A carousel UDP module sorter
Patent Information
- Application Number
- CN202522363158.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-07
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-11-07
AI Technical Summary
[0004]本实用新型提供了一种转盘式UDP模块分类机,用于解决现有分类机无法在转动盘转动时,自动送料进行分类的问题
[0012]本申请实施例提供的技术方案可以包括以下有益效果:本申请设计了一种转盘式UDP模块分类机,通过设置的齿轮环以及第一齿轮,达到了在转动盘转动的同时,带动推送组件进行运作的效果,从而将UDP模块从送料框内部推出,能够实现自动化送料的控制,提高设备的自动化程度和生产效率。
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Figure CN224912950U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of UDP module classification technology, and in particular to a rotary UDP module classification machine. Background Technology
[0002] In industrial production and electronic equipment assembly scenarios, UDP is a general term for small electronic functional modules with specific functions. UDP module sorting machines are specialized equipment in the electronic manufacturing industry chain for the automated sorting and classification of UDP modules. In existing technologies, due to the large number of UDP modules being tested, testers need to repeatedly perform sorting work, which can easily lead to UDP modules being mistakenly placed into blister trays that do not correspond to their test results, resulting in mixing of UDP modules with different test results. However, a rotary UDP module sorting machine with announcement number CN220233108U can simultaneously grab and transfer multiple products, avoiding repeated sorting work and preventing mixing of UDP modules with different test results, thus effectively improving work efficiency.
[0003] While the aforementioned technology can simultaneously grab and transfer multiple products, it has the problem of not being able to automatically feed and classify materials while the rotary table is rotating. When the rotary table is continuously rotating, but no module enters the sorting station, the equipment will switch from dynamic sorting to idle operation, which will significantly reduce sorting efficiency and may also cause the upstream and downstream connections of the production line to be interrupted, leading to batch accumulation or shutdown. Utility Model Content
[0004] This invention provides a rotary UDP module sorting machine to solve the problem that existing sorting machines cannot automatically feed and sort materials while the rotary table is rotating.
[0005] According to a first aspect of the present invention, the present invention provides a rotary UDP module sorting machine, including a support disk and a rotating disk. The bottom of the support disk is provided with a drive motor, and the output end of the drive motor is connected to the rotating disk. The top of the rotating disk is provided with a feeding frame, and the top of the feeding frame is connected to a storage frame. The support disk is provided with a gear ring. One end of the rotating disk is provided with a connecting plate, and the top of the connecting plate is rotatably connected to a rotating column. The outer surface of the rotating column is provided with a first gear that meshes with the gear ring. The feeding frame is provided with a pushing component for pushing the UDP modules inside the feeding frame, and the top of the feeding frame is provided with a striking component for striking the storage frame.
[0006] In a rotary UDP module sorting machine according to one embodiment of the present invention, the pushing component includes a reciprocating screw rotatably connected inside the feeding frame, the bottom of the reciprocating screw being connected to the top of the rotating column, a sliding plate threadedly connected to the reciprocating screw being slidably connected inside the feeding frame, and limiting rods slidably connected inside the sliding plate being provided at both ends inside the feeding frame.
[0007] In a rotary UDP module sorting machine according to one embodiment of the present invention, a wedge-shaped block is provided at the bottom of the slide plate, and a push block is slidably connected to the bottom of the feeding frame. A tension spring is provided between the two ends of the push block and the two ends inside the feeding frame, respectively.
[0008] In a rotary UDP module sorting machine according to an embodiment of the present invention, the striking component includes four support plates respectively arranged around the feeding frame, and a rotating rod is rotatably connected between the two support plates on both sides, and an eccentric column is provided on the outer surface of the two rotating rods.
[0009] In a rotary UDP module sorting machine according to one embodiment of the present invention, one end of each of the two rotating rods is provided with a second gear, the two second gears are respectively meshed with racks, the two racks are respectively slidably connected to both sides of the feeding frame, and the two racks are respectively connected to the two ends of the two slide plates.
[0010] In a rotary UDP module sorting machine according to an embodiment of the present invention, a first collection port is provided around the support disk, and a second collection port is also provided around the support disk. The cross-sectional area of the second collection port is larger than that of the first collection port, and the second collection port is lower than the first collection port. A collection frame corresponding to the four first collection ports and the four second collection ports is installed at the bottom of the support disk.
