Intelligent cleaning and surface treatment all-in-one machine for die-cast aluminum alloy parts

Abstract

The application relates to the field of processing of die-casting aluminum alloy parts, and discloses an intelligent cleaning and surface treatment all-in-one machine for die-casting aluminum alloy parts, which comprises a machine body and a fixing frame, a conveying belt is transmissionally installed on the inner wall of the machine body, one end of the machine body is fixedly connected with a discharge hopper, a motor is fixedly installed on the surface of the fixing frame, the bottom end of the motor is fixedly connected with a supporting frame, the output end of the motor is fixedly connected with a rotating rod, a plurality of adjusting belts are fixedly installed on the surface of the rotating rod, the surface of the fixing frame is clamped with the inner wall of the machine body, the size specification of the surface of the fixing frame is matched with the size specification of the inner wall of the machine body, and the plurality of adjusting belts are distributed in a circumferential array with the rotating rod center as an axis; the fixing frame is connected with the inner wall of the machine body, the surface of the fixing frame is provided with the motor, the output end of the motor is provided with a plurality of adjusting belts through the rotating rod, so that the rotating rod can be controlled to rotate through the starting of the motor, and the adjusting belts can overturn the processed materials on the upper end of the conveying belt.

Description

Technical Field

[0001] This application relates to the field of die-cast aluminum alloy parts processing, and in particular to an integrated machine for intelligent cleaning and surface treatment of die-cast aluminum alloy parts. Background Technology

[0002] Aluminum alloy die casting is a technology that uses aluminum alloy as raw material and high pressure casting process to produce precision metal parts. It features high finished product precision, material utilization rate of over 80%, and adaptability to the forming of complex thin-walled parts. Its products are widely used in the automotive (accounting for 80% of the industry's application), electronics, home appliances, and communications fields, and are expanding into high-requirement scenarios such as aviation and shipbuilding. Intelligent cleaning and surface treatment of aluminum alloy parts is a process that removes surface contaminants through physical or chemical methods and improves surface performance using advanced technologies. Aluminum alloy castings are often cleaned and surface treated using ultrasonic cleaning machines. When using a conventional ultrasonic cleaning machine, after connecting the power supply, the workpiece to be cleaned is placed on the upper end of the conveyor belt inside the machine. The conveyor belt controls the movement of the workpiece inside the machine, and the transducer inside the machine converts electrical energy into high-frequency mechanical vibration, which is transmitted to the cleaning fluid, triggering the cavitation effect of liquid molecules to clean the surface of the workpiece. A discharge hopper is installed at one end of the machine to discharge the cleaned workpiece.

[0003] Regarding the aforementioned technologies, the inventors believe that during the cleaning process of conventional ultrasonic cleaning machines, due to the close contact between the workpiece and the conveyor belt, stains are easily left between the workpiece and the conveyor belt, affecting the cleaning effect on aluminum alloy castings.

[0004] The information disclosed in this background section is only intended to enhance the understanding of the background technology of this application, and therefore may include prior art that is not known to those skilled in the art. Utility Model Content

[0005] To address the issue of stain residue remaining between aluminum alloy castings and the conveyor belt during cleaning, this application provides an integrated intelligent cleaning and surface treatment machine for die-cast aluminum alloy parts.

[0006] The intelligent cleaning and surface treatment integrated machine for die-cast aluminum alloy parts provided in this application adopts the following technical solution: An intelligent cleaning and surface treatment integrated machine for die-cast aluminum alloy parts includes a machine body and a fixed frame. A conveyor belt is installed on the inner wall of the machine body, and a discharge hopper is fixedly connected to one end of the machine body. A motor is fixedly installed on the surface of the fixed frame, and a support frame is fixedly connected to the bottom end of the motor. A rotating rod is fixedly connected to the output end of the motor. Several adjusting belts are fixedly installed on the surface of the rotating rod. The surface of the fixed frame is engaged with the inner wall of the machine body, and the dimensions of the fixed frame surface are adapted to the dimensions of the inner wall of the machine body. The several adjusting belts are arranged in a circular array around the center of the rotating rod. One end of the support frame is welded to the surface of the machine body.

