A lead-acid battery automatic code scanning and appearance detection equipment

Abstract

The utility model relates to lead -acid battery detection equipment technical field, and disclose a kind of lead -acid battery automatic code scanning and appearance detection equipment, including rack, conveying device is equipped in rack with outside connection and is used for conveying, and conveying device conveying direction is sequentially equipped with side code scanning unit, top code scanning unit, photographing unit and material removing unit in rack;Rack opposite side is equipped with the feeding port and the discharge port respectively with conveying device adaptation, and the lower part of conveying device is equipped with the blocking unit for blocking the material on conveying device, and conveying device is drum conveying line;Side code scanning unit and top code scanning unit are used to scan the side and top of material and information input system;Photographing unit is used to photograph material and information input system.The utility model in the scanning data and photographing data are uploaded local database through local area network and make permanent preservation, convenient for quality traceability to machine product in later period.

Description

Technical Field

[0001] This utility model relates to the technical field of lead-acid battery testing equipment, specifically an automatic barcode scanning and appearance inspection device for lead-acid batteries. Background Technology

[0002] Lead-acid batteries are rechargeable batteries whose electrodes are mainly made of lead and its oxides, and whose electrolyte is sulfuric acid solution. Each lead-acid battery needs to be scanned for warehousing and undergo visual inspection after production.

[0003] In existing technologies, manual handheld barcode scanning and manual inspection of battery appearance are generally used. Handheld barcode scanning transmits information to a database management system for comparison, but it cannot handle the simultaneous input of multiple codes and the comparison of multiple judgment rules. Manual battery appearance inspection may result in omissions and there is no photographic record. Manual barcode scanning and manual inspection are inconvenient for quality traceability of products. Therefore, there is an urgent need in this field to improve the automatic barcode scanning and appearance inspection equipment for lead-acid batteries to overcome the shortcomings of existing technologies. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides an automatic barcode scanning and appearance inspection device for lead-acid batteries. The device uploads the barcode scanning data and photo data to a local database via a local area network for permanent storage, facilitating quality traceability of products that have passed inspection.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an automatic barcode scanning and appearance inspection device for lead-acid batteries, including a frame, a conveying device connected to the outside and used for conveying, and a side barcode scanning unit, a top barcode scanning unit, a photo taking unit and a rejection unit arranged in sequence according to the conveying direction of the conveying device.

[0006] The frame is provided with a feed inlet and a discharge outlet adapted to the conveying device on opposite sides. The lower part of the conveying device is provided with a blocking unit for blocking the material conveyed on the conveying device. The conveying device is a roller conveyor line.

[0007] The side scanning unit and the top scanning unit are used to scan the sides and top of the material and input the information into the system.

[0008] The photographing unit is used to photograph materials and input the information into the system;

[0009] The rejection unit is used to push out unqualified materials from the conveying device, and a rejection port adapted to the rejection unit is provided on one side of the frame.

[0010] Preferably, the blocking unit includes several fixed frames fixedly installed at the lower part of the conveying device. A first telescopic cylinder with telescopic effect is fixedly installed in the fixed frame. A first fixed plate is fixedly installed at the telescopic end of the first telescopic cylinder. Several blocking posts that penetrate the first fixed plate and can extend to the top of the conveying device are fixedly installed on the first fixed plate.

[0011] Preferably, both the side scanning unit and the top scanning unit include a first fixed base fixedly installed in the frame. A first mounting rod is fixedly installed on one side of the first fixed base. A first adjustable seat capable of being adjusted and fixed in position is sleeved on the side of the first mounting rod. A second mounting rod capable of being adjusted and fixed in position and forming a cross shape with the first mounting rod passes through the first adjustable seat. A second adjustable seat capable of being adjusted and fixed in position is sleeved on the side of the second mounting rod. An industrial scanning dock for scanning is fixedly installed on one side of the second adjustable seat.

[0012] Preferably, the imaging unit includes a second fixed plate fixedly installed at the top of the frame, a connecting column at the lower part of the second fixed plate, a plurality of third mounting rods fixedly installed on the side of the connecting column, a third adjustable seat capable of being adjusted and fixed in position on the side of the third mounting rod, a fourth mounting rod capable of being adjusted and fixed in position passing through the third adjustable seat, a fourth adjustable seat capable of being adjusted and fixed in position on the side of the fourth mounting rod, and an industrial camera for taking pictures fixedly installed on one side of the fourth adjustable seat.

