A cleaning device for new energy automobile part machining

Abstract

The utility model discloses automobile parts processing technical field discloses a new energy automobile parts processing is with cleaning device, include: cleaning tank, the upper portion of cleaning tank is provided with transposition mechanism, and the lower end of transposition mechanism is installed with clamping mechanism, and the lower clamping of clamping mechanism has clean frame, and the position adjustment of clamping mechanism is adjusted to realize the adjustment of the position of the part cleaning before and after in clean frame to the position adjustment of clamping mechanism through transposition mechanism, so that the cleaning frame of placing parts is clamped to the position of its convenient removal, and the backwashing of the part after ultrasonic cleaning is washed through the backflow of the flushing mechanism, thereby reducing the residue of the impurity on the part, further improve the cleaning effect to the part, finally utilize the hot -blast engine to realize the quick drying to the part, and make the excess water through the backflow hopper backflow circulation utilization, reduce water resource waste, improve the part subsequent processing efficiency.

Description

Technical Field

[0001] This utility model relates to the field of automotive parts processing technology, specifically a cleaning device for processing new energy vehicle parts. Background Technology

[0002] New energy vehicles refer to vehicles that use unconventional vehicle fuels as their power source. The production process of new energy vehicles requires the use of various parts. Most of the parts of new energy vehicles are made by directly stamping metal materials. During the production of parts, stamping machines are used. During the stamping process of metal sheets, lubricating oil is used, which makes the surface of the stamped parts covered with lubricating oil and dirt. Therefore, the parts need to be cleaned after processing to facilitate subsequent assembly.

[0003] Existing parts cleaning devices typically use nozzles to spray cleaning water or ultrasonic cleaning. Spray cleaning is not very effective at cleaning parts, and ultrasonically cleaned automotive parts may re-adhere to impurities when removed, requiring secondary cleaning. Furthermore, cleaned parts need to be dried before subsequent processing, reducing the efficiency of parts production. Therefore, we need to propose a cleaning device for processing new energy vehicle parts. Utility Model Content

[0004] The purpose of this utility model is to provide a cleaning device for processing new energy vehicle parts. By combining ultrasonic cleaning with spray cleaning, the parts are ultrasonically cleaned and then sprayed to rinse, which further improves the cleaning effect of the parts and thus improves the cleaning efficiency. After cleaning, the parts are dried to improve the efficiency of subsequent processing of the parts, thereby solving the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a cleaning device for processing new energy vehicle parts, comprising:

[0006] A cleaning box is provided with a shifting mechanism at the top and a clamping mechanism at the bottom. A cleaning frame is clamped below the clamping mechanism. The position of the clamping mechanism can be adjusted by the shifting mechanism to adjust the position of the parts in the cleaning frame before and after cleaning.

[0007] The top of the cleaning tank is fixedly connected to two sets of extension plates. One side of one set of extension plates is provided with a rinsing mechanism for rinsing the parts in the cleaning frame. The rinsing mechanism reduces the amount of impurities remaining after the parts are cleaned.

[0008] A return hopper is installed on one side of the cleaning tank, and hot air blowers for drying the cleaned parts are installed on both sides of the return hopper.

[0009] Preferably, the rinsing mechanism includes a circulating water pump and two sets of spray plates. The circulating water pump is installed inside the cleaning tank. Both sets of spray plates are rotatably installed on the upper side of one of the extension plates. The outlet end of the circulating water pump is provided with a water supply pipe. One end of the water supply pipe is connected to two sets of water distribution pipes through a T-junction. The two sets of water distribution pipes are respectively connected to the two sets of spray plates.

[0010] Preferably, it also includes a take-up and release mechanism installed on the other side of one of the sets of extension plates. The take-up and release mechanism includes a third motor, two sets of supports and two sets of guide wheel frames. The two sets of supports and the two sets of guide wheel frames are respectively fixedly connected to both sides of one of the sets of extension plates. A take-up roller is rotatably installed in each of the two sets of supports, and a steel wire rope is wound on each of the two sets of take-up rollers. One end of the steel wire rope is fixedly connected to the upper side of one side of the spray plate, and the steel wire rope is set on the guide wheel frame. Both sets of take-up rollers are driven by the third motor.

