Cleaning equipment for aluminum veneer processing

CN224913062UActive Publication Date: 2026-10-30FUJIAN ZHIMESHENG METAL CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202522625596.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-11
Publication Date
2026-10-30
Estimated Expiration
2035-12-11

AI Technical Summary

Technical Problem

[0004]然而,现有铝单板清洗设备在实际应用中仍存在显著缺陷,现有设备的夹持或输送结构多针对单块铝单板设计,一次仅能对单块板材进行清洗,其夹持机构缺乏对多块铝单板的同步定位功能,若强行叠加放置,易导致板材之间贴合紧密,水流无法渗透,造成清洗不彻底,而逐块清洗的模式需频繁启停设备、装卸板材,不仅操作烦琐,还大幅降低了生产效率,难以适配规模化加工场景的需求;

Benefits of technology

[0017]本实用新型通过多个夹持架的设置,可一次性夹持多块铝单板,无需逐块清洗,大幅提升批量处理效率,适配规模化加工需求,并能带动铝单板移动,在移动时能够让水流充分接触铝单板侧面,解决侧面清洗不彻底问题,且在移动过程同步扩大冲洗覆盖面积,减少输送接触盲区,提升铝单板整体清洗质量,保障后续加工效果。

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224913062U_ABST
    Figure CN224913062U_ABST
Patent Text Reader

Abstract

The utility model belongs to aluminum veneer processing technical field, concretely relates to a kind of cleaning equipment for aluminum veneer processing, including device ontology, the middle part position in device ontology is fixed with middle part board, the top of middle part board is provided with two flexible fixed plates, flexible fixed plate is hollow structure, and the side of two flexible fixed plates away from each other is fixed with clamping frame, the top of middle part board is equipped with the drive structure for driving two flexible fixed plates to move, two first water pipes are erected in device ontology, and two clamping frames are respectively at the top of two flexible fixed plates, the bottom of two first water pipes is equipped with a plurality of first spray head, the inside of middle part board and located the inside of two flexible fixed plates are provided with second water inlet, multiple second water pipes are installed in second water inlet.The utility model can hold multiple aluminum veneers at a time, without cleaning piece by piece, greatly improve batch processing efficiency, adapt to the demand of large-scale processing.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model belongs to the field of aluminum single-panel processing technology, and specifically relates to a cleaning device for aluminum single-panel processing. Background Technology

[0002] Aluminum single-panel, as a building decoration material processed by chromating and fluorocarbon spraying, is widely used in building curtain walls, ceilings and other fields due to its advantages such as light weight, good rigidity, high durability and good decorative effect. During the processing of aluminum single-panel, its surface and sides are prone to adhering to impurities such as metal shavings, oil stains, and dust generated during the production process. If it is not thoroughly cleaned, it will directly affect the quality of subsequent processing steps such as spraying and bending, resulting in problems such as reduced coating adhesion and damaged surface flatness. Therefore, the cleaning process is an indispensable key link in the aluminum single-panel processing flow.

[0003] To meet the cleaning needs of aluminum panels, various aluminum panel cleaning equipment has emerged in the existing technology. These devices typically include a frame, a conveyor mechanism, and a cleaning mechanism. The conveyor mechanism often uses conveyor rollers or conveyor belts to move the aluminum panels along a set path. The cleaning mechanism mainly consists of symmetrically arranged water spray pipes and brush rollers, cleaning the front and back surfaces of the aluminum panels through high-pressure water spray or brush wiping. For example, some equipment uses height-adjustable upper and lower brush rollers to clean the upper and lower surfaces of aluminum panels of different thicknesses, and utilizes multiple sets of water spray pipes to improve cleaning uniformity. Other equipment adds detachable side spray pipes to the side of the frame to attempt to rinse the sides of the aluminum panels, compensating for the shortcomings of single-surface cleaning. Still other equipment integrates rinsing, cleaning, and drying mechanisms, using rubber scrapers to remove surface stains, further optimizing the cleaning effect.

[0004] However, existing aluminum panel cleaning equipment still has significant defects in practical applications. The clamping or conveying structure of existing equipment is mostly designed for single aluminum panels, and can only clean a single panel at a time. Its clamping mechanism lacks the function of synchronous positioning of multiple aluminum panels. If they are forcibly stacked, the panels are easily tightly attached, and the water flow cannot penetrate, resulting in incomplete cleaning. The panel-by-pane cleaning mode requires frequent start-stop of the equipment and loading and unloading of panels, which is not only cumbersome to operate, but also greatly reduces production efficiency and is difficult to adapt to the needs of large-scale processing scenarios.

[0005] Therefore, developing a cleaning device that can simultaneously clamp multiple aluminum panels, move the aluminum panels to expand the rinsing coverage, and ensure thorough side cleaning has become a technical problem that urgently needs to be solved in this field. Utility Model Content

[0006] The purpose of this invention is to provide a cleaning device for aluminum single-panel processing that can clamp multiple aluminum single panels at once, eliminating the need to clean each panel individually, thus greatly improving batch processing efficiency and meeting the needs of large-scale processing.

