A raw material cleaning device for juice production

CN224913006UActive Publication Date: 2026-10-30HENAN TIANZHONG BAISHILE BEVERAGE CO LTD
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Patent Information

Application Number
CN202522587381.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-05
Publication Date
2026-10-30
Estimated Expiration
2035-12-05

AI Technical Summary

Technical Problem

[0005]本实用新型的目的在于提供一种果汁生产用原料清洗设备,本实用新型可实现原料高效均匀清洗与快速脱水一体化,从而解决了现有设备清洁不彻底、清洗后脱水繁琐的问题

Benefits of technology

本实用新型提供的一种果汁生产用原料清洗设备,

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a raw material cleaning equipment for juice production relates to raw material cleaning equipment technical field for juice production, including fixed round seat and stirring cleaning subassembly, the middle part fixed connection of fixed round seat top end has stirring cleaning subassembly, the stirring cleaning subassembly includes the protection bucket of fixed connection in the middle part of fixed round seat top end, the inner bottom wall fixed connection of protection bucket has the bearing, the top fixed connection of bearing has the cleaning bucket, the inner wall of cleaning bucket is connected in protection bucket with sliding, the utility model discloses the setting of stirring cleaning subassembly, when personnel operating device uses, servo motor rotates through transmission link, rotation gear drive gear ring and cleaning bucket, and the fixed arc plate in cleaning bucket and cleaning brush hair rotate with the barrel body, and the stubborn impurity is thoroughly removed to all -round rubbing brush wash of raw material, and the water flow flush realizes stubborn impurity thorough removal simultaneously, and bearing guarantees that cleaning bucket rotates smoothly, and the cleaning uniformity and efficiency are improved.
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Description

Technical Field

[0001] This utility model relates to the technical field of raw material cleaning equipment for fruit juice production, specifically a raw material cleaning equipment for fruit juice production. Background Technology

[0002] In the juice production and processing, raw material cleaning is a crucial preliminary step to ensure product hygiene, safety, and quality. It's essential to effectively remove impurities such as mud, pesticide residues, and microorganisms from the fruit surface to avoid affecting subsequent juicing and sterilization processes. For example, residual soil particles and unwashed pesticide components on the raw material surface can mix into the juice during juicing, causing turbidity, sedimentation, and excessive pesticide residues. This not only affects the product's taste and appearance but may also pose potential health hazards to consumers, leading to product quality inspection failures and inability to be sold. With the increasing demand for large-scale production in the juice industry, cleaning efficiency, cleanliness, and ease of dehydration after cleaning have become core directions for equipment optimization.

[0003] When using existing raw material cleaning equipment for juice production, (1) It relies on a single water flow for rinsing, and the cleaning method is simple. It is difficult to completely remove stubborn impurities on the surface of the raw materials, and the cleaning uniformity is poor. For example, when rinsing with water, stubborn impurities such as mud and fruit wax attached to the wrinkles and depressions of the fruit skin cannot be fully removed. These residual impurities will enter the juicing process with the raw materials, resulting in visible particles in the juice. An additional filtration process is required to remove impurities, which increases production costs and reduces production efficiency. If the impurities are not completely filtered, it will also affect the shelf life of the juice, accelerate the deterioration of the juice, and cause problems such as off-flavors and separation. (2) After washing, the raw materials carry a lot of water and need to be transferred to dehydration equipment for processing. The process is complicated and affects production efficiency. For example, after washing, the surface of the fruit is covered with a lot of free water. If it is directly put into the juicing process, the concentration of the juice will be diluted, resulting in a weaker flavor. An additional concentration process is needed to adjust the concentration and extend the production cycle.