[0013] Preferably, the rejection unit includes a third fixed plate fixedly installed on one side of the conveying device, and a second telescopic cylinder with telescopic effect is fixedly installed on one side of the third fixed plate. The telescopic end of the second telescopic cylinder passes through the third fixed plate and is fixedly installed with a push plate adapted to the rejection port.

[0014] Preferably, two symmetrical limiting posts are fixedly installed on one side of the push plate, the limiting posts penetrate the third fixing plate, and an elastic pad is fixedly installed on the side of the push plate away from the second telescopic cylinder.

[0015] Preferably, one side of the rack is provided with an interactive screen for inputting data into the system, and the other side of the rack is provided with a monitor.

[0016] Preferably, the upper part of the conveying device is provided with a guide limiting plate adapted to the discharge port, and the end of the guide limiting plate away from the frame is arc-shaped.

[0017] Preferably, a plurality of second fixed seats are fixedly installed on the upper part of the conveying device, an adjusting rod passing through the second fixed seat is fixedly installed on one side of the guide limiting plate, a locking bolt with one end tightly abutting the side of the adjusting rod is threadedly connected to the upper part of the second fixed seat, and a plurality of rolling wheels are rotatably connected to the upper part of the guide limiting plate.

[0018] To address the shortcomings of existing technologies, this utility model provides an automatic barcode scanning and appearance inspection device for lead-acid batteries, overcoming the deficiencies of the prior art. The beneficial effects of this utility model are as follows:

[0019] 1. In this utility model, by equipping the frame with a conveying device, a blocking unit, a side scanning unit, a top scanning unit, a photographing unit, and a rejection unit, the scanning and appearance inspection of lead-acid batteries is automated. The scanning data and photographing data are uploaded to a local database via a local area network for permanent storage, which facilitates quality traceability of products that have passed through the machine in the future.

[0020] 2. In this utility model, by setting a first mounting rod, a first adjustable seat, a second mounting rod, a first fixed seat, and a second adjustable seat, the position of the industrial scanning dock can be adjusted and fixed in multiple positions. By setting a second fixed plate, a connecting column, a third mounting rod, a third adjustable seat, a fourth mounting rod, and a fourth adjustable seat, the position of the industrial camera can be adjusted and fixed in multiple positions. It can take pictures of lead-acid batteries of different sizes and scan codes at different positions on lead-acid batteries, further improving the applicability of the lead-acid battery scanning and appearance inspection equipment.

[0021] 3. In this utility model, the lead-acid battery is positioned and transported during the conveying process by setting an arc-shaped guide limiting plate, which ensures the accuracy of scanning and photographing the lead-acid battery. The distance between the two guide limiting plates can be adjusted and fixed, which can position and transport lead-acid batteries of different sizes.

[0022] Other features and advantages of this invention will be set forth in the description which follows, and will be apparent in part from the description, or may be learned by practicing the invention. The objects and other advantages of this invention can be realized and obtained by means of the structures pointed out in the description, claims, and drawings. Attached Figure Description

[0023] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.

[0024] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0025] Figure 2 This is a schematic diagram of the internal structure of the frame in this utility model;

[0026] Figure 3 This is a structural schematic diagram showing the positions of several groups of blocking units in this utility model;

[0027] Figure 4 This is a schematic diagram of the photographing unit in this utility model;

[0028] Figure 5 This is a schematic diagram of the structure of the industrial sweeping dock installation in this utility model;

[0029] Figure 6 This is a schematic diagram of the material rejection unit in this utility model;

[0030] Figure 7 This is a schematic diagram of the blocking unit in this utility model;

[0031] Figure 8 This is a schematic diagram of the guide and limiting plate in this utility model.

[0032] In the diagram: 1. Frame; 2. Conveying device; 3. Feed inlet; 4. Discharge outlet; 5. Blocking unit; 6. Side scanning unit; 7. Top scanning unit; 8. Photo taking unit; 9. Rejection unit; 10. Rejection port; 11. Fixing frame; 12. First telescopic cylinder; 13. First fixing plate; 14. Blocking column; 15. Industrial scanning dock; 16. First fixed seat; 17. First mounting rod; 18. First adjustable seat; 19. Second mounting rod; 20. Second adjustable seat. 21. Adjustable seat; 22. Second fixed plate; 23. Connecting column; 24. Third mounting rod; 25. Third adjustable seat; 26. Fourth adjustable seat; 27. Industrial camera; 28. Third fixed plate; 29. ​​Second telescopic cylinder; 30. Push plate; 31. Limiting column; 32. Elastic pad; 33. Interactive screen; 34. Display; 35. Guide limiting plate; 36. Second fixed seat; 37. Adjusting rod; 38. Locking bolt; 39. Roller. Detailed Implementation

