inner surface of the opening 517 on the side of the housing 1. A limit ring 518 is fixedly connected to the outer wall of the mounting bracket 516.

[0023] In this embodiment, the guide plate 4 is positioned below the filter cylinder 525. Vegetable impurities fall directly onto the guide plate 4 through the aperture of the filter cylinder 525 and are then discharged through the discharge chute 3.

[0024] Example 2: Based on Example 1, the adjustable air separation device for quick-frozen vegetable processing provided by this utility model, such as... Figures 1 to 6 As shown: The mounting part 52 includes a mounting hole 521 and an outer elongated slot 522 formed on the outer wall of the mounting bracket 516. The inner surface of the mounting hole 521 is threaded through a mounting screw 523. The inner end of the mounting screw 523 is fixedly connected to a mounting plate 526. The inner end of the mounting plate 526 passes through the inner surface of the inner elongated slot 524 and is engaged with the inner wall of the side end of the filter cylinder 525. The outer wall of the side end of the filter cylinder 525 is engaged with the inner surfaces of the two mounting brackets 516 on both sides. A cylinder cover 527 is hinged to the left side of the filter cylinder 525.

[0025] In this embodiment, the outer long slot 522 and the inner long slot 524 are set to have the same shape and size, so that when the mounting screw 523 drives the mounting plate 526, it can pass through the outer long slot 522 and the inner long slot 524 without obstruction, and quickly complete the clamping and fixing of the filter cylinder 525.

[0026] Example 3: Based on Example 1, the adjustable quick-frozen vegetable processing air separation device provided by this utility model, such as... Figures 1 to 6As shown: The air separator 53 includes a reciprocating screw 531 fixedly connected to the inner end of the rotating shaft 513. A sliding frame 532 is threadedly connected to the outer wall of the reciprocating screw 531. Telescopic protective covers 533 are fixedly connected to both sides of the sliding frame 532. The end of the telescopic protective cover 533 away from the sliding frame 532 is fixedly connected to the side of the bearing. A connecting block 534 is fixedly connected to the bottom of the sliding frame 532. A flow divider ring 535 is provided at the bottom of the connecting block 534. An air outlet 536 is provided on the inner wall of the flow divider ring 535. The outer wall of the flow divider ring 535 is fixedly connected to... A scraper 537 is attached, and a guide pipe 5311 is connected to the front of the connecting block 534. The top end of the guide pipe 5311 passes through the bottom of the sliding frame 532 and extends through the inner surface of the slot 5312 to communicate with the output end of the fan 5310. The slot 5312 is opened at the top of the housing 1. The bottom of the fan 5310 is fixedly connected to the top of the stabilizer 538. The bottom end of the stabilizer 538 passes through the inner surface of the slide groove 539 and is fixedly connected to the top of the sliding frame 532. The slide groove 539 is opened at the top of the housing 1.

[0027] In this embodiment, the inner wall of the telescopic protective cover 533 and the outer wall of the bidirectional screw 531 are configured to be movably sleeved, so that when the telescopic protective cover 533 moves left and right with the sliding frame 532, it always wraps around the bidirectional screw 531, preventing impurities generated during the screening process from getting entangled in the bidirectional screw 531.

[0028] Furthermore, the inner wall of the diversion ring 535 and the outer wall of the filter cylinder 525 are designed to be movable together to ensure that the airflow evenly covers the filter cylinder 525 and improve the impurity separation efficiency.

[0029] Furthermore, the side of the scraper 537 away from the diversion ring 535 is set to contact the inner wall of the housing 1. When the scraper moves left and right with the diversion ring, it makes close contact with the inner wall of the housing, which can scrape off the attached impurities and prevent accumulation from affecting the airflow circulation inside the housing.

[0030] In actual operation, when this device is in use, open the left cover 527 of the filter cylinder 525, load in the quick-frozen vegetables to be processed, and then close it. Insert both ends of the filter cylinder 525 into the inner surfaces of the mounting brackets 516 on both sides to position the filter cylinder 525. Then, control the screw 523 to thread through the mounting hole 521, and make the mounting plate 526 pass through the outer long slot 522 and the inner long slot 524 in sequence. When the screw 523 is tightened, the mounting plate 526 is horizontal and clamped to the inner wall of the filter cylinder 525, thus fixing the filter cylinder 525. This allows for the replacement of filter cylinders 525 with different apertures according to the size of the vegetables, improving the equipment's adaptability and facilitating the collection of vegetables after air separation and the cleaning of the filter cylinder 525.

