Auxiliary cleaning device for alloy wire

CN224913018UActive Publication Date: 2026-10-30JIANGSU HONGKE METAL TECH CO LTD
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Patent Information

Application Number
CN202620195312.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2026-02-10
Publication Date
2026-10-30
Estimated Expiration
2036-02-10

AI Technical Summary

Technical Problem

[0002]合金丝材在拉拔、热处理等工序后表面易残留氧化皮、油污或粉尘,传统人工擦拭或酸洗方式存在效率低、污染环境等问题,因此需要一种合金丝材用辅助清洁装置

Benefits of technology

本方案通过第一清洁辊和第二清洁辊能对合金丝进行滚动擦拭,并且擦拭过程中能减少对清洁辊的磨损,并且擦拭的过程中都浸没在清洗液中,利用第一电机能对清洁辊的角度进行旋转,从而对合金丝完成单独的清洁,并且装置本体内的清洁液能对合金丝进行提前浸泡软化杂质。

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Abstract

The utility model relates to alloy wire cleaning technical field especially, it relates to a kind of auxiliary cleaning device for alloy wire, including device ontology, the device ontology is provided with stand, rotating block is installed on the stand, lifting rod is connected in the rotating block, lifting frame is provided on the one end of lifting rod, the both sides of lifting frame are connected with screw rod and limit rod respectively, top plate and underframe are installed on the both ends of screw rod and limit rod respectively, second cleaning roller is also installed on the lifting frame.The scheme reduces the possibility of being difficult to remove in the process of cleaning impurities on alloy wire, reduces the possibility of a large amount of wear of wiping material in the cleaning process, improves the overall rapid cleaning efficiency of the device, reduces the possibility of a large amount of wear of wiping material, improves the overall service life of wiping material, and some impurity-rich materials can be wiped and cleaned separately, with higher efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of alloy wire cleaning technology, and in particular to an auxiliary cleaning device for alloy wire materials. Background Technology

[0002] After processes such as drawing and heat treatment, alloy wires are prone to residual oxide scale, oil stains or dust on their surface. Traditional manual wiping or acid washing methods are inefficient and pollute the environment. Therefore, an auxiliary cleaning device for alloy wires is needed.

[0003] Chinese patent CN222343564U discloses a device for cleaning the surface lubricant of bonding wires. The device uses a conveying guide roller to transport the bonding wires, a spray pipe to rinse the wires, and a cleaning cotton board to wipe them. The device has a simple structure and is easy to use. However, during the cleaning process, it is difficult to clean stubborn stains on the bonding wires by relying solely on the rapid rinsing of the spray pipe. Furthermore, after a period of operation, the cleaning cotton board is prone to deformation, which reduces the contact area with the bonding wires and continuously reduces the cleaning efficiency. Therefore, an auxiliary cleaning device for bonding wires is proposed. Summary of the Invention

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing an auxiliary cleaning device for alloy wires.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: An auxiliary cleaning device for alloy wire includes a device body with a frame on the device body. A rotating block is mounted on the frame, and a lifting rod is connected inside the rotating block. A lifting frame is mounted on one end of the lifting rod. A lead screw and a limiting rod are respectively connected to both sides of the lifting frame. A top plate and a base frame are respectively mounted on both ends of the lead screw and the limiting rod. A second cleaning roller is also mounted on the lifting frame.

[0006] Preferably, a first limiting roller and a second limiting roller are respectively installed on both ends of the device body, and a third limiting roller is also installed between the inner walls of the device body. Alloy wires are connected to the first limiting roller, the second limiting roller, and the third limiting roller.

[0007] Preferably, the platform is mounted on the top surface of the device body, a fixed frame is welded to the top surface of the platform, a first motor is mounted on the fixed frame, the rotating block is rotatably connected to the center position of the platform, a first toothed plate is mounted on the top surface of the rotating block, and a second toothed plate is mounted on the output end of the first motor, with the two toothed plates meshing with each other.

[0008] Preferably, a horizontal plate is provided at the middle position of the bottom surface of the device body, and inclined plates are provided on both sides of the horizontal plate. A rotating shaft is installed on the bottom surface of the base frame, and the rotating shaft is connected between the horizontal plate and the base frame. Two limiting rods are provided, both of which are fixedly installed between the top plate and the base frame. Two lead screws are also provided, with the two lead screws located on one side of the two limiting rods respectively. The bottom ends of the lead screws are rotatably connected to the base frame, and the top ends of the lead screws extend to the top surface of the top plate.

[0009] Preferably, a synchronous belt is connected between the top ends of the lead screws, and a second motor is mounted on the top plate, with the output end of the second motor connected to the top end of one of the lead screws.

[0010] Preferably, the top plate is movably connected to the outer surface of the lead screw and the limiting rod, and two lifting rods are symmetrically installed on the top surface of the lifting frame. The other end of the lifting rod passes through the top plate and extends to the outside of the rotating block.