[0033] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0034] Example 1

[0035] Please see Figures 1-8An automatic barcode scanning and appearance inspection device for lead-acid batteries includes a frame 1. The frame 1 houses a conveyor device 2 connected to the outside for transporting materials. Within the frame 1, a side barcode scanning unit 6, a top barcode scanning unit 7, a photographing unit 8, and a rejection unit 9 are arranged sequentially along the conveying direction of the conveyor device 2. The frame 1 has an inlet 3 and an outlet 4 adapted to the conveyor device 2 on opposite sides. A blocking unit 5 is located at the bottom of the conveyor device 2 to block the material being transported. The conveyor device 2 is a roller conveyor line. The side barcode scanning unit 6 and the top barcode scanning unit 7 scan the sides and top of the material and input the information into the system. The photographing unit 8 photographs the material and inputs the information. Input system; the rejection unit 9 is used to push out unqualified materials from the conveyor device 2. The frame 1 has a rejection port 10 adapted to the rejection unit 9 on one side. The blocking unit 5 includes several fixed frames 11 fixedly installed at the lower part of the conveyor device 2. A first telescopic cylinder 12 with telescopic effect is fixedly installed in the fixed frame 11. A first fixed plate 13 is fixedly installed at the telescopic end of the first telescopic cylinder 12. Several blocking posts 14 that penetrate the first fixed plate 13 and can extend to the top of the conveyor device 2 are fixedly installed on the first fixed plate 13. The side scanning unit 6 and the top scanning unit 7 both include a first fixed seat 16 fixedly installed in the frame 1. A first fixed seat 16 is fixedly installed on one side of the first fixed seat 16. Mounting rod 17, with a first adjustable seat 18 sleeved on its side for position adjustment and fixation. A second mounting rod 19, also for position adjustment and fixation and forming a cross shape with the first mounting rod 17, passes through the first adjustable seat 18. A second adjustable seat 20, also for position adjustment and fixation, is sleeved on the side of the second mounting rod 19. An industrial barcode scanner 15 for scanning is fixedly mounted on one side of the second adjustable seat 20. The photographing unit 8 includes a second fixing plate 21 fixedly mounted at the top of the frame 1. A connecting post 22 is provided at the lower part of the second fixing plate 21. Several third mounting rods 23 are fixedly mounted on the side of the connecting post 22. Each third mounting rod 23 has a sleeved seat for position adjustment and fixation. The third adjustable seat 24 has a fourth mounting rod 25 through which the position can be adjusted and fixed. The fourth adjustable seat 26, which can be adjusted and fixed, is sleeved on the side of the fourth mounting rod 25. An industrial camera 27 for taking pictures is fixedly installed on one side of the fourth adjustable seat 26. The rejecting unit 9 includes a third fixed plate 28 fixedly installed on one side of the conveying device 2. A second telescopic cylinder 29 with a telescopic effect is fixedly installed on one side of the third fixed plate 28. The telescopic end of the second telescopic cylinder 29 passes through the third fixed plate 28 and is fixedly installed with a push plate 30 adapted to the rejecting port 10. An interactive screen 33 for inputting the system is provided on one side of the frame 1. A display 34 is provided on one side of the frame 1.

[0036] In this embodiment, the specific implementation is as follows: The frame 1 is located at the later stage of the lead-acid production line, in the middle of the conveyor belt used to transport lead-acid batteries. After production, the lead-acid batteries are intermittently transported through the inlet 3 to the conveyor device 2 within the frame 1. The first telescopic cylinder 12 is activated, causing the telescopic end of the cylinder to move the first fixed plate 13 upwards. The fixed plate 13 then moves the blocking column 14 upwards. The upper part of the blocking column 14 is positioned above the conveyor device 2, blocking the lead-acid batteries being transported on the conveyor device 2. The blocked lead-acid batteries are aligned with the positions of the side scanning unit 6 and the top scanning unit 7. Several industrial scanning docks 15 scan the sides of the lead-acid batteries, and the scanned data is transmitted to the main controller within the interactive screen 33 and permanently saved to a local database via the local area network. Subsequently, the blocking column 14 moves downwards, and the conveyor device 2 transports the lead-acid batteries again. When the lead-acid batteries reach the rejection unit 9, the blocking column 14 rises again, and the conveyor device 2 stops again. The conveyor stops, and several industrial cameras 27 are activated to take pictures of the lead-acid batteries. The main controller in the interactive screen 33 analyzes the pictures to ensure that the appearance of the lead-acid batteries is qualified. When the appearance of the lead-acid batteries is unqualified, the blocking column 14 moves down and the conveyor 2 continues to convey the lead-acid batteries. When the lead-acid batteries are conveyed to the position of the push plate 30, the main controller activates the second telescopic cylinder 29. The telescopic end of the second telescopic cylinder 29 drives the push plate 30 to move, pushing the lead-acid batteries to the rejection port 10 position. An alarm is displayed on the display 34 to remind the staff to handle the unqualified lead-acid batteries. The side and top of the lead-acid batteries are scanned by the side scanning unit 6 and the top scanning unit 7. The scanned data is uploaded to the local database through the local area network for permanent storage, which facilitates quality traceability of products that have passed the machine. The appearance of the lead-acid batteries can be inspected by the photo unit 8, and products with unqualified appearance can be rejected by the rejection unit 9, thereby improving the product quality of lead-acid batteries.