[0004] To address the above problems, this utility model provides a raw material cleaning device for fruit juice production. Utility Model Content

[0005] The purpose of this invention is to provide a raw material cleaning device for fruit juice production. This invention can achieve efficient and uniform cleaning and rapid dehydration of raw materials in one integrated process, thereby solving the problems of incomplete cleaning and cumbersome dehydration after cleaning in existing equipment.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a raw material cleaning device for juice production, comprising a fixed circular seat and a stirring and cleaning assembly, wherein the stirring and cleaning assembly is fixedly connected to the middle of the top of the fixed circular seat, and the stirring and cleaning assembly includes a protective tank fixedly connected to the middle of the top of the fixed circular seat. A bearing is fixedly connected to the inner bottom wall of the protective barrel, and a cleaning barrel is fixedly connected to the top of the bearing. The cleaning barrel is slidably connected to the inner wall of the protective barrel. Several fixed arc plates are fixedly fixed to the inner wall of the cleaning barrel, and cleaning bristles are fixedly connected to the surface of the fixed arc plates.

[0007] Furthermore, a gear ring is fixedly connected to the top of the surface of the cleaning bucket, and a fixing block is fixedly connected to the top of the surface of the protective bucket, thereby providing an installation foundation for power transmission and ensuring the stability of the transmission structure.

[0008] Furthermore, a motor box is fixedly connected inside the fixing block, and a servo motor is fixedly connected inside the motor box, which achieves the function of protecting the servo motor from water vapor and impurities and providing stable power output.

[0009] Furthermore, a transmission rod is fixedly connected to the output end of the servo motor, and a rotating gear is fixedly connected to the top end of the transmission rod, thereby transmitting the power of the servo motor to the gear ring and driving the cleaning tub to rotate.

[0010] Furthermore, a rapid dehydration assembly is fixedly connected to the edges on both sides of the top of the fixed circular base. The rapid dehydration assembly includes a fixed frame fixedly connected to both sides of the top of the fixed circular base. A protective column is fixedly connected to the middle of the top of the fixed frame, which achieves the function of providing stable support for the dehydration structure and protecting the internal hydraulic components.

[0011] Furthermore, a hydraulic rod body is fixedly connected inside the protective column, and a connecting frame is fixedly connected to the bottom end of the hydraulic rod body, which achieves the function of driving the dehydration component to move up and down to adapt to the dehydration requirements of the raw materials in the washing tank.

[0012] Furthermore, a filter screen is fixedly connected to the bottom of the connecting frame, and a circular dehydration box is fixedly connected to the surface of the filter screen, which achieves the effect of quickly filtering the surface moisture of the raw materials and realizing immediate dehydration after washing.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model provides a raw material cleaning device for fruit juice production. (1) By setting up the stirring and cleaning components, when the personnel operate the device, the servo motor drives the gear ring and the cleaning tank to rotate through the transmission rod and rotating gear. The fixed arc plate and cleaning bristles inside the cleaning tank rotate with the tank body to perform all-round friction and brushing of the raw materials. Combined with water rinsing, stubborn impurities are thoroughly removed. At the same time, the bearing ensures that the cleaning tank rotates smoothly, improving the uniformity and efficiency of cleaning.

[0014] (2) By setting up the rapid dehydration component, when the personnel operate the device, after cleaning, the hydraulic rod body drives the connecting frame to move the circular dehydration box down, cover the raw material and press it, and the water is quickly filtered out through the filter screen. Dehydration can be completed without transferring the raw material, which simplifies the production process and improves the overall production efficiency. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the device of this utility model; Figure 2 This is a schematic diagram of the stirring and cleaning component structure of this utility model; Figure 3 This is an enlarged structural diagram of point A in this utility model; Figure 4 This is a schematic diagram of the rapid dehydration component of this utility model; Figure 5 This is a front view schematic diagram of the present utility model.