[0011] Preferably, the second cleaning roller is disposed on the bottom surface of the lifting frame, the first cleaning roller is mounted on the base frame, the positions of the first cleaning roller and the second cleaning roller are vertically corresponding, limit blocks are installed on both ends of the first cleaning roller and the second cleaning roller, the alloy wire is connected in the limit blocks, and two scrapers are fixedly installed on the bottom surface of the base frame, the scrapers are connected to the top surface of the horizontal plate.

[0012] The beneficial effects of this utility model are: This solution uses a first cleaning roller and a second cleaning roller to roll and wipe the alloy wire, reducing wear on the cleaning rollers during the wiping process. Both rollers are immersed in the cleaning solution during the wiping process. The first motor can rotate the angle of the cleaning rollers to clean the alloy wire individually. The cleaning solution inside the device can pre-soak the alloy wire to soften impurities.

[0013] This solution reduces the possibility of impurities being difficult to remove during the cleaning process on alloy wires, reduces the possibility of excessive wear on the wiping material during cleaning, improves the overall rapid cleaning efficiency of the device, and also reduces the possibility of excessive wear on the wiping material, thus increasing the overall service life of the wiping material. Furthermore, it can perform separate wiping and cleaning of materials with many impurities with higher efficiency. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of an auxiliary cleaning device for alloy wire proposed in this utility model; Figure 2 This is a schematic diagram of the main structure of an auxiliary cleaning device for alloy wire proposed in this utility model; Figure 3 A structural schematic diagram of the platform, top plate, and bottom plate; Figure 4 This is a schematic diagram of the main structure of the platform, top plate, and bottom plate. Figure 5 This is a side view structural diagram of the platform, top plate, and bottom plate.

[0015] In the diagram: 1. Device body; 2. Stand; 3. First limiting roller; 4. Top plate; 5. Base frame; 6. First cleaning roller; 7. Second cleaning roller; 8. Fixed frame; 81. First motor; 9. Second limiting roller; 10. Rotating block; 11. Third limiting roller; 12. Lead screw; 13. Inclined plate; 14. Horizontal plate; 15. Limiting block; 16. Lifting frame; 17. Second motor; 18. Synchronous belt; 19. Lifting rod; 20. Limiting rod; 21. Scraper. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0017] Example: Refer to Figure 1-5 An auxiliary cleaning device for alloy wire includes a device body 1, a frame 2 on the device body 1, a rotating block 10 mounted on the frame 2, a lifting rod 19 connected inside the rotating block 10, a lifting frame 16 on one end of the lifting rod 19, a lead screw 12 and a limiting rod 20 connected to both sides of the lifting frame 16 respectively, a top plate 4 and a base frame 5 mounted on both ends of the lead screw 12 and the limiting rod 20 respectively, a second cleaning roller 7 mounted on the lifting frame 16, a first limiting roller 3 and a second limiting roller 9 mounted on both ends of the device body 1, and a third limiting roller 11 mounted between the inner walls of the device body 1. Alloy wires are connected to the first limiting roller 3, the second limiting roller 9 and the third limiting roller 11 to limit the movement of multiple strands of alloy wires. A motor can be mounted on one side of each limiting roller for auxiliary drive. Cleaning liquid is placed inside the device body 1.

[0018] Specifically, the platform 2 is mounted on the top surface of the device body 1. A fixed frame 8 is welded to the top surface of the platform 2. A first motor 81 is mounted on the fixed frame 8. A rotating block 10 is rotatably connected to the center position of the platform 2. A first toothed plate is mounted on the top surface of the rotating block 10. A second toothed plate is mounted on the output end of the first motor 81. The two toothed plates mesh with each other to control the angle rotation of the entire top plate 4 and the base frame 5, which facilitates the separate cleaning of multi-strand and single-strand alloy wires.

[0019] Furthermore, a horizontal plate 14 is provided in the middle of the bottom surface of the device body 1, and inclined plates 13 are provided on both sides of the horizontal plate 14 to slide impurities to both sides. A rotating shaft is installed on the bottom surface of the base frame 5 to assist the base frame 5 in rotating. The rotating shaft is connected between the horizontal plate 14 and the base frame 5. Two limiting rods 20 are provided, both of which are fixedly installed between the top plate 4 and the base frame 5. Two lead screws 12 are also provided. The two lead screws 12 are located on one side of the two limiting rods 20 respectively. The bottom ends of the lead screws 12 are rotatably connected to the base frame 5, and the top ends of the lead screws 12 extend to the top surface of the top plate 4.

[0020] Furthermore, a synchronous belt 18 is connected between the top ends of the lead screws 12 to control the lifting of the lifting frame 16. A second motor 17 is installed on the top plate 4, and the output end of the second motor 17 is connected to the top end of one of the lead screws 12.

[0021] In this embodiment, the top plate 4 is movably connected to the outer surface of the lead screw 12 and the limiting rod 20. Two lifting rods 19 are symmetrically installed on the top surface of the lifting frame 16. The other end of the lifting rod 19 passes through the top plate 4 and extends to the outside of the rotating block 10 to rotate with the rotating block 10.

