A metal plate rust-proof cleaning device
Patent Information
- Application Number
- CN202522206805.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-20
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-10-20
AI Technical Summary
[0005]为了弥补以上不足,本实用新型提供了一种金属板防锈清洗装置,旨在改善现有技术中需要人工对金属板进行翻转,导致加工流程中断,降低加工效率的问题
[0015]1、本实用新型中,通过螺杆与挡板夹持金属板,随后电机二驱动锥齿轮组旋转,实现对金属板同轴翻转,进而对金属板的反面进行循环加工,避免了装置运行的中断,提高了工作效率,提升了生产流程的连贯性与整体性,同时避免了工作人员接触金属板防锈表面,防止产生二次污染影响防锈处理的效果。
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Figure CN224913038U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of surface treatment technology, and in particular to a metal plate anti-rust cleaning device. Background Technology
[0002] The metal plate rust prevention and cleaning device is a special equipment that removes impurities from the surface of metal plates and enhances their corrosion resistance through mechanical cleaning, rust prevention treatment and other processes.
[0003] The metal plate rust prevention and cleaning device is a special equipment used to treat the surface of metal plates. It can effectively remove impurities and improve the rust resistance. The basic structure includes a conveying system, a cleaning system, a rust prevention treatment system and a drying system. During operation, the metal plate is first sent to the cleaning system by the conveying system to complete the surface cleaning, then enters the rust prevention treatment system to be sprayed with protective agents to form a protective layer, and finally passes through the drying system for drying before being output.
[0004] Existing metal plate rust prevention and cleaning devices can generally only treat one side of the metal plate. When the other side needs to be treated, workers must remove the metal plate from the conveyor system, flip it over, and place it back in. This process directly leads to the interruption of the device's operation, seriously affecting the processing efficiency. Moreover, this interrupted operation mode cannot be connected with continuous production lines, limiting the continuity and integrity of the production process and making it difficult to meet the needs of large-scale production for efficient and stable processing. At the same time, manual flipping can also reduce the rust prevention effect because workers come into contact with the side of the metal plate that has already been rust-proofed. Therefore, a metal plate rust prevention and cleaning device is proposed to solve the above problems. Utility Model Content
[0005] To overcome the above shortcomings, this utility model provides a metal plate anti-rust cleaning device, which aims to improve the problem that the existing technology requires manual flipping of metal plates, which leads to interruption of the processing flow and reduced processing efficiency.
[0006] To achieve the above objectives, this utility model adopts the following technical solution: a metal plate rust prevention and cleaning device, comprising a base, a conveyor belt installed on the top of the base, a base column fixedly connected to the bottom of the base, a rust removal component installed on the base, a second water supply pipe fixedly connected to the inner side of the base, a second nozzle installed on the second water supply pipe, a first hot air blower installed inside the base, an air outlet pipe fixedly connected to the output end of the first hot air blower, a first bracket fixedly connected to the base, a third water supply pipe fixedly connected to the base, a third nozzle installed on the third water supply pipe, and a third nozzle installed inside the base. There is a second hot air blower, with an air outlet pipe fixedly connected to the output end of the second hot air blower. A bracket is fixedly connected to the base, and a mounting block is fixedly connected to the base. A hydraulic rod is fixedly connected to the mounting block, with a screw installed at the output end of the first hydraulic rod. A knob is fixedly connected to the end of the screw away from the second hot air blower. A second hydraulic rod is fixedly connected to the mounting block, with a mounting frame fixedly connected to the output end of the second hydraulic rod. A baffle is fixedly connected to the side of the mounting frame near the screw. A second motor is fixedly connected to the top of the mounting frame, and a bevel gear set is installed inside the mounting frame.
[0007] As a further description of the above technical solution: the rust removal component includes a water supply pipe, which is fixedly connected to the base. A nozzle is installed on the water supply pipe. A support column is fixedly connected to the top of the base. A motor is installed on the support column. A grinding wheel is fixedly connected to the output end of the motor.
[0008] As a further description of the above technical solution: the first air outlet pipe is fixedly connected to the first bracket, and the second air outlet pipe is fixedly connected to the second bracket;
[0009] As a further description of the above technical solution: the baffle is fixedly connected to the bevel gear set;
[0010] As a further description of the above technical solution: the screw is threadedly connected to one output end of the hydraulic rod;
[0011] As a further description of the above technical solution: the bevel gear set is rotatably connected inside the mounting bracket;
[0012] As a further description of the above technical solution: the bevel gear set is fixedly connected to the output end of the second motor;
[0013] As a further description of the above technical solution: the grinding wheel is positioned directly above the conveyor belt.