[0011] Preferably, ultrasonic generators are installed on both sides of the inner cavity of the cleaning tank, and a viewing window and controller are provided on one side of another set of extension plates. The controller is electrically connected to the circulating water pump, the ultrasonic generator and the third motor respectively.

[0012] Preferably, the switching mechanism includes a first lead screw and two sets of guide rails. The top of the two sets of extension plates is fixedly connected to a top frame. Both sets of guide rails are installed inside the top of the top frame. The first lead screw is rotatably disposed inside the top frame. Moving seats driven by the first lead screw are slidably disposed on the two sets of guide rails. A cylinder and multiple sets of telescopic rods are installed on the lower surface of the moving seats. One end of the first lead screw passes through the top frame and is driven by a first motor.

[0013] Preferably, the clamping mechanism includes a mounting plate, the upper surface of which is fixedly connected to a connecting frame that is fixed to the telescopic end of the cylinder. The lower ends of multiple sets of telescopic rods are fixedly connected to the upper surface of the mounting plate. A second motor located below the connecting frame is mounted on the upper surface of the mounting plate. The second motor is driven by two sets of second lead screws, and both ends of the two sets of second lead screws are driven by clamping plates. The upper surface of the mounting plate is provided with a guide groove for the two sets of clamping plates to slide, and a guide rod for the clamping plates to slide is fixedly connected in the guide groove. Anti-detachment protrusions are fixedly connected to the opposite side of the two sets of clamping plates.

[0014] Preferably, a drain plate for placing the cleaning frame is fixedly connected inside the return hopper, and a frame platform is fixedly connected to the other side of the cleaning box. The frame platform and the drain plate are arranged on the same plane.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] This invention primarily utilizes the coordination between a cleaning tank, a switching mechanism, a clamping mechanism, a rinsing mechanism, and a hot air blower. The switching mechanism adjusts the position of the clamping mechanism to hold the cleaning frame containing the parts, facilitating its movement. The rinsing mechanism performs a backflow rinse on the ultrasonically cleaned parts, reducing residual impurities and further improving the cleaning effect. Finally, the hot air blower rapidly dries the parts, and excess water is recycled through a return bucket, reducing water waste and improving the efficiency of subsequent part processing. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall front structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the overall rear view structure of this utility model;

[0019] Figure 3 This is a schematic diagram of the rinsing mechanism and the take-up and take-up mechanism of this utility model;

[0020] Figure 4 This is a schematic diagram of the transposition mechanism of this utility model;

[0021] Figure 5 This is a schematic diagram of the clamping mechanism of this utility model.

[0022] In the diagram: 1. Cleaning tank; 2. Extension plate; 3. Top frame; 4. Carrier frame; 5. Return hopper; 6. Drainage plate; 7. Hot air blower; 8. Switching mechanism; 81. First lead screw; 82. First motor; 83. Guide rail; 84. Moving seat; 85. Cylinder; 86. Telescopic rod; 9. Clamping mechanism; 91. Mounting plate; 92. Second motor; 93. Connecting frame; 94. Second lead screw; 95. Clamping plate; 96. 97. Anti-detachment protrusion; 98. Guide groove; 10. Guide rod; 11. Cleaning frame; 11. Flushing mechanism; 111. Circulating water pump; 112. Water supply pipe; 113. Water distribution pipe; 114. Spray plate; 12. Ultrasonic generator; 13. Controller; 14. Viewing window; 15. Rewinding mechanism; 151. Third motor; 152. Rewinding roller; 153. Support; 154. Guide wheel frame; 155. Steel wire rope. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1-5 This utility model provides a technical solution: a cleaning device for processing new energy vehicle parts, comprising:

[0025] The cleaning box 1 has a shifting mechanism 8 on its upper part and a clamping mechanism 9 installed at the lower end of the shifting mechanism 8. The clamping mechanism 9 holds a cleaning frame 10 below it. The position of the clamping mechanism 9 can be adjusted by the shifting mechanism 8 to adjust the position of the parts in the cleaning frame 10 before and after cleaning.