[0007] The specific technical solution adopted by this utility model is as follows:

[0008] A cleaning device for aluminum single-panel processing includes a device body, a central plate fixed at the middle position inside the device body, two flexible fixing plates disposed on the top of the central plate, the flexible fixing plates having a hollow structure, and clamping frames fixed on the sides of the two flexible fixing plates that are far apart from each other. A driving structure for driving the two flexible fixing plates to move is installed on the top of the central plate. Two first water pipes are mounted inside the device body, and the two clamping frames are respectively located on the top of the two flexible fixing plates. Multiple first nozzles are installed at the bottom of the two first water pipes.

[0009] A second water inlet is provided inside the middle plate and on the inner side of the two flexible fixed plates. Multiple second water pipes are installed inside the second water inlet, and a second nozzle is installed on the top of the second water pipe. All of the multiple second nozzles are inclined.

[0010] The drive structure includes two mounting chambers, each of which is connected to a connecting belt. The inner wall of the connecting belt is provided with a rack. Gears are rotatably connected to each mounting chamber, and two gears are respectively meshed with two racks. A motor is installed in one of the mounting chambers, and the output end of the motor is fixedly connected to one of the gears.

[0011] The width of the rack is greater than the width of the gear.

[0012] A first water guide is provided inside the middle plate and on both sides of the flexible fixing plate.

[0013] A water guide plate is installed inside the first water inlet, and the water guide plate is inclined from top to bottom in a direction away from the flexible fixing plate.

[0014] The clamping frame is provided with a clamping groove, and abutment blocks are installed on both sides inside the clamping groove.

[0015] The abutment block is made of flexible material, and the abutment block is made of rubber.

[0016] The technical effects achieved by this utility model are as follows:

[0017] This invention, through the setting of multiple clamping frames, can clamp multiple aluminum panels at one time, eliminating the need for cleaning each panel individually, greatly improving batch processing efficiency, adapting to the needs of large-scale processing, and driving the aluminum panels to move. During movement, the water flow can fully contact the sides of the aluminum panels, solving the problem of incomplete side cleaning. Furthermore, the rinsing coverage area is expanded simultaneously during the movement process, reducing blind spots in the conveying contact, improving the overall cleaning quality of the aluminum panels, and ensuring the effect of subsequent processing. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of this utility model;

[0019] Figure 2 This is a cross-sectional view of the main body of the device in this utility model;

[0020] Figure 3 This is a schematic diagram of the structure between the central plate, the flexible fixing plate, and the clamping frame in this utility model;

[0021] Figure 4 This is a schematic diagram of the structure between the motor, rack and pinion and the first water inlet in this utility model;

[0022] Figure 5 This is a schematic diagram of the structure between the rack, gear and clamping frame in this utility model;

[0023] Figure 6 This is a schematic diagram of the structure between the clamping frame, clamping groove and abutment block in this utility model.

[0024] The attached diagram lists the components represented by each number as follows:

[0025] 1. Device body; 2. Middle plate; 3. First water pipe; 4. Motor; 5. Mounting chamber; 6. Connecting belt; 7. First water inlet; 8. Water guide plate; 9. Second water inlet; 10. Second water pipe; 11. Second nozzle; 12. Flexible fixing plate; 13. Clamping frame; 14. Clamping groove; 15. Abutment block; 16. Rack; 17. Gear; 18. First nozzle; 19. Aluminum single panel body. Detailed Implementation

[0026] To make the objectives and advantages of this utility model clearer, the following detailed description is provided in conjunction with embodiments. It should be understood that the following text is merely used to describe one or more specific embodiments of this utility model and does not strictly limit the scope of protection specifically claimed by this utility model.

[0027] like Figures 1-6As shown, a cleaning device for aluminum single-panel processing includes a device body 1. A central plate 2 is fixed at the middle position inside the device body 1. Two flexible fixing plates 12 are provided on the top of the central plate 2. The flexible fixing plates 12 have a hollow structure, and clamping frames 13 are fixed on the sides of the two flexible fixing plates 12 that are far apart from each other. A driving structure for moving the two flexible fixing plates 12 is installed on the top of the central plate 2. Two first water pipes 3 are installed inside the device body 1, and the two clamping frames 13 are respectively located on the top of the two flexible fixing plates 12. Multiple first nozzles 18 are installed at the bottom of the two first water pipes 3. When it is necessary to clean the aluminum single-panel body 19, the side of the aluminum single-panel body 19 is inserted into the clamping grooves 14 on the two adjacent clamping frames 13, such as... Figure 6 As shown, the aluminum panel body 19 can be installed. The clamping frame 13 is provided with a clamping groove 14, and abutment blocks 15 are installed on both sides of the clamping groove 14. The abutment blocks 15 can clamp the aluminum panel body 19 firmly. The abutment blocks 15 are made of flexible material and rubber material, so that the abutment blocks 15 can deform when in contact with the aluminum panel body 19, thereby increasing the clamping effect of the aluminum panel body 19.