[0022] The second cleaning roller 7 is set on the bottom surface of the lifting frame 16, and the first cleaning roller 6 is installed on the base frame 5. The positions of the first cleaning roller 6 and the second cleaning roller 7 are vertically corresponding. Limiting blocks 15 are installed on both ends of the first cleaning roller 6 and the second cleaning roller 7. The alloy wire is connected in the limiting block 15 to limit the alloy wire and to prevent it from slipping when cleaning alone. Two scrapers 21 are fixedly installed on the bottom surface of the base frame 5. The scrapers 21 are connected to the top surface of the horizontal plate 14 and can scrape the impurities on it to both sides. A waterproof motor can be installed on one side of each of the two cleaning rollers.

[0023] Working principle: When cleaning multi-strand alloy wires, the alloy wires pass through the second limiting roller 9, between the two cleaning rollers, around the third limiting roller 11, and finally exit from the first limiting roller 3. During the cleaning process, the second motor 17 is controlled to rotate. Driven by the synchronous belt 18, the two lead screws 12 rotate, and the lifting frame 16 connected to them moves downward until the second cleaning roller 7 contacts the first cleaning roller 6. The two cleaning rollers wipe the impurities on the alloy wires. Rotation and wiping can reduce long-term wear and tear, giving it a longer service life. When cleaning a single strand of alloy wire, the scraper 21 pushes impurities on the horizontal plate 14 to both sides during the 90-degree rotation of the first motor 81. At this time, the alloy wire passes through the second limiting roller 9, the vertical cleaning roller, the third limiting roller 11, and the first limiting roller 3. The second motor 17 is then rotated, and the lifting frame 16 moves downward. After reaching the designated position, the two limiting blocks 15 limit the position of the alloy wire. Then, the cleaning roller is rotated, and the cleaning roller cleans a larger area of ​​the alloy wire at the same time, resulting in higher cleanliness and a longer service life.

[0024] The contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0025] All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here.

[0026] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. An auxiliary cleaning device for alloy wire, characterized in that, include: The device body (1) is provided with a frame (2), a rotating block (10) is installed on the frame (2), a lifting rod (19) is connected inside the rotating block (10), a lifting frame (16) is provided on one end of the lifting rod (19), a lead screw (12) and a limiting rod (20) are respectively connected on both sides of the lifting frame (16), a top plate (4) and a base frame (5) are respectively installed on both ends of the lead screw (12) and the limiting rod (20), and a second cleaning roller (7) is also installed on the lifting frame (16).

2. The auxiliary cleaning device for alloy wire according to claim 1, characterized in that, The device body (1) is equipped with a first limiting roller (3) and a second limiting roller (9) at both ends, and a third limiting roller (11) is also installed between the inner walls of the device body (1). Alloy wires are connected to the first limiting roller (3), the second limiting roller (9), and the third limiting roller (11).

3. The auxiliary cleaning device for alloy wire according to claim 2, characterized in that, The platform (2) is mounted on the top surface of the device body (1). A fixed frame (8) is welded on the top surface of the platform (2). A first motor (81) is mounted on the fixed frame (8). The rotating block (10) is rotatably connected to the center of the platform (2). A first toothed plate is mounted on the top surface of the rotating block (10). A second toothed plate is mounted on the output end of the first motor (81). The two toothed plates mesh with each other.

4. The auxiliary cleaning device for alloy wire according to claim 3, characterized in that, A horizontal plate (14) is provided in the middle of the bottom surface of the device body (1). Inclined plates (13) are provided on both sides of the horizontal plate (14). A rotating shaft is installed on the bottom surface of the base frame (5). The rotating shaft is connected between the horizontal plate (14) and the base frame (5). Two limiting rods (20) are provided, both of which are fixedly installed between the top plate (4) and the base frame (5). Two lead screws (12) are also provided. The two lead screws (12) are located on one side of the two limiting rods (20). The bottom ends of the lead screws (12) are rotatably connected to the base frame (5). The top end of the lead screws (12) extends to the top surface of the top plate (4).

5. The auxiliary cleaning device for alloy wire according to claim 4, characterized in that, A synchronous belt (18) is connected between the top ends of the lead screws (12), and a second motor (17) is installed on the top plate (4). The output end of the second motor (17) is connected to the top end of one of the lead screws (12).

6. The auxiliary cleaning device for alloy wire according to claim 5, characterized in that, The top plate (4) is movably connected to the outer surface of the lead screw (12) and the limiting rod (20). Two lifting rods (19) are symmetrically installed on the top surface of the lifting frame (16). The other end of the lifting rod (19) passes through the top plate (4) and extends to the outside of the rotating block (10).

7. The auxiliary cleaning device for alloy wire according to claim 6, characterized in that, The second cleaning roller (7) is set on the bottom surface of the lifting frame (16). The first cleaning roller (6) is installed on the base frame (5). The positions of the first cleaning roller (6) and the second cleaning roller (7) are corresponding vertically. Limiting blocks (15) are installed on both ends of the first cleaning roller (6) and the second cleaning roller (7). The alloy wire is connected in the limiting block (15). Two scrapers (21) are fixedly installed on the bottom surface of the base frame (5). The scrapers (21) are connected to the top surface of the horizontal plate (14).

Citation Information

Patent Citations

  • Gold bonding wire surface lubricant cleaning device

    CN222343564U