[0037] When scanning or photographing lead-acid batteries of different sizes or at different locations is required, the position of the industrial scanning dock 15 can be adjusted by sliding the first adjustable seat 18 on the side of the first mounting rod 17, moving the second mounting rod 19 on the first adjustable seat 18, and sliding the second adjustable seat 20 on the second mounting rod 19, in conjunction with the fastening bolts in the prior art. The position of the industrial scanning dock 15 can be adjusted by sliding the third adjustable seat 24 on the side of the third mounting rod 23, sliding the fourth mounting rod 25 on the third adjustable seat 24, and sliding the fourth adjustable seat 26 on the side of the fourth mounting rod 25, in conjunction with the fasteners in the prior art. This enables scanning and photographing of lead-acid batteries of different sizes or at different locations, improving the applicability of the scanning and appearance inspection equipment. It is worth noting that the aforementioned industrial scanning dock 15 is an industrial-grade fixed barcode reader, and the industrial camera 27 is an intelligent traceability code acquisition all-in-one machine, realizing automatic barcode scanning and appearance inspection of lead-acid batteries.

[0038] Example 2

[0039] Please see Figure 1 and Figure 8 This embodiment includes the above embodiment, and further includes: two symmetrical limiting posts 31 are fixedly installed on one side of the push plate 30, the limiting posts 31 penetrate the third fixed plate 28, an elastic pad 32 is fixedly installed on the side of the push plate 30 away from the second telescopic cylinder 29, a guide limiting plate 35 adapted to the discharge port 4 is provided on the upper part of the conveying device 2, the end of the guide limiting plate 35 away from the frame 1 is arc-shaped, a number of second fixed seats 36 are fixedly installed on the upper part of the conveying device 2, an adjusting rod 37 penetrating the second fixed seat 36 is fixedly installed on one side of the guide limiting plate 35, a locking bolt 38 with one end tightly abutting the side of the adjusting rod 37 is threadedly connected to the upper part of the second fixed seat 36, and a number of rolling wheels 39 are rotatably connected to the upper part of the guide limiting plate 35.

[0040] The specific implementation method in this embodiment is as follows: the lead-acid battery is limited and transported during the conveying process by the guide limiting plate 35 with an arc shape, which ensures the accuracy of scanning and photographing the lead-acid battery. When it is necessary to scan and inspect the appearance of lead-acid batteries of different sizes, the position of the adjusting rod 37 inserted into the second fixed seat 36 can be adjusted by loosening several locking bolts 38, which can position and transport lead-acid batteries of different sizes, thereby improving the applicability of the lead-acid battery scanning and appearance inspection equipment. In addition, several rolling wheels 39 are set to facilitate the guidance of lead-acid batteries during the conveying process. The limiting post 31 is used to limit the push plate 30, and the elastic pad 32 plays a buffering role.

[0041] All of the electrical products mentioned above can be purchased from the market. They are mature technologies and have been fully disclosed, so they will not be repeated in the instruction manual. All of the electrical products mentioned above are equipped with power cords, and they are electrically connected to the external main controller and 220V phase voltage (or 380V line voltage) through the power cords. The main controller can be a conventional known device such as a computer that plays a control role.