[0007] Preferably, one end of the rotating rod is rotatably connected to a bearing, the end of the bearing away from the rotating rod is fixedly installed to the inner wall of the fixed frame, and the center of the bearing and the center of the rotating rod are on the same straight line.

[0008] Preferably, the surface of the fixing frame is fixedly connected with a plurality of sliders, the plurality of sliders are divided into two groups, the two groups of sliders are symmetrically distributed about the fixing frame, and the surface of the sliders is slidably installed with the inner wall of the machine body, and the top of the fixing frame is fixedly connected with two handles.

[0009] Preferably, a plurality of sealing strips are fixedly installed on the surfaces of both the slider and the fixing frame. The sealing strips are rubber strips, and the dimensions of the sealing strip surfaces are interference-fitted with the dimensions of the inner wall of the machine.

[0010] Preferably, the slider has a slot inside, and a limit frame is engaged with the inner wall of the slot. The surface of the limit frame is slidably installed with the inner wall of the fixing frame.

[0011] Preferably, a sliding rod is fixedly connected to one end of the limiting frame, the surface of the sliding rod is slidably installed with the inner wall of the fixed frame, and a control block is fixedly connected to the surface of the sliding rod.

[0012] Preferably, a push spring is fixedly installed at one end of the limiting frame, and the end of the push spring away from the limiting frame is fixedly connected to the inner wall of the fixed frame, and the center of the push spring and the center of the sliding rod are on the same straight line.

[0013] In summary, this application includes the following beneficial technical effects: By connecting the fixed frame to the inner wall of the machine body, a motor is mounted on the surface of the fixed frame. Several adjusting belts are mounted on the output end of the motor via a rotating rod, allowing the rotating rod to be controlled to rotate after the motor starts. This control of the adjusting belts flips the processed material on the upper end of the conveyor belt. One end of the rotating rod is rotatably connected to a bearing, and the other end of the bearing is fixedly installed to the inner wall of the fixed frame, facilitating easier rotation of the rotating rod. A handle is mounted on the top of the fixed frame, and several sliders are mounted on its surface, allowing the fixed frame to be installed in the machine body and easily removed from the machine body via the handle. Rubber sealing strips are fixedly connected to the surfaces of the fixed frame and sliders to improve the sealing between the fixed frame, sliders, and the machine body. Compared to existing technologies, this method effectively improves the cleaning effect of aluminum alloy castings. A slot can also be made inside the slider, and a limit frame is engaged with the inner wall of the slot to keep the slider fixed to the inner wall of the machine body. A sliding rod is fixedly installed at one end of the limit frame, and a control block is fixedly connected to the surface of the sliding rod to control the movement of the sliding rod. A push spring is fixedly connected to one end of the limit frame to keep the limit frame engaged with the slot. This effectively improves the performance of the device. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of the intelligent cleaning and surface treatment integrated machine for die-cast aluminum alloy parts according to the application embodiment; Figure 2 This is a schematic diagram of the fixing frame structure according to the application embodiment; Figure 3 This is a side view of the embodiment of the application. Figure 4 This is a schematic diagram of the structure at point A in the embodiment of the application.

[0015] Explanation of reference numerals in the attached drawings: 1. Machine body; 2. Conveyor belt; 3. Discharge hopper; 4. Fixed frame; 5. Motor; 6. Support frame; 7. Rotating rod; 8. Adjusting belt; 9. Bearing; 10. Slider; 11. Handle; 12. Sealing strip; 13. Slot; 14. Limiting frame; 15. Sliding rod; 16. Control block; 17. Push spring. Detailed Implementation

[0016] The following is in conjunction with the appendix Figure 1-4 This application will be described in further detail.

[0017] This application discloses an integrated intelligent cleaning and surface treatment machine for die-cast aluminum alloy parts, as described in the embodiments below. Figure 1 - Figure 2The ultrasonic cleaner includes a body 1. During use, after connecting the body 1 to a power source, the workpiece to be cleaned is placed on the upper end of the conveyor belt 2 inside the body 1. The conveyor belt 2 controls the movement of the workpiece within the body 1, and the transducer inside the body 1 converts electrical energy into high-frequency mechanical vibration, which is then transmitted to the cleaning fluid, triggering cavitation of the liquid molecules and cleaning the surface of the workpiece. A discharge hopper 3 is installed at one end of the body 1 to discharge the cleaned workpiece. A fixed frame 4 is connected to the inner wall of the body 1, and a motor 5 is mounted on the surface of the fixed frame 4. The bottom end of the motor 5 is connected to the surface of the body 1 via a support frame 6, and a rotating rod 7 is fixedly connected to the output end of the motor 5. Several adjusting belts 8 are fixedly mounted on the surface of the rotating rod 7. After the motor 5 is started, the rotating rod 7 is rotated, and the adjusting belts 8 are used to flip the workpiece on the upper end of the conveyor belt 2, thereby preventing stains from remaining between the workpiece and the conveyor belt 2.

