Metal smelting and calendering product processing and impurity removal device
Patent Information
- Application Number
- CN202522125278.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-09
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-10-09
AI Technical Summary
[0004]本实用新型要解决的技术问题是:金属压延板材一般是静置在处理池中的,并没有与清洁液体发生充分的反应,导致除杂效果不够好,难以进行杂质的充分清除,影响了板材的后续使用
本实用新型的在对金属冶炼后的压延板材进行表面的杂质清除时,可以更加的充分高效,保证了清洁液的充分利用,提高了清洁效果,也便于压延板材的后续使用或进一步加工。
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Figure CN224912994U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of processing and impurity removal devices, and in particular to processing and impurity removal devices for rolled metal products. Background Technology
[0002] Metal smelting and rolling products are various products formed during the smelting and subsequent rolling processes of metal materials. During their production, appropriate equipment is required to remove rust or impurities from their surfaces.
[0003] In the traditional process of removing impurities from rolled metal sheets, they are immersed in a treatment tank to allow the sheets to react with the cleaning or rust remover in the tank, thereby removing impurities from their surface. However, in actual use, it has been found that rolled metal sheets are generally left to stand in the treatment tank and do not react sufficiently with the cleaning liquid, resulting in poor impurity removal and difficulty in fully removing impurities, which affects the subsequent use of the sheets. Summary of the Invention
[0004] The technical problem this invention aims to solve is that metal rolled sheets are generally placed in a treatment tank and do not react sufficiently with the cleaning liquid, resulting in poor impurity removal and difficulty in fully removing impurities, which affects the subsequent use of the sheets.
[0005] The technical solution adopted by this utility model to solve its technical problem is: a processing and impurity removal device for metal smelting rolled products, including a mounting frame, two guide wheels are respectively installed on both sides of the surface of the mounting frame, and a cleaning device is provided on the surface of the mounting frame, wherein the cleaning device removes impurities from the surface of the rolled sheet.
[0006] The effect achieved by the above components is as follows: when removing surface impurities from rolled sheets after metal smelting, the equipment mounting frame is first placed on the ground, then the cleaning device is started, and the sheet slides in and out with the help of guide wheels on both sides of the mounting frame, so that the surface impurities are treated by the cleaning device during the process of the sheet moving in and out.
[0007] Preferably, the cleaning device includes a water pump, which is installed on one side of the mounting frame. The output end of the water pump is connected to a delivery pipe, and the other end of the delivery pipe is connected to a spray pipe. Several evenly distributed nozzles are fixedly connected to the surface of the spray pipe. A water tank is connected to the input end of the water pump. A brush roller is rotatably mounted through the surface of the mounting frame. A servo motor is mounted on the surface of the mounting frame. The output end of the servo motor is connected and fixed to one end of the brush roller via a coupling.
[0008] The effect achieved by the above-mentioned components is that when removing impurities from the surface of rolled sheets after metal smelting, it can be more thorough and efficient, ensuring full utilization of the cleaning fluid, improving the cleaning effect, and facilitating the subsequent use or further processing of the rolled sheets.
[0009] Preferably, the cleaning device further includes protective plates installed on both sides of the nozzle, wherein the protective plates prevent abnormal splashing of the cleaning fluid.
[0010] The effect achieved by the above components is that, by setting up the protective plate, the cleaning liquid sprayed through the nozzle can land more stably on the surface of the brush roller and the board, making it less likely to splash out of the equipment due to collision, thus making fuller use of the liquid.
[0011] Preferably, the surface of the mounting bracket is provided with reinforcing components, wherein the reinforcing devices improve the cleaning effect of the cleaning device on the board. The effect achieved by the above components is that the practicality of the cleaning device is further improved by strengthening the component settings.
[0012] Preferably, the reinforcing device includes two reinforcing rollers, wherein the mounting blocks at both ends of the reinforcing roller assembly are connected and fixed to the surface of the mounting frame, and gears are respectively mounted on the arc surfaces of the reinforcing rollers and the brush rollers, and the two gears mesh with each other.
[0013] The effect achieved by the above components is as follows: when the brush roller rotates under the drive of the servo motor, the reinforcing rollers on both sides of the mounting block of the mounting frame are connected to the brush roller through gear meshing, so the reinforcing rollers will rotate synchronously, thereby further processing the surface of the board on both sides of the reinforcing roller, so that the impurities on the surface of the board are more fully removed.