[0016] In the diagram: 1. Fixed circular base; 2. Stirring and cleaning assembly; 201. Protective tank; 202. Bearing; 203. Cleaning tank; 204. Fixed arc plate; 205. Cleaning brush bristles; 206. Gear ring; 207. Fixing block; 208. Motor box; 209. Servo motor; 210. Transmission rod; 211. Rotating gear; 3. Rapid dehydration assembly; 301. Fixing frame; 302. Protective column; 303. Hydraulic rod body; 304. Connecting frame; 305. Filter screen; 306. Circular dehydration box. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] To solve the problem of how to effectively position and adjust the technology, such as Figure 1-5 As shown, the following preferred technical solutions are provided: A raw material cleaning device for juice production includes a fixed circular base 1 and a stirring and cleaning assembly 2. The stirring and cleaning assembly 2 is fixedly connected to the middle of the top of the fixed circular base 1. When the device is operated by personnel, the servo motor 209 drives the gear ring 206 and the cleaning tank 203 to rotate through the transmission rod 210 and the rotating gear 211. The fixed arc plate 204 and the cleaning bristles 205 inside the cleaning tank 203 rotate with the tank body to perform all-round friction and brushing of the raw materials. Combined with water rinsing, stubborn impurities are thoroughly removed. At the same time, the bearing 202 ensures that the cleaning tank 203 rotates smoothly, improving the uniformity and efficiency of cleaning. The stirring and cleaning assembly 2 includes a protective tank 201 fixedly connected to the middle of the top of the fixed circular base 1. A bearing 202 is fixedly connected to the inner bottom wall of the protective bucket 201, and a cleaning bucket 203 is fixedly connected to the top of the bearing 202. The cleaning bucket 203 is slidably connected to the inner wall of the protective bucket 201. Several fixed arc plates 204 are fixedly fixed in a ring on the inner wall of the cleaning bucket 203, and cleaning bristles 205 are fixedly connected to the surface of the fixed arc plates 204.

[0019] Specifically, when operating the device, the operator can first put the raw material to be cleaned into the cleaning tank 203 and inject an appropriate amount of clean water. After starting the power unit, the cleaning tank 203 rotates, driving the cleaning bristles 205 to rub the surface of the raw material to achieve deep cleaning.

[0020] Furthermore, such as Figure 3 As shown, the following preferred technical solutions are provided: A gear ring 206 is fixedly connected to the top of the surface of the cleaning tub 203, and a fixing block 207 is fixedly connected to the top of the surface of the protective tub 201. The purpose of this design is to install the power transmission component through the fixing block 207, and the gear ring 206 provides the force point for the rotational driving force of the cleaning tub 203, ensuring precise transmission.

[0021] Furthermore, such as Figure 3 As shown, the following preferred technical solutions are provided: The motor box 208 is fixedly connected inside the fixed block 207, and the servo motor 209 is fixedly connected inside the motor box 208. The purpose of this design is to isolate moisture and impurities through the motor box 208, protect the servo motor 209 to operate stably, and provide a continuous and reliable power source for the equipment.

[0022] Furthermore, such as Figure 3 As shown, the following preferred technical solutions are provided: The output end of the servo motor 209 is fixedly connected to the transmission rod 210, and the top end of the transmission rod 210 is fixedly connected to the rotating gear 211. The purpose of this design is to transmit the rotational power of the servo motor 209 to the rotating gear 211 through the transmission rod 210, and use the gear meshing to drive the gear ring 206 and the cleaning tub 203 to rotate.

[0023] Furthermore, such as Figure 4 As shown, the following preferred technical solutions are provided: A quick dehydration assembly 3 is fixedly connected to the edges on both sides of the top of the fixed round base 1. The quick dehydration assembly 3 includes a fixed frame 301 fixedly connected to both sides of the top of the fixed round base 1. A protective column 302 is fixedly connected to the middle of the top of the fixed frame 301. The purpose of this design is to provide stable support for the dehydration assembly through the fixed frame 301, and the protective column 302 protects the internal hydraulic components from damage.

[0024] Furthermore, such as Figure 4 As shown, the following preferred technical solutions are provided: The protective column 302 is internally fixedly connected to a hydraulic rod body 303, and the bottom end of the hydraulic rod body 303 is fixedly connected to a connecting frame 304. The purpose of this design is to drive the connecting frame 304 and the dehydration components below to move up and down through the telescopic movement of the hydraulic rod body 303, so as to adapt to the working height of the washing tub 203.