[0014] This utility model has the following beneficial effects:
[0015] 1. In this utility model, the metal plate is clamped by a screw and a baffle, and then the second motor drives the bevel gear set to rotate, thereby realizing the coaxial flipping of the metal plate and cyclic processing of the reverse side of the metal plate. This avoids interruption of the device operation, improves work efficiency, enhances the continuity and integrity of the production process, and at the same time avoids workers from coming into contact with the rust-proof surface of the metal plate, preventing secondary pollution that could affect the rust-proofing effect.
[0016] 2. In this utility model, the original rust on the metal plate is treated by the chemical action of the rust remover sprayed through the water pipe and the physical action of the grinding wheel polishing the surface of the metal plate. This avoids the influence of the rust on the metal plate itself on the subsequent rust prevention and cleaning, and improves the effect of rust prevention and cleaning treatment. Attached Figure Description
[0017] Figure 1 This is a three-dimensional schematic diagram of a metal plate anti-rust cleaning device proposed in this utility model;
[0018] Figure 2 This is a schematic diagram of the structure of a hot air blower for a metal plate rust prevention and cleaning device proposed in this utility model;
[0019] Figure 3 This is a schematic diagram of the bevel gear assembly of a metal plate anti-rust cleaning device proposed in this utility model.
[0020] Legend:
[0021] 1. Base; 2. Conveyor belt; 3. Base column; 4. Rust removal assembly; 41. Water supply pipe 1; 42. Nozzle 1; 43. Support column; 44. Motor 1; 45. Grinding wheel; 5. Water supply pipe 2; 6. Nozzle 2; 7. Hot air blower 1; 8. Air outlet pipe 1; 9. Bracket 1; 10. Water supply pipe 3; 11. Nozzle 3; 12. Hot air blower 2; 13. Air outlet pipe 2; 14. Bracket 2; 15. Mounting block; 16. Hydraulic rod 1; 17. Screw; 18. Knob; 19. Hydraulic rod 2; 20. Mounting bracket; 21. Baffle; 22. Motor 2; 23. Bevel gear set. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] Reference Figures 1-3An embodiment of this utility model includes a base 1, a conveyor belt 2 mounted on the top of the base 1, a base column 3 fixedly connected to the bottom of the base 1, a rust removal component 4 mounted on the base 1, a second water supply pipe 5 fixedly connected to the inner side of the base 1, a second nozzle 6 mounted on the second water supply pipe 5, a first hot air blower 7 mounted on the inner side of the base 1, an air outlet pipe 8 fixedly connected to the output end of the first hot air blower 7, a first bracket 9 fixedly connected to the base 1, a third water supply pipe 10 fixedly connected to the base 1, a third nozzle 11 mounted on the third water supply pipe 10, a second hot air blower 12 mounted on the inner side of the base 1, an air outlet pipe 13 fixedly connected to the output end of the second hot air blower 12, a second bracket 14 fixedly connected to the base 1, a mounting block 15 fixedly connected to the base 1, and a hydraulic rod 1 fixedly connected to the mounting block 15. 16. A screw 17 is installed at the output end of hydraulic rod 16. A knob 18 is fixedly connected to the end of screw 17 away from hot air blower 12. Hydraulic rod 19 is fixedly connected to mounting block 15. Mounting bracket 20 is fixedly connected to the output end of hydraulic rod 19. A baffle 21 is fixedly connected to the side of mounting bracket 20 near screw 17. Motor 22 is fixedly connected to the top of mounting bracket 20. A bevel gear set 23 is installed inside mounting bracket 20. Air outlet pipe 8 is fixedly connected to bracket 9. Air outlet pipe 13 is fixedly connected to bracket 14. Baffle 21 is fixedly connected to bevel gear set 23. Screw 17 is threadedly connected to the output end of hydraulic rod 16. Bevel gear set 23 is rotatably connected inside mounting bracket 20. Bevel gear set 23 is fixedly connected to the output end of motor 22.
