A stepped wheel structure
Patent Information
- Application Number
- CN202522553684.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-02
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-12-02
AI Technical Summary
但是,目前的分级轮,特别是在碟巢磨中使用时,如果出现故障需要维修时,则需要对整个的分级叶片进行拆出,甚至有可能会因为不方便拆掉分级叶片,需要更换整个分级轮
本实用新型通过若干个分级叶片分别对应卡设在第一卡槽与第二卡槽中,当分级叶片出现故障时,即可以把对应损坏的分级叶片进行拆除更换,这样的设计方式,方便分级轮的维修,且成本低。
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Figure CN224912926U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of grinding technology, and in particular to a graded wheel structure. Background Technology
[0002] A "classifying wheel" is an industrial powder classification device, and therefore it is widely used in the grinding field. It uses the centrifugal force field generated by the high-speed rotation of the classifying wheel to sort particles in the airflow according to their particle size with high precision, so that the sorted powder can be more refined. However, when current classifiers are used, especially in disc mills, if a malfunction occurs and repair is needed, the entire classifier blades must be removed. In some cases, it may be inconvenient to remove the classifier blades, and the entire classifier may need to be replaced.
[0003] Therefore, to address the existing technical problems, a graded wheel structure is provided. Utility Model Content
[0004] The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention proposes a grading wheel structure that allows for easy disassembly and replacement of the grading blades.
[0005] To achieve the above objectives, this utility model provides the following technical solution: A graded wheel structure, comprising: Top plate, wherein the top plate is provided with a plurality of first slots; The base plate, corresponding to the first slot, is also provided with several second slots; A plurality of grading blades, one end of which is engaged in a corresponding first slot, and the other end of which is engaged in a corresponding second slot, forming a grading cavity.
[0006] Preferably, the graded wheel structure further includes: The upper end plate is disposed on the top plate and is used to fix one end of the plurality of graded blades to the snap-fit joint of the top plate; The lower end plate is disposed on the base plate and is used to fix the other end of the several grading blades to the snap-fit joint of the base plate.
[0007] Preferably, the upper end plate and the lower end plate are provided with fixing rings on all four sides, and the fixing rings are used to fix the outer side of the engagement point between the grading blade and the top plate and the bottom plate, respectively.
[0008] Preferably, the graded wheel structure further includes an inner ring sleeve, which is disposed between the upper end plate and the lower end plate, and both the upper end plate and the lower end plate have through holes corresponding to the inner ring sleeve.
[0009] Preferably, the inner ring sleeve is further provided with a guide groove.
[0010] Preferably, the upper end plate is further provided with at least two discharge ports.
[0011] Preferably, the grading wheel structure further includes: a plurality of dispersing wheels, wherein the plurality of dispersing wheels are disposed on the lower end plate.
[0012] Preferably, the graded wheel structure further includes: a plurality of support rods, wherein the plurality of support rods are disposed between the top plate and the bottom plate.
[0013] Preferably, the upper and / or lower ends of some of the support rods are provided with conical surfaces.
[0014] Preferably, two grooves are provided on both sides of the middle of the plurality of support rods.
[0015] As can be seen from the above technical solution, this utility model has the following beneficial effects: This invention uses several grading blades that are respectively locked in the first and second slots. When a grading blade malfunctions, the corresponding damaged grading blade can be removed and replaced. This design facilitates the maintenance of the grading wheel and is low in cost. Attached Figure Description
[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments, wherein: Figure 1 This is a schematic diagram of the structure of the top plate, bottom plate, and grading blades of this utility model; Figure 2 This is a schematic diagram of the structure of the top plate, bottom plate, and graded blades of this utility model from another perspective. Figure 3 This is a schematic diagram of the overall structure of this utility model, consisting of a top plate, bottom plate, grading blades, upper end plate, lower end plate, and dispersing wheel. Figure 4 This is a schematic diagram of the overall structure of the present invention, consisting of a top plate, a bottom plate, grading blades, an upper end plate, a lower end plate, and a dispersing wheel, from another perspective. Figure 5 This is a schematic diagram of the upper end plate structure of this utility model; Figure 6 This is a schematic diagram of the lower end plate structure of this utility model; Figure 7 This is a schematic diagram of the support rod structure of this utility model.
[0017] Icon labels: 1. Top plate; 11. First slot; 2. Bottom plate; 21. Second slot; 3. Grading blade; 4. Upper end plate; 41. Through hole; 42. Discharge port; 5. Lower end plate; 6. Dispersing wheel; 7. Fixing ring; 8. Support rod; 81. Conical surface; 82. Groove; 9. Inner ring sleeve; 91. Guide groove. Detailed Implementation
[0018] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.
[0019] In the description of this utility model, it should be understood that the orientation descriptions, such as up, down, etc., are based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0020] In the description of this utility model, "multiple" refers to two or more. The use of "first" and "second" is for distinguishing technical features only and should not be construed as indicating or implying relative importance, or implicitly indicating the number of technical features or their sequential relationship.