[0018] Reference Figure 2 One end of the rotating rod 7 is rotatably connected to the bearing 9, and one end of the bearing 9 is fixedly installed on the inner wall of the fixed frame 4. The bearing 9 reduces the friction between the rotating rod 7 and the fixed frame 4, making it easier for the rotating rod 7 to rotate. A handle 11 is installed on the top of the fixed frame 4, and several sliders 10 are installed on the surface of the fixed frame 4. The surface of the sliders 10 is slidably connected to the inner wall of the machine body 1. The fixed frame 4 is installed in the machine body 1 by means of the sliders 10, and the handle 11 makes it easy to remove the fixed frame 4 from the machine body 1, which is more convenient for later maintenance. Rubber sealing strips 12 are fixedly connected to the surfaces of the fixed frame 4 and the sliders 10. The surface of the sealing strips 12 is connected to the inner wall of the machine body 1. The sealing strips 12 improve the sealing between the fixed frame 4, the sliders 10 and the machine body 1, preventing the cleaning fluid in the machine body 1 from leaking out.

[0019] Reference Figure 3 - Figure 4 A slot 13 is formed inside the slider 10. A limit frame 14 is engaged with the inner wall of the slot 13. The surface of the limit frame 14 is slidably connected to the inner wall of the fixed frame 4. By engaging the limit frame 14 with the slot 13, the slider 10 is fixed to the inner wall of the machine body 1. A sliding rod 15 is fixedly installed at one end of the limit frame 14. A control block 16 is fixedly connected to the surface of the sliding rod 15. The sliding rod 15 is moved by controlling the control block 16, which facilitates the installation and removal of the slider 10. A push spring 17 is fixedly connected to one end of the limit frame 14. One end of the push spring 17 is fixedly installed to the inner wall of the fixed frame 4. The push spring 17 pushes one end of the limit frame 14, keeping the limit frame 14 engaged with the slot 13.

[0020] The implementation principle of the intelligent cleaning and surface treatment integrated machine for die-cast aluminum alloy parts in this application embodiment is as follows: A fixed frame 4 is connected to the inner wall of the machine body 1. A motor 5 is mounted on the surface of the fixed frame 4. The bottom end of the motor 5 is connected to the surface of the machine body 1 via a support frame 6. A rotating rod 7 is fixedly connected to the output end of the motor 5. Several adjusting belts 8 are fixedly mounted on the surface of the rotating rod 7, so that the rotating rod 7 can be controlled to rotate after the motor 5 is started. The adjusting belts 8 are used to flip the processed material on the upper end of the conveyor belt 2, thereby preventing stains from remaining between the processed material and the conveyor belt 2. One end of the rotating rod 7 is rotatably connected to a bearing 9, and one end of the bearing 9 is fixedly installed to the inner wall of the fixed frame 4, so that the bearing 9 can reduce the rotation... The friction between the moving rod 7 and the fixed frame 4 makes it easier for the rotating rod 7 to rotate. The top of the fixed frame 4 is equipped with a handle 11, and several sliders 10 are installed on the surface of the fixed frame 4. The surface of the sliders 10 is slidably connected to the inner wall of the machine body 1, so as to install the fixed frame 4 inside the machine body 1 with the help of the sliders 10. The handle 11 makes it easy to remove the fixed frame 4 from the machine body 1, which is more convenient for later maintenance. Rubber sealing strips 12 are fixedly connected to the surface of the fixed frame 4 and the sliders 10. The surface of the sealing strips 12 is connected to the inner wall of the machine body 1, so as to improve the sealing between the fixed frame 4, the sliders 10 and the machine body 1, and prevent the cleaning fluid inside the machine body 1 from leaking out.