[0024] Specifically, after the front of the metal plate has been cleaned for rust prevention, the conveyor belt 2 transports the metal plate to the mounting block 15. The knob 18 is turned to adjust the distance between the screw 17 and the baffle 21, clamping and fixing the metal plate through the baffle 21 and screw 17. After the metal plate is fixed, hydraulic rods 16 and 19 are started simultaneously, lifting the metal plate to a suitable height. Then, motor 22 is started, driving the bevel gear set 23 to rotate. The bevel gear set 23 drives the baffle 21 to rotate, and the baffle 21 drives the metal plate to rotate. After the metal plate has finished flipping, motor 22 is turned off, and hydraulic rods 16 and 19 are started again to return the metal plate to the conveyor belt 2. Then, the conveyor belt 2 is started again, carrying the metal plate back below the water pipe 5. The water pipe 5 is opened, and the cleaning fluid is evenly sprayed from nozzle 6 onto the metal plate to be cleaned, washing away debris and oil. The metal plate then enters the support 9 along with the conveyor belt 2, and the hot air is activated. Machine 17, hot air machine 17 discharges hot air through air outlet pipe 18 to dry the water stains remaining on the metal plate. Then the metal plate is conveyed by conveyor belt 2 to the bottom of water supply pipe 310. Water supply pipe 310 is opened and rust inhibitor is evenly sprayed on the metal plate from nozzle 311. After the spraying is complete, conveyor belt 2 is started to transport the metal plate to bracket 214. Hot air machine 212 is started and hot air is discharged through air outlet pipe 213 to dry the rust inhibitor on the metal plate. When conveyor belt 2 transports the metal plate to mounting block 15 again, the metal plate is taken out to complete the rust prevention cleaning of the metal plate. By using motor 2 (22) to drive bevel gear set (23) to rotate to achieve coaxial flipping, the reverse side of the metal plate is cleaned and rust-proofed without interrupting the entire cleaning device, which strengthens the continuity of the overall process and improves the working efficiency of the device. Moreover, during the entire operation, the staff does not need to directly touch the surface of the metal plate with their hands, avoiding the staff touching the rust-proof layer and causing secondary pollution that reduces the rust prevention effect.
[0025] Reference Figure 1 , Figure 2 and Figure 3 The rust removal component 4 includes a water supply pipe 41, which is fixedly connected to the base 1. A nozzle 42 is installed on the water supply pipe 41. A support column 43 is fixedly connected to the top of the base 1. A motor 44 is installed on the support column 43. A grinding wheel 45 is fixedly connected to the output end of the motor 44. The grinding wheel 45 is positioned directly above the conveyor belt 2.
[0026] Specifically, when the surface of the metal plate to be treated has rust, the metal plate is first placed on the conveyor belt 2. The conveyor belt 2 is started to move the metal plate to the bottom of the water pipe 41. The infusion pump is started, and the rust remover is evenly sprayed onto the surface of the metal plate from the nozzle 42 through the water pipe 41. After spraying is completed, the conveyor belt 2 is started to move the metal plate to the bottom of the support column 43. The motor 44 is started, and the motor 44 drives the grinding wheel 45 to rotate rapidly. Through the friction between the grinding wheel 45 and the surface of the metal plate and the chemical action of the rust remover, the corrosion and rust on the surface of the metal plate are removed, completing the rust removal treatment of the metal plate surface. The rust removal treatment of the metal plate by the rust remover and the grinding wheel 45 avoids the rust already formed on the surface of the metal plate from affecting the subsequent rust prevention cleaning, thus improving the quality of the rust prevention cleaning treatment of the metal plate.