[0026] Two sets of extension plates 2 are fixedly connected to the top of the cleaning tank 1. One side of one set of extension plates 2 is provided with a rinsing mechanism 11 for rinsing the parts in the cleaning frame. The rinsing mechanism 11 reduces the residue of impurities after the parts are cleaned.

[0027] A return hopper 5 is installed on one side of the cleaning tank 1, and hot air blowers 7 for drying the cleaned parts are installed on both sides of the return hopper 5.

[0028] In this embodiment, the rinsing mechanism 11 includes a circulating water pump 111 and two sets of spray plates 114. The circulating water pump 111 is installed in the inner cavity of the cleaning tank 1. Both sets of spray plates 114 are rotatably installed on the upper side of one of the extension plates 2. The outlet end of the circulating water pump 111 is provided with a water supply pipe 112. One end of the water supply pipe 112 is connected to two sets of water supply pipes 113 through a three-way pipe. The two sets of water supply pipes 113 are respectively connected to the two sets of spray plates 114.

[0029] Water is supplied to the spray plate 114 by the circulating water pump 111 through the water supply pipe 112 and the water distribution pipe 113. The water is then sprayed out through multiple rubber nozzles (not shown in the figure) on the spray plate 114, which can circulate and rinse the cleaned parts, improve the utilization rate of cleaning water, effectively reduce the residual impurities on the surface of the parts, and enhance the cleaning effect. The two sets of spray plates 114 can expand the rinsing coverage area to ensure that all parts of the parts can be rinsed. At the same time, a filter cartridge is installed outside the circulating water pump 111 to prevent impurities in the cleaning tank 1 from being drawn out and to prevent the nozzles from clogging.

[0030] Furthermore, it also includes a take-up and release mechanism 15 installed on the other side of one of the extension plates 2. The take-up and release mechanism 15 includes a third motor 151, two sets of supports 153 and two sets of guide wheel frames 154. The two sets of supports 153 and the two sets of guide wheel frames 154 are respectively fixedly connected to both sides of one of the extension plates 2. A take-up roller 152 is rotatably arranged in both sets of supports 153, and a steel wire rope 155 is wound on both sets of take-up rollers 152. One end of the steel wire rope 155 is fixedly connected to the upper side of one side of the spray plate 114, and the steel wire rope 155 is arranged on the guide wheel frame 154. Both sets of take-up rollers 152 are driven by the third motor 151.

[0031] The third motor 151 is a dual-axis motor. It synchronously drives the take-up roller 152 to take up and unload the wire rope 155, thereby adjusting the angle of the spray plate 114. When the cleaning frame is being cleaned in the cleaning box 1, the spray plate 114 is lowered to keep it horizontal, so that the cleaning frame is raised and sprayed and rinsed through the spray plate 114. After rinsing, it is reset so that the adjusting mechanism can drive the clamping mechanism 9 to move the cleaning frame held by it to the top of the return bucket 5.

[0032] Specifically, ultrasonic generators 12 are installed on both sides of the inner cavity of the cleaning tank 1, and a viewing window 14 and a controller 13 are provided on one side of another set of extension plates 2. The controller 13 is electrically connected to the circulating water pump 111, the ultrasonic generator 12 and the third motor 151 respectively.

[0033] The ultrasonic generator 12 can enhance the cleaning effect of the parts inside the cleaning chamber 1 by using ultrasonic vibration, and achieve deep cleaning for fine impurities. The controller 13 is electrically connected to multiple components to realize automated operation, and the cleaning status can be easily observed in real time through the viewing window 14.

[0034] In a further preferred embodiment, the switching mechanism 8 includes a first lead screw 81 and two sets of guide rails 83. The top of the two sets of extension plates 2 is fixedly connected to a top frame 3. Both sets of guide rails 83 are installed inside the top of the top frame 3. The first lead screw 81 is rotatably disposed inside the top frame 3. A movable seat 84 driven by the first lead screw 81 is slidably disposed on the two sets of guide rails 83. A cylinder 85 and multiple sets of telescopic rods 86 are installed on the lower surface of the movable seat 84. One end of the first lead screw 81 passes through the top frame 3 and is driven by a first motor 82.