[0014] Preferably, the mounting bracket is provided with limiting devices on both sides of its surface. The limiting devices include two limiting rods, and the two ends of the two limiting rods are respectively rotatably provided with rotating shafts. The rotating shafts are connected and fixed to the surface of the mounting bracket. Mounting plates are respectively installed on both sides of the surface of the mounting bracket. A screw is threaded through the surface of the mounting plate. A pressure plate is threaded on the arc surface of the screw. The pressure plate is slidably disposed with the surface of the mounting bracket.
[0015] The aforementioned components achieve the following effect: when the calendered sheet moves in and out of the mounting frame, it can ensure stable movement, preventing shaking or warping, and facilitating cleaning.
[0016] Preferably, the limiting device further includes a rotating tube sleeved on the arc surface of the limiting rod, wherein the rotating tube enhances the effectiveness of the limiting rod.
[0017] The effect achieved by the above components is that, by setting up the rotating tube, when the limiting rod is on the surface of the plate, the rotation of the rotating tube can assist the limiting movement of the plate, and it is not easy to cause surface damage due to fixed friction.
[0018] Preferably, the two ends of the pressure plate are arc-shaped, and the special cross-section of the pressure plate improves its performance.
[0019] The effect achieved by the above components is that, because the surfaces on both sides of the pressure plate are arc-shaped, the contact and compression of the limit rods on both sides can be smoother, and it is less likely to get stuck due to excessive mutual compression.
[0020] The beneficial effects of this utility model are: This invention allows for more thorough and efficient removal of impurities from the surface of rolled sheets after metal smelting. It ensures full utilization of the cleaning solution, improves the cleaning effect, and facilitates the subsequent use or further processing of the rolled sheets. Attached Figure Description
[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0022] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the cleaning device of this utility model; Figure 3 This is a structural schematic diagram of the reinforcing component of this utility model; Figure 4 This is a schematic diagram of the limiting device of this utility model.
[0023] Legend: 1. Mounting frame; 2. Guide wheel; 3. Cleaning device; 31. Water pump; 32. Delivery pipe; 33. Spray pipe; 34. Nozzle; 35. Water tank; 36. Servo motor; 37. Brush roller; 38. Protective plate; 4. Reinforcing component; 41. Mounting block; 42. Reinforcing roller; 43. Gear; 5. Limiting device; 51. Limiting rod; 52. Rotating shaft; 53. Mounting plate; 54. Screw; 55. Pressure plate; 56. Rotating pipe. Detailed Implementation
[0024] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, illustrating only the basic structure of the present invention, and therefore only show the components relevant to the present invention.
[0025] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" or "linked" should be interpreted broadly. For example, it can refer to a fixed connection, a detachable connection, or an integral connection; it can refer to a mechanical connection or an electrical connection; it can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0026] Figure 1 and Figure 2 The processing and impurity removal device for rolled metal products shown includes a mounting frame 1, characterized in that: two guide wheels 2 are respectively installed on both sides of the surface of the mounting frame 1, a cleaning device 3 is provided on the surface of the mounting frame 1, wherein the cleaning device 3 removes impurities from the surface of the rolled sheet, and a limit device 5 is provided on both sides of the surface of the mounting frame 1.
[0027] Figure 1 , Figure 2 and Figure 3 The cleaning device 3 shown includes a water pump 31, which is mounted on one side of the mounting frame 1. A delivery pipe 32 is installed at the output end of the water pump 31, and the other end of the delivery pipe 32 is connected to a spray pipe 33. Several evenly distributed nozzles 34 are fixedly connected to the surface of the spray pipe 33. A water tank 35 is connected to the input end of the water pump 31. A brush roller 37 is rotatably mounted through the surface of the mounting frame 1. A servo motor 36 is mounted on the surface of the mounting frame 1, and the output end of the servo motor 36 is connected and fixed to one end of the brush roller 37 via a coupling. When removing impurities from the surface of rolled metal sheets after smelting, the mounting frame 1 is first placed on the ground. Then, the servo motor 36 on one side of the mounting frame 1 is started. The operation of the servo motor 36 drives the brush roller 37 to rotate, and simultaneously, the water pump 31 on one side of the mounting frame 1 is started. The cleaning agent, prepared in the water tank 35, is piped into the water pump 31, then pumped into the spray pipe 33 through the delivery pipe 32 on one side of the water pump 31. Finally, it is sprayed through several nozzles 34 on the surface of the spray pipe 33. The plate slides in and out using the guide wheels 2 on both sides of the mounting frame 1. During the process of the plate moving in and out, it comes into contact with the brush roller 37. The cleaning liquid sprayed from the nozzles 34 adheres to the surface of the brush roller 37 and the plate. Through the dual action of the cleaning liquid and the rotational friction of the brush roller 37, the surface impurities are removed. The above operation is repeated to treat the other side of the plate. This method can be used to remove surface impurities from rolled plates after metal smelting more thoroughly and efficiently, ensuring full utilization of the cleaning liquid, improving the cleaning effect, and facilitating the subsequent use or further processing of the rolled plates.