[0027] Working Principle: When cleaning metal plates for rust prevention, the metal plate to be cleaned is first placed on conveyor belt 2. Conveyor belt 2 is started to move the metal plate to the area below water supply pipe 5. The infusion pump is turned on, and the cleaning solution is evenly sprayed onto the metal plate from nozzle 6 through water supply pipe 5, rinsing away debris and oil. The metal plate then enters support 9 along with conveyor belt 2. Hot air blower 7 is started, and hot air is discharged through air outlet pipe 8 to dry any remaining water on the metal plate. Next, the metal plate is moved along with conveyor belt 2 to the area below water supply pipe 10. The infusion pump is turned on, and the rust inhibitor is evenly sprayed onto the metal plate from nozzle 11 through water supply pipe 10. After complete spraying, conveyor belt 2 is started to move the metal plate to support 14. Hot air blower 212 discharges hot air through air outlet pipe 213 to dry the rust inhibitor on the metal plate. Then, conveyor belt 2 transports the metal plate to mounting block 15. Turning knob 18 fixes the metal plate through baffle 21 and screw 17. Then, hydraulic rod 16 and hydraulic rod 29 are started to lift the metal plate into the air. Motor 22 is started, which drives bevel gear set 23 to rotate, causing baffle 21 to rotate and rotate the metal plate. After the metal plate rotates, motor 22 is turned off. Hydraulic rod 16 and hydraulic rod 29 are restarted to return the metal plate to conveyor belt 2. Conveyor belt 2 is started and transports the metal plate back to water pipe 25. The reverse side of the metal plate is circulated. After completion, the metal plate is taken out, completing the rust prevention cleaning of the metal plate.
[0028] When the surface of the metal plate to be treated has rust, first place the metal plate on the conveyor belt 2, start the conveyor belt 2 to drive the metal plate to the bottom of the water pipe 41, start the infusion pump, and spray the rust remover evenly onto the surface of the metal plate from the nozzle 42 through the water pipe 41. Then start the conveyor belt 2 to drive the metal plate to the support column 43, start the motor 44, and the motor 44 drives the grinding wheel 45 to rotate quickly to grind away the rust on the surface of the metal plate, thus completing the rust removal treatment of the metal plate surface.
[0029] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A metal plate rust prevention and cleaning device, comprising a base (1), characterized in that: A conveyor belt (2) is installed on the top of the base (1), a base column (3) is fixedly connected to the bottom of the base (1), a rust removal component (4) is provided on the base (1), a water supply pipe (5) is fixedly connected to the inside of the base (1), a nozzle (6) is installed on the water supply pipe (5), a hot air blower (7) is installed on the inside of the base (1), an air outlet pipe (8) is fixedly connected to the output end of the hot air blower (7), a bracket (9) is fixedly connected to the base (1), a water supply pipe (10) is fixedly connected to the base (1), a nozzle (11) is installed on the water supply pipe (10), a hot air blower (12) is installed on the inside of the base (1), and an air outlet pipe (13) is fixedly connected to the output end of the hot air blower (12). A bracket two (14) is fixedly connected to the base (1), a mounting block (15) is fixedly connected to the base (1), a hydraulic rod one (16) is fixedly connected to the mounting block (15), a screw (17) is installed at the output end of the hydraulic rod one (16), a knob (18) is fixedly connected to the end of the screw (17) away from the hot air blower two (12), a hydraulic rod two (19) is fixedly connected to the mounting block (15), a mounting frame (20) is fixedly connected to the output end of the hydraulic rod two (19), a baffle (21) is fixedly connected to the side of the mounting frame (20) near the screw (17), a motor two (22) is fixedly connected to the top of the mounting frame (20), and a bevel gear set (23) is installed inside the mounting frame (20).
2. The metal plate rust prevention and cleaning device according to claim 1, characterized in that: The rust removal component (4) includes a water supply pipe (41), which is fixedly connected to the base (1). A nozzle (42) is installed on the water supply pipe (41). A support column (43) is fixedly connected to the top of the base (1). A motor (44) is installed on the support column (43). A grinding wheel (45) is fixedly connected to the output end of the motor (44).
3. The metal plate rust prevention and cleaning device according to claim 1, characterized in that: The first air outlet pipe (8) is fixedly connected to the first bracket (9), and the second air outlet pipe (13) is fixedly connected to the second bracket (14).
4. The metal plate rust prevention and cleaning device according to claim 1, characterized in that: The baffle (21) is fixedly connected to the bevel gear set (23).
5. The metal plate rust prevention and cleaning device according to claim 1, characterized in that: The screw (17) is threadedly connected to the output end of the hydraulic rod (16).
6. The metal plate rust prevention and cleaning device according to claim 1, characterized in that: The bevel gear set (23) is rotatably connected inside the mounting bracket (20).
7. The metal plate rust prevention and cleaning device according to claim 1, characterized in that: The bevel gear set (23) is fixedly connected to the output end of the second motor (22).
8. A metal plate rust prevention and cleaning device according to claim 2, characterized in that: The grinding wheel (45) is positioned directly above the conveyor belt (2).