[0011] In a rotary UDP module sorting machine according to one embodiment of the present invention, baffles are provided around the top of the support plate, and a limiting plate is provided inside the feeding frame.
[0012] The technical solution provided in this application embodiment may include the following beneficial effects: This application designs a rotary UDP module sorting machine. Through the set gear ring and the first gear, the effect of driving the pushing component to operate while the rotary disk rotates is achieved, thereby pushing the UDP module out of the feeding frame. It can realize automated feeding control and improve the automation level and production efficiency of the equipment.
[0013] By setting up the push component, the UDP modules inside the feeding box are pushed out intermittently and evenly, which can accurately match the cycle rhythm of the rotary table station, avoid material jamming or leakage, ensure the continuity of sorting, and reduce collision damage between modules.
[0014] The set-up tapping component achieves the effect of intermittently tapping the storage box. The existence of slight friction or electrostatic adsorption between the modules prevents the upper module from falling naturally, forming an arch-shaped bridge at the outlet of the storage box. The instantaneous vibration generated by the tapping can disperse the electrostatic force and friction between the modules, allowing the bridged modules to collapse naturally and fall evenly.
[0015] It should be understood that the above general description and the following detailed description are exemplary and explanatory only, and do not limit this application. Attached Figure Description
[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 This is a schematic diagram of the main view structure of the sorting machine provided in this application; Figure 2 This is a top view of the classification machine provided in this application; Figure 3 This is a bottom view of the sorting machine provided in this application; Figure 4 This is a schematic diagram of the connection structure between the rotating disk and the feeding frame of the sorting machine provided in this application; Figure 5 This is a schematic diagram of the connection structure between the slide plate and the wedge block of the sorting machine provided in this application; Figure 6 This is a schematic diagram of the connection structure between the gear ring and the first gear of the sorting machine provided in this application.
[0018] Explanation of reference numerals in the attached figures: 1. Support plate; 2. Rotating plate; 3. Feeding frame; 4. Storage frame; 5. Gear ring; 6. First gear; 7. Reciprocating screw; 8. Slide plate; 9. Wedge block; 10. Push block; 11. Rotating rod; 12. Eccentric column; 13. Second gear; 14. Rack; 15. First collection port; 16. Second collection port; 17. Collection frame; 18. Baffle; 19. Limiting plate. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0020] It should also be understood that the terminology used in this utility model specification is merely for describing specific aspects of the present application. It is important to understand that terms such as "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," and "counterclockwise," indicating orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the present application. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include one or more of the stated features. In the description of this application, "a plurality of" means two or more, unless otherwise explicitly specified.
[0021] The following detailed description of some embodiments of this application is provided in conjunction with the accompanying drawings. Unless otherwise specified, the following embodiments and features can be combined with each other.
[0022] like Figures 1 to 6As shown, according to a first aspect of this application, this application provides a rotary UDP module sorting machine, including a support disk 1 and a rotating disk 2. The bottom of the support disk 1 is provided with a drive motor, and the output end of the drive motor is connected to the rotating disk 2. The top of the rotating disk 2 is provided with a feeding frame 3, and the top of the feeding frame 3 is connected to a storage frame 4. The support disk 1 is provided with a gear ring 5. One end of the rotating disk 2 is provided with a connecting plate, and the top of the connecting plate is rotatably connected to a rotating column. The outer surface of the rotating column is provided with a first gear 6 that meshes with the gear ring 5. The feeding frame 3 is provided with a pushing component for pushing the UDP modules inside the feeding frame 3. The top of the feeding frame 3 is provided with a striking component for striking the storage frame 4. Unsorted UDP modules can be stored through the storage frame 4, and the feeding frame 3 can deliver the UDP modules to the support disk 1. By starting the drive motor, the rotating disk 2 can be rotated, thereby driving the feeding frame 3 to rotate. When the rotating disk 2 rotates, it also drives the connecting plate and the rotating column to rotate synchronously. Subsequently, under the action of the gear ring 5, it drives the first gear 6 and the rotating column to rotate.