[0021] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution. Example 1
[0022] Reference Figures 1 to 2 As shown, one embodiment of the present invention provides a graded wheel structure, comprising: Top plate 1, wherein a plurality of first slots 11 are provided on the top plate 1; The base plate 2, corresponding to the first slot 11, is also provided with a plurality of second slots 21; A plurality of grading blades 3, one end of the plurality of grading blades 3 is engaged in a corresponding first slot 11, and the other end of the plurality of grading blades 3 is engaged in a corresponding second slot 21, forming a grading cavity; In this embodiment, the first slot 11 and the second slot 21 are arranged correspondingly to each other. When the first slot 11 and the second slot 21 are opened, a certain angle is set or no angle is set, which can be set according to the requirements of different product particles. In this embodiment, the first slot 11 and the second slot 21 are opened at a set angle, so that when the grading blade 3 is inserted, the grading blade 3 has a certain slope, which can reduce the resistance of the grading blade to the material grading and screening. At the same time, the grading blade 3 is arranged around the first slot 11 and the second slot 21, and the multiple grading blades 3 form a grading cavity. Example 2
[0023] Reference Figures 1 to 6 As shown, in this embodiment, in order to fix the grading sheet based on Embodiment 1, so that the grading sheet will not fly out or be damaged due to loosening during high-speed rotation, the specific solution is as follows: The graded wheel structure also includes: Upper end plate 4, which is disposed on top plate 1, is used to fix one end of the plurality of graded blades 3 to the snap-fit joint of top plate 1; The lower end plate 5 is disposed on the base plate 2 and is used to fix the other end of the plurality of grading blades 3 to the snap-fit joint of the base plate 2; the grading wheel structure also includes: an inner ring sleeve 9, which is disposed between the upper end plate 4 and the lower end plate 5, and the upper end plate 4 and the lower end plate 5 are respectively provided with through holes 41 corresponding to the inner ring sleeve 9; the inner ring sleeve 9 is also provided with a guide groove 91; the upper end plate 4 is also provided with at least two discharge ports 42; the grading wheel structure also includes: a plurality of dispersing wheels 6, which are disposed on the lower end plate 5. The upper end plate 4 and the lower end plate 5 are provided with fixing rings 7 on all four sides. The fixing rings 7 are used to fix the outer side of the engagement point between the grading blade 3 and the top plate 1 and the bottom plate 2, respectively, so that the grading blade 3 is fixed in the first slot 11 and the second slot 21. The surface of the upper end plate 4 near the fixing rings 7 is used to fix the top end of the grading blade 3 in the first slot 11. The surface of the lower end plate 5 near the fixing rings 7 is used to fix the bottom end of the grading blade 3 in the second slot 21. Secondly, the inner ring sleeve 9 is used to mount the drive shaft. In addition, a guide groove 91 is provided in the inner ring sleeve 9 to facilitate the installation of the drive shaft. When the drive shaft rotates, it will drive the inner ring sleeve 9 to rotate. At the same time, the upper end plate 4 and the lower end plate 5 will rotate. The upper end plate 4 and the lower end plate 5 will drive the top plate 1 and the bottom plate 2 to rotate, which will also drive the grading blades 3 to rotate. That is, the grading blades 3 are used for grading and screening. At the same time, when the lower end plate 5 rotates, the dispersing wheel 6 also rotates, which evenly disperses the material to the circumference and prevents the material from accumulating at the lower end of the grading wheel. Meanwhile, after the material is graded by the grading blades 3, the refined material can enter the finished product area through the discharge port 42 or be output through the discharge port 42. In this embodiment, there are 4 discharge ports 42, but 2 can also be set as needed. The setting of the discharge ports 42 is not only to facilitate the output of materials, but also to separate the output of materials, thereby further avoiding the pressure of the drive shaft rotation. Example 3
[0024] Reference Figures 1 to 7 As shown, based on this embodiment 2, in order to further fix and support the grading sheet; The graded wheel structure further includes: a plurality of support rods 8, the plurality of support rods 8 being disposed between the top plate 1 and the bottom plate 2, the upper end and / or lower end of the plurality of support rods 8 being provided with a conical surface 81, and the middle sides of the plurality of support rods 8 being provided with two grooves 82. The support rod 8 is set between the top plate 1 and the bottom plate 2, which connects the top plate 1, bottom plate 2, upper end plate 4, and lower end plate 5 into a whole to fix and support the grading plate. This disperses or reduces the pressure on the grading plate, thereby preventing damage to the grading plate. In addition, the conical surface 81 is set at the upper end and / or lower end of the support rod 8, which reduces the resistance to the material during the material grading process, thereby reducing the power consumption of the drive shaft. Furthermore, the two grooves 82 are provided on both sides of the middle of the support rod 8, which can be used to clamp the tool when installing the support rod 8, making it easier to install and fix the support rod 8.
[0025] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.
Claims
1. A graded wheel structure, characterized in that, include: Top plate, wherein the top plate is provided with a plurality of first slots; The base plate, corresponding to the first slot, is also provided with several second slots; A plurality of grading blades, one end of which is engaged in a corresponding first slot, and the other end of which is engaged in a corresponding second slot, forming a grading cavity; A plurality of support rods, wherein the plurality of the support rods are disposed between the top plate and the bottom plate; The upper end plate is disposed on the top plate and is used to fix one end of the plurality of graded blades to the snap-fit joint of the top plate; The lower end plate is disposed on the base plate and is used to fix the other end of the several grading blades to the snap-fit joint of the base plate; A plurality of dispersing wheels are disposed on the lower end plate.
2. The graded wheel structure according to claim 1, characterized in that: The upper end plate and the lower end plate are provided with fixing rings on all four sides. The fixing rings are used to fix the outer side of the engagement point between the grading blade and the top plate and the bottom plate, respectively.
3. The graded wheel structure according to claim 1 or 2, characterized in that: The graded wheel structure further includes an inner ring sleeve, which is respectively disposed between the upper end plate and the lower end plate, and both the upper end plate and the lower end plate are provided with through holes corresponding to the inner ring sleeve.
4. The graded wheel structure according to claim 3, characterized in that: The inner ring sleeve also has a guide groove inside.
5. The graded wheel structure according to claim 1, characterized in that: The upper end plate is also provided with at least two discharge ports.
6. The graded wheel structure according to claim 1, characterized in that: Some of the support rods have conical surfaces at their upper and / or lower ends.
7. The graded wheel structure according to claim 6, characterized in that: Two grooves are provided on both sides of the middle of several of the support rods.