[0042] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An automatic barcode scanning and appearance inspection device for lead-acid batteries, comprising a frame (1), characterized in that, The frame (1) is provided with a conveying device (2) that is connected to the outside and used for conveying. The frame (1) is provided with a side scanning unit (6), a top scanning unit (7), a photo taking unit (8), and a material rejection unit (9) in sequence according to the conveying direction of the conveying device (2). The frame (1) is provided with a feed inlet (3) and a discharge outlet (4) on opposite sides, which are adapted to the conveying device (2). The lower part of the conveying device (2) is provided with a blocking unit (5) for blocking the material conveyed on the conveying device (2). The conveying device (2) is a roller conveyor line. The side scanning unit (6) and the top scanning unit (7) are used to scan the sides and top of the material and input the information into the system. The photographing unit (8) is used to photograph materials and input the information into the system; The material rejection unit (9) is used to push out unqualified materials from the conveying device (2), and the frame (1) is provided with a material rejection port (10) adapted to the material rejection unit (9) on one side.

2. The automatic barcode scanning and appearance inspection equipment for lead-acid batteries according to claim 1, characterized in that, The blocking unit (5) includes several fixed frames (11) fixedly installed at the lower part of the conveying device (2). A first telescopic cylinder (12) with telescopic effect is fixedly installed in the fixed frame (11). A first fixed plate (13) is fixedly installed at the telescopic end of the first telescopic cylinder (12). Several blocking posts (14) that penetrate the first fixed plate (13) and can extend to the top of the conveying device (2) are fixedly installed on the first fixed plate (13).

3. The automatic barcode scanning and appearance inspection equipment for lead-acid batteries according to claim 1, characterized in that, Both the side scanning unit (6) and the top scanning unit (7) include a first fixed seat (16) fixedly installed in the frame (1). A first mounting rod (17) is fixedly installed on one side of the first fixed seat (16). A first adjustable seat (18) that can be adjusted and fixed is sleeved on the side of the first mounting rod (17). A second mounting rod (19) that can be adjusted and fixed and is cross-shaped with the first mounting rod (17) passes through the first adjustable seat (18). A second adjustable seat (20) that can be adjusted and fixed is sleeved on the side of the second mounting rod (19). An industrial scanning dock (15) for scanning is fixedly installed on one side of the second adjustable seat (20).

4. The automatic barcode scanning and appearance inspection equipment for lead-acid batteries according to claim 1, characterized in that, The photographing unit (8) includes a second fixing plate (21) fixedly installed at the top of the frame (1). The second fixing plate (21) has a connecting column (22) at its lower part. Several third mounting rods (23) are fixedly installed on the side of the connecting column (22). A third adjustable seat (24) that can be adjusted and fixed is sleeved on the side of the third mounting rod (23). A fourth mounting rod (25) that can be adjusted and fixed is passed through the third adjustable seat (24). A fourth adjustable seat (26) that can be adjusted and fixed is sleeved on the side of the fourth mounting rod (25). An industrial camera (27) for taking pictures is fixedly installed on one side of the fourth adjustable seat (26).

5. The automatic barcode scanning and appearance inspection equipment for lead-acid batteries according to claim 1, characterized in that, The material rejection unit (9) includes a third fixing plate (28) fixedly installed on one side of the conveying device (2). A second telescopic cylinder (29) with telescopic effect is fixedly installed on one side of the third fixing plate (28). The telescopic end of the second telescopic cylinder (29) passes through the third fixing plate (28) and is fixedly installed with a push plate (30) adapted to the material rejection port (10).

6. The automatic barcode scanning and appearance inspection equipment for lead-acid batteries according to claim 5, characterized in that, Two symmetrical limiting posts (31) are fixedly installed on one side of the push plate (30). The limiting posts (31) penetrate the third fixing plate (28). An elastic pad (32) is fixedly installed on the side of the push plate (30) away from the second telescopic cylinder (29).

7. The automatic barcode scanning and appearance inspection equipment for lead-acid batteries according to claim 1, characterized in that, The rack (1) is provided with an interactive screen (33) for inputting data on one side, and a monitor (34) is provided on the other side of the rack (1).

8. The automatic barcode scanning and appearance inspection equipment for lead-acid batteries according to claim 1, characterized in that, The upper part of the conveying device (2) is provided with a guide limiting plate (35) adapted to the discharge port (4), and the end of the guide limiting plate (35) away from the frame (1) is arc-shaped.

9. The automatic barcode scanning and appearance inspection device for lead-acid batteries according to claim 8, characterized in that, The conveying device (2) is fixedly installed with several second fixed seats (36) on its upper part. An adjusting rod (37) that passes through the second fixed seat (36) is fixedly installed on one side of the guide limiting plate (35). A locking bolt (38) with one end tightly abutting the side of the adjusting rod (37) is threadedly connected to the upper part of the second fixed seat (36). Several rolling wheels (39) are rotatably connected to the upper part of the guide limiting plate (35).

Images