[0023] Optionally, the storage frame 4 can be of any shape, and this embodiment of the invention does not impose any specific limitation. The only requirement is that the bottom of the storage frame 4 and the top of the feeding frame 3 fit together and communicate with each other.
[0024] It should be noted that the pushing component can push out the UDP module inside the feeding frame 3 intermittently and evenly, while the tapping component can tap the storage frame 4 intermittently to prevent the UDP module inside the storage frame 4 from getting blocked when it enters the feeding frame 3.
[0025] In one alternative implementation, such as Figure 5 and Figure 6 As shown, the pushing component includes a reciprocating screw 7 rotatably connected inside the feeding frame 3. The bottom of the reciprocating screw 7 is connected to the top of the rotating column. A sliding plate 8, which is threadedly connected to the reciprocating screw 7, is slidably connected inside the feeding frame 3. Limiting rods are also provided at both ends inside the feeding frame 3 and slidably connected inside the sliding plate 8. When the rotating column rotates, it will also drive the reciprocating screw 7 to rotate, and then, under the action of the limiting rods, it will drive the sliding plate 8 to rise and fall inside the feeding frame 3.
[0026] Optionally, the limiting rod can be made of stainless steel, hard aluminum alloy, or tool steel; this embodiment of the invention does not impose a specific limitation. The only requirement is that the limiting rod effectively guides and limits the sliding plate 8.
[0027] In one alternative implementation, such as Figure 5 and Figure 6As shown, a wedge block 9 is provided at the bottom of the slide plate 8, and a push block 10 is slidably connected to the bottom of the feeding frame 3. Tension springs are provided between the two ends of the push block 10 and the two ends inside the feeding frame 3, respectively. When the slide plate 8 descends, it will drive the wedge block 9 to descend synchronously. Then, the inclined surface of the wedge block 9 contacts the push block 10 and pushes the push block 10 to move toward the discharge port of the feeding frame 3, and pushes the UDP module out synchronously. When the push block 10 moves, it will also drive the tension spring. When the slide plate 8 and the wedge block 9 rise synchronously, the push block 10 will be reset under the action of the tension spring.
[0028] Optionally, the bottom of the pusher block 10 can be coated with any one of the following: polytetrafluoroethylene coating, ceramic coating, titanium nitride coating, or nylon coating. The key is that the pusher block 10 can slide smoothly within the feeding frame 3.
[0029] In one alternative implementation, such as Figure 1 , Figure 4 and Figure 5 As shown, the striking assembly includes four support plates respectively arranged around the feeding frame 3, and a rotating rod 11 is rotatably connected between the two support plates on both sides. The outer surface of the two rotating rods 11 is provided with an eccentric column 12. By rotating the rotating rod 11, it drives the eccentric column 12 to rotate. Then the eccentric column 12 will intermittently contact the storage frame 4, thereby striking the lower part of the storage frame 4, thus preventing the lower part of the storage frame 4 from becoming blocked.
[0030] Optionally, the eccentric column 12 can be any of an eccentric wheel or an eccentric disc. The key is that the rotating rod 11 can intermittently impact the storage frame 4 during rotation.
[0031] In one alternative implementation, such as Figure 1 , Figure 4 and Figure 5 As shown, one end of each of the two rotating rods 11 is also provided with a second gear 13. The two second gears 13 are respectively meshed with racks 14. The two racks 14 are slidably connected to both sides of the feeding frame 3, and the two racks 14 are respectively connected to the two ends of the two slide plates 8. When the slide plates 8 are raised and lowered, they will also drive the two racks 14 to be raised and lowered. Then, under the action of the second gears 13, they will drive the rotating rods 11 to rotate.
[0032] In one alternative implementation, such as Figures 1 to 4As shown, the support plate 1 has first collection ports 15 on all four sides and second collection ports 16 on all four sides. The cross-sectional area of the second collection ports 16 is larger than that of the first collection ports 15, and the second collection ports 16 are lower than the first collection ports 15. The bottom of the support plate 1 is equipped with collection frames 17 corresponding to the four first collection ports 15 and the four second collection ports 16. The UDP modules pushed out from the inside of the feeding frame 3 by the push block 10 will slide on the support plate 1 under the action of gravity. Then, the smaller UDP modules will enter the inside of the collection frame 17 through the first collection port 15, while the larger UDP modules will slide over the top of the first collection port 15 and enter the second collection port 16, and then fall into the inside of the collection frame 17 at the bottom of the second collection port 16.