[0028] Figure 1 , Figure 2 and Figure 3 The cleaning device 3 shown also includes protective plates 38 installed on both sides of the spray pipe 33. The protective plates 38 prevent abnormal splashing of the cleaning liquid. By setting the protective plates 38, the cleaning liquid sprayed through the nozzle 34 of the spray pipe 33 can land more stably on the surface of the brush roller 37 and the board, making it less likely to splash out of the equipment due to collision, thus making fuller use of the liquid. The feature is that the surface of the mounting frame 1 is provided with a reinforcing component 4, which improves the cleaning effect of the cleaning device 3 on the board. By setting the reinforcing component 4, the practicality of the cleaning device 3 is further improved.
[0029] Figure 1 , Figure 2 and Figure 3 The reinforcement device shown includes two reinforcement rollers 42, wherein the reinforcement rollers 42 are connected and fixed to the surface of the mounting frame 1 via the mounting blocks 41 at both ends of the assembly. Gears 43 are respectively mounted on the arc surfaces of the reinforcement rollers 42 and the brush roller 37. The two gears 43 mesh with each other. When the brush roller 37 rotates under the drive of the servo motor 36, the reinforcement rollers 42 on the mounting blocks 41 on both sides of the mounting frame 1 and the brush roller 37 are connected by meshing gears 43, so the reinforcement rollers 42 will rotate synchronously. Thus, the surface of the board on both sides of the reinforcement rollers 42 is further processed, thereby removing impurities from the surface of the board more thoroughly.
[0030] Figure 1 , Figure 2 and Figure 4 The limiting device 5 shown includes two limiting rods 51, with rotating shafts 52 rotatably mounted at both ends of the two limiting rods 51. The rotating shafts 52 are fixedly connected to the surface of the mounting frame 1. Mounting plates 53 are mounted on both sides of the surface of the mounting frame 1. A screw 54 is threaded through the surface of the mounting plate 53, and a pressure plate 55 is threaded onto the arc surface of the screw 54. The pressure plate 55 is slidably mounted on the surface of the mounting frame 1. When the plate is placed on the guide wheel 2 and moved to the cleaning device 3 of the mounting frame 1 for surface cleaning, First, rotate the screws 54 on the surfaces of the mounting plates 53 on both sides. Because the pressure plate 55 on the screw 54 slides and is limited by the surface of the mounting frame 1, the pressure plate 55 will move downward steadily until it contacts the limit rods 51 on both sides, causing the limit rods 51 to rotate around the axis 52 until the arc surface of the limit rod 51 is exactly above the pressure plate 55. At this time, when the rolled sheet moves in and out of the mounting frame 1, it can ensure stable movement and is not prone to shaking or tilting, which makes it easy for the cleaning device 3 to handle it.
[0031] Figure 1 , Figure 2 and Figure 4The limiting device 5 shown also includes a rotating tube 56 sleeved on the arc surface of the limiting rod 51. The rotating tube 56 enhances the performance of the limiting rod 51. By setting the rotating tube 56, when the limiting rod 51 is on the surface of the plate, the rotation of the rotating tube 56 can assist the limiting movement of the plate, making it less likely to cause surface damage due to fixed friction. The feature is that the two ends of the pressure plate 55 are arc-shaped. The special cross-section of the pressure plate 55 improves its performance. Because the two sides of the pressure plate 55 are arc-shaped, the contact and pressing of the limiting rods 51 on both sides can be smoother, and it is less likely to get stuck due to excessive mutual pressing.
[0032] Working principle: When removing impurities from the surface of rolled metal sheets after smelting, the mounting frame 1 of the equipment is first placed on the ground. Then, the servo motor 36 on one side of the mounting frame 1 is started. The operation of the servo motor 36 drives the brush roller 37 to rotate. At the same time, the water pump 31 on one side of the mounting frame 1 is started. The water pump 31 delivers the cleaning agent prepared in the water tank 35 through the pipeline into the water pump 31, and then through the delivery pipe 32 on one side of the water pump 31 into the spray pipe 33. Finally, it is sprayed through several nozzles 34 on the surface of the spray pipe 33, and then the sheet metal is lifted by the mounting frame 1. The guide roller 2 on the side slides in and out, so that it comes into contact with the brush roller 37 during the process of the plate moving in and out. The cleaning liquid sprayed from the nozzle 34 adheres to the surface of the brush roller 37 and the plate. Thus, the surface impurities are removed by the dual action of the cleaning liquid and the rotational friction of the brush roller 37. Then the above operation is repeated to treat the other side of the plate. At this time, when removing surface impurities from the rolled plate after metal smelting, it can be more thorough and efficient, ensuring the full utilization of the cleaning liquid, improving the cleaning effect, and facilitating the subsequent use or further processing of the rolled plate.