[0028] After the clamping frame 13 clamps the aluminum panel body 19, clean water or cleaning liquid is sprayed through the first nozzle 18 to clean the aluminum panel body 19.

[0029] A second water inlet 9 is provided inside the middle plate 2 and on the inner side of the two flexible fixing plates 12. Multiple second water pipes 10 are installed inside the second water inlet 9, and a second nozzle 11 is installed on the top of the second water pipe 10. The multiple second nozzles 11 are all inclined. By making the flexible fixing plate 12 hollow, the second nozzles 11 can clean the inner side of the aluminum single panel body 19 when spraying clean water, thereby increasing the cleaning effect of the aluminum single panel body 19.

[0030] See attached document Figure 5The drive structure includes two mounting chambers 5, each connected to a connecting belt 6. A rack 16 is installed on the inner wall of the connecting belt 6. Gears 17 are rotatably connected within each mounting chamber 5, and the two gears 17 mesh with the two racks 16 respectively. A motor 4 is installed in one of the mounting chambers 5, and the output end of the motor 4 is fixedly connected to one of the gears 17. When the clamping frame 13 needs to move the aluminum panel body 19, the motor 4 can be driven, causing its output end to rotate the gear 17, which in turn drives the connecting belt 6, thereby moving the two flexible fixing plates 12. When the aluminum panel body 19 is moved, the second nozzle 11 and the first nozzle 18 can wash the aluminum panel body 19. Through the continuous movement of the aluminum panel body 19, the sides of the aluminum panel body 19 can be washed, increasing its washing area. Multiple aluminum panel bodies 19 can be clamped at one time. After clamping multiple aluminum panel bodies 19, the flexible fixing plate 12 moves the aluminum panel body 19, so that multiple aluminum panel bodies 19 can be washed at one time. The width of the rack 16 is greater than the width of the gear 17. Through this setting, the gear 17 can always mesh with the rack 16, avoiding the situation where the meshing effect between the two is not good.

[0031] See attached document Figure 4 A first water guide 7 is provided inside the middle plate 2 and on both sides of the flexible fixed plate 12. The water guide 7 allows the flushed water to drain down through the first water guide 7. A water guide plate 8 is installed inside the first water guide 7 and is inclined from top to bottom away from the flexible fixed plate 12. This allows the water guide plate 8 to guide the flushed water and prevent the water from spreading to the second water guide 9. This also prevents the second nozzle 11 from being restricted when flushing the inside of the aluminum single panel body 19.

[0032] The above description is merely a preferred embodiment of this utility model. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principle of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model. Structures, devices, and operating methods not specifically described or explained in this utility model, unless otherwise specified or limited, shall be implemented using conventional methods in the field.

Claims

1. A cleaning device for aluminum single-panel processing, comprising a device body (1), characterized in that: A central plate (2) is fixed in the middle of the device body (1). Two flexible fixing plates (12) are provided on the top of the central plate (2). The flexible fixing plates (12) are hollow structures. Clamping frames (13) are fixed on the sides of the two flexible fixing plates (12) that are far apart from each other. A driving structure for driving the two flexible fixing plates (12) to move is installed on the top of the central plate (2). Two first water pipes (3) are installed inside the device body (1). The two clamping frames (13) are located on the top of the two flexible fixing plates (12) respectively. Multiple first nozzles (18) are installed at the bottom of the two first water pipes (3). A second water inlet (9) is provided inside the middle plate (2) and on the inner side of the two flexible fixed plates (12). A plurality of second water pipes (10) are installed inside the second water inlet (9), and a second nozzle (11) is installed on the top of the second water pipe (10). All the plurality of second nozzles (11) are inclined.

2. The cleaning equipment for aluminum single-panel processing according to claim 1, characterized in that: The drive structure includes two mounting chambers (5), and each of the two mounting chambers (5) is connected to a connecting belt (6). The inner wall of the connecting belt (6) is provided with a rack (16). A gear (17) is rotatably connected in the mounting chamber (5), and the two gears (17) are respectively meshed with the two racks (16). A motor (4) is installed in one of the mounting chambers (5), and the output end of the motor (4) is fixedly connected to one of the gears (17).

3. The cleaning equipment for aluminum single-panel processing according to claim 2, characterized in that: The width of the rack (16) is greater than the width of the gear (17).

4. The cleaning equipment for aluminum single-panel processing according to claim 1, characterized in that: The middle plate (2) is provided with a first water guide (7) on both sides of the flexible fixing plate (12).

5. The cleaning equipment for aluminum single-panel processing according to claim 4, characterized in that: A water guide plate (8) is installed inside the first water inlet (7), and the water guide plate (8) is inclined from top to bottom toward the direction away from the flexible fixing plate (12).

6. The cleaning equipment for aluminum single-panel processing according to claim 1, characterized in that: The clamping frame (13) is provided with a clamping groove (14), and abutment blocks (15) are installed on both sides inside the clamping groove (14).

7. The cleaning equipment for aluminum single-panel processing according to claim 6, characterized in that: The abutment block (15) is made of flexible material and the abutment block (15) is made of rubber.