[0033] In one alternative implementation, such as Figures 1 to 5 As shown, baffles 18 are provided around the top of the support plate 1, and a limiting plate 19 is provided inside the feeding frame 3. The baffles 18 can guide the UDP modules discharged from the inside of the feeding frame 3 to ensure that the UDP modules can pass through the first collection port 15 and the second collection port 16. The limiting plate 19 can limit the inside of the feeding frame 3 to ensure that the UDP modules can be pushed from bottom to top, and to ensure that the pusher block 10 can smoothly push out the UDP modules one by one.
[0034] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection. They can refer to a mechanical connection or an electrical connection. They can refer to a direct connection or an indirect connection through an intermediate medium, and they can refer to the internal communication of two components or the interaction between two components. For those skilled in the art, the specific meaning of the above terms in this application can be understood according to the specific circumstances.
[0035] In this application, unless otherwise expressly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature being directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature being directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0036] The foregoing disclosure provides many different embodiments or examples for implementing different structures of this application. To simplify the disclosure, specific examples of components and arrangements are described above. Of course, these are merely examples and are not intended to limit the scope of this application. Furthermore, reference numerals and / or letters may be repeated in different examples; such repetition is for simplification and clarity and does not in itself indicate a relationship between the various embodiments and / or arrangements discussed. In addition, examples of various specific processes and materials are provided in this application, but those skilled in the art will recognize the application of other processes and / or the use of other materials.
[0037] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with an embodiment or example is included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
Claims
1. A rotary UDP module sorting machine, comprising a support disk and a rotating disk, characterized in that, The support plate has a drive motor at its bottom, and the output end of the drive motor is connected to the rotating plate. The rotating plate has a feeding frame at its top, and the top of the feeding frame is connected to a storage frame. The support plate has a gear ring inside, and one end of the rotating plate has a connecting plate. The top of the connecting plate is rotatably connected to a rotating column, and the outer surface of the rotating column has a first gear that meshes with the gear ring. The feeding frame has a pushing component inside to push the UDP module inside the feeding frame, and the top of the feeding frame has a striking component to strike the storage frame.
2. The rotary UDP module classification machine according to claim 1, characterized in that, The pushing component includes a reciprocating screw rotatably connected inside the feeding frame. The bottom of the reciprocating screw is connected to the top of the rotating column. A sliding plate that is threadedly connected to the reciprocating screw is slidably connected inside the feeding frame. Limiting rods that are slidably connected inside the sliding plate are also provided at both ends inside the feeding frame.
3. A rotary UDP module sorting machine according to claim 2, characterized in that, The bottom of the slide plate is provided with a wedge-shaped block, and a push block is slidably connected to the bottom of the feeding frame. Tension springs are provided between the two ends of the push block and the two ends inside the feeding frame, respectively.
4. A rotary UDP module sorting machine according to claim 2, characterized in that, The striking assembly includes four support plates respectively arranged around the feeding frame, and a rotating rod is rotatably connected between the two support plates on both sides. An eccentric column is provided on the outer surface of each of the two rotating rods.
5. A rotary UDP module classification machine according to claim 4, characterized in that, One end of each of the two rotating rods is provided with a second gear, and the two second gears are respectively meshed with racks. The two racks are respectively slidably connected to both sides of the feeding frame, and the two racks are respectively connected to the two ends of the two slide plates.
6. A rotary UDP module classification machine according to claim 1, characterized in that, The support plate has a first collection port on all four sides and a second collection port on all four sides. The cross-sectional area of the second collection port is larger than that of the first collection port and the second collection port is lower than the first collection port. The bottom of the support plate is equipped with a collection frame corresponding to the four first collection ports and the four second collection ports.
7. A rotary UDP module classification machine according to claim 1, characterized in that, The support plate is equipped with baffles around its top, and the feeding frame is equipped with a limiting plate inside.
Citation Information
Patent Citations
Rotating disc type UDP (User Datagram Protocol) module classifier
CN220233108U