[0033] When the plate is placed on the guide wheel 2 and moved to the cleaning device 3 of the mounting frame 1 for surface cleaning, the screws 54 on the surface of the mounting plates 53 on both sides are rotated first. Because the pressure plate 55 on the screw 54 slides and is limited by the surface of the mounting frame 1, the pressure plate 55 will move downward steadily until it contacts the limit rods 51 on both sides, so that the limit rods 51 rotate around the pivot 52 until the arc surface of the limit rod 51 is exactly above the pressure plate 55. At this time, when the rolled plate moves in and out of the mounting frame 1, it can ensure stable movement and is not prone to shaking or tilting, which makes it easier for the cleaning device 3 to process it.
[0034] Based on the above-described preferred embodiments of this utility model, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the technical concept of this utility model. The technical scope of this utility model is not limited to the contents of the specification, but must be determined according to the scope of the claims.
Claims
1. A processing and impurity removal device for rolled metal products, comprising a mounting frame (1), characterized in that: Two guide wheels (2) are respectively installed on both sides of the surface of the mounting frame (1), and a cleaning device (3) is provided on the surface of the mounting frame (1), wherein the cleaning device (3) removes impurities from the surface of the rolled sheet.
2. The processing and impurity removal apparatus for metal smelting and rolling products according to claim 1, characterized in that: The cleaning device (3) includes a water pump (31), wherein the water pump (31) is installed on one side of the mounting frame (1), the output end of the water pump (31) is equipped with a delivery pipe (32), the other end of the delivery pipe (32) is connected to a spray pipe (33), wherein a number of evenly distributed nozzles (34) are fixedly connected to the surface of the spray pipe (33), the input end of the water pump (31) is connected to a water tank (35), a brush roller (37) is rotatably arranged through the surface of the mounting frame (1), and a servo motor (36) is arranged on the surface of the mounting frame (1), the output end of the servo motor (36) is connected and fixed to one end of the brush roller (37) by means of a coupling.
3. The processing and impurity removal apparatus for metal smelting and rolling products according to claim 2, characterized in that: The cleaning device (3) also includes protective plates (38) installed on both sides of the nozzle (33), wherein the protective plates (38) prevent abnormal splashing of the cleaning fluid.
4. The processing and impurity removal apparatus for metal smelting and rolling products according to claim 2, characterized in that: The surface of the mounting bracket (1) is provided with a reinforcing component (4), wherein the reinforcing device improves the cleaning effect of the cleaning device (3) on the board.
5. The processing and impurity removal apparatus for metal smelting and rolling products according to claim 4, characterized in that: The strengthening device includes two strengthening rollers (42), wherein the strengthening rollers (42) are connected and fixed to the mounting blocks (41) at both ends of the assembly and the surface of the mounting frame (1), and gears (43) are respectively installed on the arc surfaces of the strengthening rollers (42) and the brush rollers (37), and the two gears (43) mesh with each other.
6. The processing and impurity removal apparatus for metal smelting and rolling products according to claim 1, characterized in that: Limiting devices (5) are provided on both sides of the surface of the mounting bracket (1). The limiting devices (5) include two limiting rods (51). The two ends of the two limiting rods (51) are respectively provided with rotating shafts (52). The rotating shafts (52) are connected and fixed to the surface of the mounting bracket (1). Mounting plates (53) are respectively installed on both sides of the surface of the mounting bracket (1). A screw (54) is threaded through the surface of the mounting plate (53). A pressure plate (55) is threaded on the arc surface of the screw (54). The pressure plate (55) is slidably disposed with the surface of the mounting bracket (1).
7. The processing and impurity removal apparatus for metal smelting and rolling products according to claim 6, characterized in that: The limiting device (5) also includes a rotating tube (56) sleeved on the arc surface of the limiting rod (51), wherein the rotating tube (56) enhances the effect of the limiting rod (51).
8. The processing and impurity removal apparatus for metal smelting and rolling products according to claim 6, characterized in that: The two ends of the pressure plate (55) are arc-shaped, and the special cross-section of the pressure plate (55) improves its performance.