[0035] The switching mechanism 8 drives the first lead screw 81 to rotate via the first motor 82, which in turn drives the moving seat 84 to move horizontally on two sets of guide rails 83. The guide rails 83 improve the stability of the moving seat 84, thereby facilitating the horizontal adjustment of the cleaning frame. The cylinder 85 and the telescopic rod 86 facilitate the height adjustment of the cleaning frame, thereby facilitating the switching of the cleaning, rinsing and drying stations when the cleaning frame is immersed in the cleaning water, and improving the continuity of the cleaning work.

[0036] It is worth noting that the clamping mechanism 9 includes a mounting plate 91. A connecting frame 93, which is fixed to the telescopic end of the cylinder 85, is fixedly connected to the upper surface of the mounting plate 91. The lower ends of multiple telescopic rods 86 are fixedly connected to the upper surface of the mounting plate 91. A second motor 92 located below the connecting frame 93 is mounted on the upper surface of the mounting plate 91. The second motor 92 is driven by two sets of second lead screws 94, and both ends of the two sets of second lead screws 94 are driven by clamping plates 95. A guide groove 97 is provided on the upper surface of the mounting plate 91 for the two sets of clamping plates 95 to slide. A guide rod 98 for the clamping plates 95 to slide is fixedly connected in the guide groove 97. Anti-detachment protrusions 96 are fixedly connected to the opposite side of the two sets of clamping plates 95.

[0037] The second motor 92 is a dual-axis motor. The second motor 92 drives the two sets of second lead screws 94 to rotate, which in turn facilitates the movement of the two sets of clamping plates 95 along the guide rods 98 in the slide groove. This makes it easier for the clamping plates 95 to clamp the cleaning frame. At the same time, the anti-detachment protrusions 96 can prevent the cleaning frame from falling off during the clamping process, improving the stability of the clamping movement. The upper ends of both sides of the cleaning frame are provided with reinforcing protrusions (not shown in the figure), which can be used in conjunction with the anti-detachment protrusions 96 to improve practicality.

[0038] Secondly, a drain plate 6 for placing the washing frame is fixedly connected inside the return hopper 5, and a frame platform 4 is fixedly connected to the other side of the washing box 1. The frame platform 4 and the drain plate 6 are set on the same plane.

[0039] The draining board 6 facilitates the draining of parts after cleaning, and can be used with the hot air blower 7 to quickly dry the parts. The frame platform 4 and the draining board 6 are designed on the same plane, which facilitates the picking, placing and transferring of the cleaning frame 10, optimizes the operation process, and thus improves the overall work efficiency.

[0040] In use, the parts to be cleaned are placed in the cleaning frame and the cleaning frame is placed on the carrier platform 4. The position of the clamping mechanism 9 is adjusted by the shifting mechanism 8 so that the cleaning frame 10 containing the parts is clamped and fixed by the clamping mechanism 9. At this time, the shifting mechanism 8 drives the cleaning frame 10 to move into the cleaning tank 1, and the ultrasonic generator 12 assists the cleaning fluid to clean the parts.

[0041] After ultrasonic cleaning is completed, the switching mechanism 8 lifts the cleaning frame 10 away from the cleaning water. At this time, the take-up and release mechanism 15 lowers the spray plate 114 of the rinsing mechanism 11 to be above the cleaning frame. The circulating water pump 111 draws cleaning water and delivers it to the spray plate 114 through the water distribution pipe 113 to rinse the parts. After rinsing is completed, the take-up and release mechanism 15 drives the spray plate 114 to reset so as to avoid it from obstructing the movement of the switching mechanism 8.

[0042] The switching mechanism 8 moves the cleaning frame 10 onto the drain plate 6 of the return hopper 5, then resets it and operates on the next cleaning frame. During the process, the hot air blower 7 dries the cleaned parts with hot air. After drying, the cleaning frame 10 is removed, thus completing the efficient cleaning and rapid drying of the parts.