[0021] A slot 13 can also be made inside the slider 10. The inner wall of the slot 13 is engaged with a limit frame 14. The surface of the limit frame 14 is slidably connected to the inner wall of the fixed frame 4, so that the slider 10 is fixed to the inner wall of the machine body 1 by means of the limit frame 14 and the slot 13. A sliding rod 15 is fixedly installed at one end of the limit frame 14. A control block 16 is fixedly connected to the surface of the sliding rod 15, so that the sliding rod 15 can be moved by means of the control block 16, so that the slider 10 can be installed and removed. A push spring 17 is fixedly connected to one end of the limit frame 14. One end of the push spring 17 is fixedly installed to the inner wall of the fixed frame 4, so that the push spring 17 can push one end of the limit frame 14 to keep the limit frame 14 engaged with the slot 13.

[0022] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. An integrated intelligent cleaning and surface treatment machine for die-cast aluminum alloy parts, comprising a machine body (1) and a fixing frame (4), characterized in that: The inner wall of the machine body (1) is equipped with a transmission belt (2), and a discharge hopper (3) is fixedly connected to one end of the machine body (1). A motor (5) is fixedly installed on the surface of the fixed frame (4). A support frame (6) is fixedly connected to the bottom end of the motor (5), and a rotating rod (7) is fixedly connected to the output end of the motor (5). Several adjusting belts (8) are fixedly installed on the surface of the rotating rod (7).

2. The intelligent cleaning and surface treatment integrated machine for die-cast aluminum alloy parts according to claim 1, characterized in that: The surface of the fixing frame (4) is engaged with the inner wall of the body (1), and the size of the surface of the fixing frame (4) is compatible with the size of the inner wall of the body (1). Several adjustment belts (8) are arranged in a circular array with the center of the rotating rod (7) as the axis. One end of the support frame (6) is welded to the surface of the body (1).

3. The intelligent cleaning and surface treatment integrated machine for die-cast aluminum alloy parts according to claim 1, characterized in that: One end of the rotating rod (7) is rotatably connected to a bearing (9). The end of the bearing (9) away from the rotating rod (7) is fixedly installed on the inner wall of the fixed frame (4), and the center of the bearing (9) and the center of the rotating rod (7) are on the same straight line.

4. The intelligent cleaning and surface treatment integrated machine for die-cast aluminum alloy parts according to claim 1, characterized in that: The surface of the fixed frame (4) is fixedly connected with a number of sliders (10). The number of sliders (10) are divided into two groups. The two groups of sliders (10) are symmetrically distributed about the fixed frame (4) as an axis. The surface of the sliders (10) is slidably installed with the inner wall of the body (1). The top of the fixed frame (4) is fixedly connected with two handles (11).

5. The intelligent cleaning and surface treatment integrated machine for die-cast aluminum alloy parts according to claim 4, characterized in that: Several sealing strips (12) are fixedly installed on the surfaces of the slider (10) and the fixing frame (4). The sealing strips (12) are rubber strips, and the dimensions of the sealing strips (12) are interference fit with the dimensions of the inner wall of the machine body (1).

6. The intelligent cleaning and surface treatment integrated machine for die-cast aluminum alloy parts according to claim 4, characterized in that: The slider (10) has a slot (13) inside, and the inner wall of the slot (13) is fitted with a limit frame (14). The surface of the limit frame (14) is slidably installed with the inner wall of the fixing frame (4).

7. The intelligent cleaning and surface treatment integrated machine for die-cast aluminum alloy parts according to claim 6, characterized in that: One end of the limiting frame (14) is fixedly connected to a sliding rod (15), the surface of the sliding rod (15) is slidably installed with the inner wall of the fixed frame (4), and a control block (16) is fixedly connected to the surface of the sliding rod (15).

8. The intelligent cleaning and surface treatment integrated machine for die-cast aluminum alloy parts according to claim 6, characterized in that: A push spring (17) is fixedly installed at one end of the limiting frame (14). The end of the push spring (17) away from the limiting frame (14) is fixedly connected to the inner wall of the fixed frame (4), and the center of the push spring (17) and the center of the sliding rod (15) are on the same straight line.

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