[0031] The starting motor 512 drives the gear 514 through the rotating shaft 513. The gear 514 meshes with the gear ring 515 to rotate. The gear ring 515 drives the filter cylinder 525 to rotate through the mounting bracket 516, causing the vegetables to tumble inside the cylinder, avoiding local accumulation and ensuring that the vegetables are evenly exposed to air, thereby improving the air separation efficiency. The blower 5310 starts the airflow, which is guided into the connecting block 534 through the air guide pipe 5311, enters the diverting ring 535 through the air guide pipe 5311, and then blows it onto the rotating filter cylinder 525 through the air outlet 536, thereby separating impurities. At the same time, the rotating shaft 513 drives the reciprocating screw 531 to rotate, causing the sliding frame 532 to move left and right along the reciprocating screw 531, thereby achieving uniform air coverage of the filter cylinder 525 and avoiding local dead zones. At the same time, the scraper 537 moves left and right with the diverting ring 535, which can simultaneously scrape off the impurities on the inner wall of the box 1. The impurities fall onto the guide plate 4 and are discharged from the discharge chute 3.

[0032] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

Claims

1. An adjustable air separation device for quick-frozen vegetable processing, comprising: Box (1); Support legs (2) are fixedly connected to the bottom of the box (1); The discharge chute (3) is connected to the bottom of the box (1); The guide plate (4) is fixedly connected to the inner wall of the box (1); And an operating component (5) fixedly connected inside the housing (1); characterized in that: the operating component (5) includes a rotating part (51) fixedly connected inside the housing (1), the rotating part (51) is connected to an installation part (52), and the rotating part (51) is connected to an air separator (53).

2. The adjustable air separation device for quick-frozen vegetable processing according to claim 1, characterized in that: The rotating part (51) includes a fixed frame (511) fixedly connected to the top left side of the box (1). A motor (512) is fixedly connected to the inner wall of the fixed frame (511). A rotating shaft (513) is fixedly connected to the output end of the motor (512). A gear (514) is fixedly connected to the outer wall of the rotating shaft (513). A gear ring (515) meshes with the bottom of the gear (514). A mounting bracket (516) is fixedly connected to the inner wall of the gear ring (515). The outer wall of the mounting bracket (516) is snapped onto the inner surface of the box opening (517) opened on the side of the box (1). A limit ring (518) is fixedly connected to the outer wall of the mounting bracket (516).

3. The adjustable air separation device for quick-frozen vegetable processing according to claim 1, characterized in that: The mounting part (52) includes a mounting hole (521) and an outer long slot (522) on the outer wall of the mounting frame (516). The inner surface of the mounting hole (521) is threaded with a mounting screw (523). The inner end of the mounting screw (523) is fixedly connected to a mounting plate (526). The inner end of the mounting plate (526) passes through the inner surface of the inner long slot (524) and is engaged with the inner wall of the side end of the filter cylinder (525). The outer wall of the side end of the filter cylinder (525) is engaged with the inner surface of the two side mounting frames (516). The left side of the filter cylinder (525) is hinged with a cylinder cover (527).

4. The adjustable air separation device for quick-frozen vegetable processing according to claim 1, characterized in that: The air separator (53) includes a reciprocating screw (531) fixedly connected to the inner end of the rotating shaft (513). A sliding frame (532) is threadedly connected to the outer wall of the reciprocating screw (531). Telescopic protective covers (533) are fixedly connected to both sides of the sliding frame (532). The end of the telescopic protective cover (533) away from the sliding frame (532) is fixedly connected to the side of the bearing. A connecting block (534) is fixedly connected to the bottom of the sliding frame (532). A flow divider ring (535) is provided at the bottom of the connecting block (534). An air outlet hole (536) is provided on the inner wall of the flow divider ring (535). A scraper (537) is fixedly connected. A guide pipe (5311) is connected to the front of the connecting block (534). The top end of the guide pipe (5311) passes through the bottom of the sliding frame (532) and extends through the inner surface of the slot (5312) to communicate with the output end of the fan (5310). The slot (5312) is opened at the top of the box (1). The bottom of the fan (5310) is fixedly connected to the top of the stabilizer (538). The bottom end of the stabilizer (538) passes through the inner surface of the slide groove (539) and is fixedly connected to the top of the sliding frame (532). The slide groove (539) is opened at the top of the box (1).

5. The adjustable air separation device for quick-frozen vegetable processing according to claim 1, characterized in that: The guide plate (4) is positioned below the filter cylinder (525).

6. The adjustable air separation device for quick-frozen vegetable processing according to claim 3, characterized in that: The outer long slot (522) and the inner long slot (524) are set to have the same shape and size.

7. The adjustable air separation device for quick-frozen vegetable processing according to claim 4, characterized in that: The inner wall of the telescopic protective cover (533) and the outer wall of the reciprocating screw (531) are configured to be movably sleeved.

8. The adjustable air separation device for quick-frozen vegetable processing according to claim 4, characterized in that: The inner wall of the diversion ring (535) and the outer wall of the filter cylinder (525) are configured to be movably fitted together.

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