[0043] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A cleaning device for processing new energy vehicle parts, characterized in that, include: A cleaning box (1) is provided with a shifting mechanism (8) on the top of the cleaning box (1). A clamping mechanism (9) is installed at the lower end of the shifting mechanism (8). A cleaning frame (10) is clamped below the clamping mechanism (9). The position of the clamping mechanism (9) is adjusted by the shifting mechanism (8) to adjust the position of the parts in the cleaning frame (10) before and after cleaning. The top of the cleaning box (1) is fixedly connected to two sets of extension plates (2), one of which is provided with a rinsing mechanism (11) for rinsing the parts in the cleaning frame. The rinsing mechanism (11) reduces the residue of impurities after the parts are cleaned. A reflux hopper (5) is installed on one side of the cleaning tank (1), and hot air blowers (7) for drying the cleaned parts are installed on both sides of the reflux hopper (5).

2. The cleaning device for processing new energy vehicle parts according to claim 1, characterized in that: The rinsing mechanism (11) includes a circulating water pump (111) and two sets of spray plates (114). The circulating water pump (111) is installed in the inner cavity of the cleaning tank (1). Both sets of spray plates (114) are rotatably installed on the upper side of one of the extension plates (2). The outlet end of the circulating water pump (111) is provided with a water supply pipe (112). One end of the water supply pipe (112) is connected to two sets of water distribution pipes (113) through a three-way pipe. The two sets of water distribution pipes (113) are respectively connected to the two sets of spray plates (114).

3. The cleaning device for processing new energy vehicle parts according to claim 2, characterized in that: It also includes a take-up and release mechanism (15) installed on the other side of one of the extension plates (2). The take-up and release mechanism (15) includes a third motor (151), two sets of supports (153) and two sets of guide wheel frames (154). The two sets of supports (153) and the two sets of guide wheel frames (154) are respectively fixedly connected to both sides of one of the extension plates (2). A take-up roller (152) is rotatably installed in both sets of supports (153), and a steel wire rope (155) is wound on both sets of take-up rollers (152). One end of the steel wire rope (155) is fixedly connected to the upper side of one side of the spray plate (114), and the steel wire rope (155) is set on the guide wheel frame (154). Both sets of take-up rollers (152) are driven by the third motor (151).

4. The cleaning device for processing new energy vehicle parts according to claim 3, characterized in that: Ultrasonic generators (12) are installed on both sides of the inner cavity of the cleaning tank (1). A viewing window (14) and a controller (13) are provided on one side of another set of extension plates (2). The controller (13) is electrically connected to the circulating water pump (111), the ultrasonic generator (12) and the third motor (151) respectively.

5. A cleaning device for processing new energy vehicle parts according to claim 4, characterized in that: The switching mechanism (8) includes a first lead screw (81) and two sets of guide rails (83). The top of the two sets of extension plates (2) is fixedly connected to a top frame (3). The two sets of guide rails (83) are installed inside the top of the top frame (3). The first lead screw (81) is rotatably disposed inside the top frame (3). The two sets of guide rails (83) are slidably disposed on a movable seat (84) driven by the first lead screw (81). The lower surface of the movable seat (84) is equipped with a cylinder (85) and multiple sets of telescopic rods (86). One end of the first lead screw (81) passes through the top frame (3) and is driven by a first motor (82).

6. A cleaning device for processing new energy vehicle parts according to claim 5, characterized in that: The clamping mechanism (9) includes a mounting plate (91). A connecting frame (93) fixedly connected to the telescopic end of the cylinder (85) is fixedly connected to the upper surface of the mounting plate (91). The lower ends of multiple sets of telescopic rods (86) are fixedly connected to the upper surface of the mounting plate (91). A second motor (92) located below the connecting frame (93) is installed on the upper surface of the mounting plate (91). The second motor (92) is driven by two sets of second lead screws (94), and both ends of the two sets of second lead screws (94) are driven by clamping plates (95). A guide groove (97) is opened on the upper surface of the mounting plate (91) for the two sets of clamping plates (95) to slide. A guide rod (98) for the clamping plates (95) to slide is fixedly connected in the guide groove (97). Anti-detachment protrusions (96) are fixedly connected to the opposite side of the two sets of clamping plates (95).

7. A cleaning device for processing new energy vehicle parts according to claim 1, characterized in that: The return hopper (5) is fixedly connected to a drain plate (6) for placing the cleaning frame, and the other side of the cleaning box (1) is fixedly connected to a frame platform (4). The frame platform (4) and the drain plate (6) are arranged on the same plane.

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