[0025] Furthermore, such as Figure 4 As shown, the following preferred technical solutions are provided: A filter screen 305 is fixedly connected to the bottom of the connecting frame 304, and a circular dehydration box 306 is fixedly connected to the surface of the filter screen 305. The purpose of this design is to cover the washed raw material with the circular dehydration box 306 and use the filter screen 305 to quickly separate the surface moisture of the raw material, so as to achieve immediate dehydration after washing.

[0026] Working principle: When in use, first put the fruit juice raw material to be cleaned into the cleaning tank 203, add an appropriate amount of clean water to cover the raw material, start the servo motor 209, its output end drives the rotating gear 211 to rotate through the transmission rod 210. The rotating gear 211 meshes with the gear ring 206, driving the cleaning tank 203 to rotate smoothly under the support of the bearing 202. The fixed arc plate 204 on the inner wall of the cleaning tank 203 rotates with the tank body, driving the cleaning bristles 205 to fully rub against the raw material. Combined with the water flow to rinse and remove mud and impurities from the surface of the raw material, after cleaning, drain the cleaning wastewater, start the hydraulic rod body 303, drive the connecting frame 304 to move the circular dehydration box 306 down, cover and press the raw material, and the residual water on the surface of the raw material is quickly filtered out through the filter screen 305. After dehydration is completed, the hydraulic rod resets, and the clean and dry raw material is taken out to complete the entire cleaning process.

[0027] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A raw material cleaning device for fruit juice production, comprising a fixed circular base (1) and a stirring and cleaning assembly (2), characterized in that: A stirring and cleaning assembly (2) is fixedly connected to the middle of the top of the fixed round seat (1). The stirring and cleaning assembly (2) includes a protective bucket (201) fixedly connected to the middle of the top of the fixed round seat (1). The inner bottom wall of the protective bucket (201) is fixedly connected to a bearing (202), and the top of the bearing (202) is fixedly connected to a cleaning bucket (203). The cleaning bucket (203) is slidably connected to the inner wall of the protective bucket (201). The inner wall of the cleaning bucket (203) is circumferentially fixed with several fixed arc plates (204), and the surface of the fixed arc plates (204) is fixedly connected with cleaning bristles (205).

2. The raw material cleaning equipment for fruit juice production according to claim 1, characterized in that: A gear ring (206) is fixedly connected to the top of the surface of the cleaning bucket (203), and a fixing block (207) is fixedly connected to the top of the surface of the protective bucket (201).

3. The raw material cleaning equipment for fruit juice production according to claim 2, characterized in that: The fixed block (207) is internally fixedly connected to a motor box (208), and the motor box (208) is internally fixedly connected to a servo motor (209).

4. The raw material cleaning equipment for fruit juice production according to claim 3, characterized in that: The output end of the servo motor (209) is fixedly connected to a transmission rod (210), and the top end of the transmission rod (210) is fixedly connected to a rotating gear (211).

5. The raw material cleaning equipment for fruit juice production according to claim 1, characterized in that: A rapid dehydration component (3) is fixedly connected to the edges on both sides of the top of the fixed round base (1). The rapid dehydration component (3) includes a fixed frame (301) fixedly connected to both sides of the top of the fixed round base (1). A protective column (302) is fixedly connected to the middle of the top of the fixed frame (301).

6. The raw material cleaning equipment for fruit juice production according to claim 5, characterized in that: The protective column (302) is internally fixedly connected to a hydraulic rod body (303), and the bottom end of the hydraulic rod body (303) is fixedly connected to a connecting frame (304).

7. The raw material cleaning equipment for fruit juice production according to claim 6, characterized in that: A filter screen (305) is fixedly connected to the bottom of the connecting frame (304), and a circular dehydration box (306) is fixedly connected to the surface of the filter screen (305).