A rust removal device for ship repair
Patent Information
- Application Number
- CN202522534370.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-28
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-11-28
AI Technical Summary
[0004]本实用新型的目的在于提供一种船舶修理用除锈装置,以解决上述背景技术中提出现有的装置在使用时,无法将除锈剂与水充分混合,使得除锈的效果不佳,并且不便于清洗装置,同时在进行化学除锈时,不便于工作人员拿取的问题
1.该一种船舶修理用除锈装置,通过在除锈釜的内部焊接架设块,架设块的顶端安装驱动机,驱动机的顶端焊接有链接架,链接架的两侧焊接有组合刷,链接架的顶端设置有搅合桩,除锈釜的顶端焊接有拼合盖,拼合盖的底端固定设置有超声波发生器,在将需要除锈的物件放入到除锈釜,再将内部倒入水和除锈剂,启动驱动机,驱动机带动链接架和搅合桩旋转,使得内部的水与除锈剂可充分混合,再启动超声波发生器,对内部的水与除锈剂发出高频震动,可加速混合液与物件表面的反应速率,并且设置的组合刷可在除锈完成后对内壁进行清洁。
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Figure CN224913102U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of rust removal technology in ship repair, specifically a rust removal device for ship repair. Background Technology
[0002] Water transport is a mode of transportation that uses ships, rafts, and other floating vehicles to transport passengers and goods on rivers, lakes, artificial waterways, and oceans. It is an important component of my country's comprehensive transportation system and is increasingly demonstrating its significant role. However, after prolonged use, ships inevitably develop some degree of rust on their surfaces, requiring rust removal equipment for treatment.
[0003] Existing devices cannot fully mix rust remover with water during use, resulting in poor rust removal effect and inconvenience in cleaning the device. Furthermore, they are inconvenient for workers to handle during chemical rust removal. Therefore, a rust removal device for ship repair is proposed. Utility Model Content
[0004] The purpose of this utility model is to provide a rust removal device for ship repair, in order to solve the problems mentioned in the background art, that existing devices cannot fully mix rust remover with water during use, resulting in poor rust removal effect, inconvenience in cleaning the device, and inconvenience for workers to handle during chemical rust removal.
[0005] To achieve the above objectives, this utility model provides a rust removal device for ship repair.
[0006] The device includes a rust removal kettle, which has a rust removal mechanism fixedly installed inside. The rust removal mechanism includes a support block, which has a drive motor fixedly installed at the top of the support block. The drive motor has a connecting frame fixedly installed at the top of the drive motor. The connecting frame has combination brushes fixedly installed on both sides. The connecting frame has a stirring pile fixedly installed at the top of the connecting frame. The top of the rust removal kettle has a splicing cover fixedly installed. The bottom of the splicing cover has an ultrasonic generator fixedly installed. The splicing cover has a convenient mechanism fixedly installed inside. The convenient mechanism includes a circular groove. The interior of the assembly cover has several circular grooves. A support cover is movably mounted inside each circular groove. A fastener is fixed to the bottom of the support cover. A fastening bottle head is movably mounted inside the fastener. A mesh frame compartment is fixed to the bottom of the fastening bottle head. By having two circular grooves inside the assembly cover, a support cover is movably mounted inside each circular groove. A fastener is welded to the bottom of the support cover. A fastening bottle head is movably mounted inside the fastener. A mesh frame compartment is welded to the bottom of the fastening bottle head. The object to be derusted is placed in the mesh frame compartment, which is made of a relatively dense metal mesh. The fastener and the fastening bottle head are threaded together. When soaking the object for rust removal, it can be placed inside. After rust removal, the entire convenient mechanism can be lifted directly without requiring personnel to enter the device, making it convenient and quick. The rust removal kettle has a fixed groove on one side, and an injection port is fixedly installed on one side of the fixed groove. By opening a fixed groove on one side of the rust removal kettle and installing an injection port on one side of the fixed groove, water for soaking and rust removal agent can be added to the inside through the injection port. The rust removal kettle is provided with an observation port on one side and a regulator on the other side. The observation port on one side of the rust removal kettle facilitates the observation of the immersion level inside, and the regulator on the other side facilitates the control of the internal electrical operation. The bottom of the rust removal kettle is fixedly equipped with several support piles, and the bottom of the rust removal kettle is provided with a discharge port. By setting three support piles at the bottom of the rust removal kettle, the entire device can be supported. The discharge port at the bottom of the rust removal kettle is provided to facilitate the discharge of rust removal waste liquid. The top of the support cover is fixedly provided with a splicing rod, which makes it easy to remove the convenient mechanism.
[0007] Compared with the prior art, the beneficial effects of this utility model are: 1. A rust removal device for ship repair comprises a frame welded inside a rust removal vessel, a drive motor mounted on the top of the frame, a connecting frame welded to the top of the drive motor, combined brushes welded to both sides of the connecting frame, a stirring pile set at the top of the connecting frame, a combined cover welded to the top of the rust removal vessel, and an ultrasonic generator fixedly installed at the bottom of the combined cover. The object to be rusted is placed into the rust removal vessel, water and rust remover are poured in, the drive motor is started, and the drive motor drives the connecting frame and stirring pile to rotate, allowing the water and rust remover to mix thoroughly. The ultrasonic generator is then activated to emit high-frequency vibrations to the water and rust remover, accelerating the reaction rate between the mixture and the object's surface. The combined brushes can also clean the inner wall after rust removal.
[0008] 2. This rust removal device for ship repair comprises two circular slots inside a splicing cover. A support cover is movably installed inside the circular slots, and a fastener is welded to the bottom of the support cover. A fastening bottle head is movably installed inside the fastener, and a mesh frame compartment is welded to the bottom of the fastening bottle head. The object to be derusted is placed in the mesh frame compartment, which is made of a relatively dense metal mesh. The fastener and the fastening bottle head are threaded together. When soaking the object for rust removal, it can be placed inside. After rust removal is completed, the entire convenient mechanism can be lifted directly without the need for personnel to enter the device to retrieve it, making it convenient and quick.
[0009] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below. Attached Figure Description
[0010] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the installation of the fastener of this utility model; Figure 3 This is a schematic diagram of the installation of the drive unit of this utility model; Figure 4 This is a schematic diagram of the installation of the mixing pile of this utility model.
[0011] In the diagram: 1. Rust removal kettle; 2. Support block; 3. Drive motor; 4. Connecting frame; 5. Combination brush; 6. Stirring pile; 7. Assembly cover; 8. Ultrasonic generator; 9. Round groove; 10. Support cover; 11. Fastener; 12. Bottle head fastener; 13. Mesh frame compartment; 14. Fixing groove; 15. Injection port; 16. Observation port; 17. Debugger; 18. Support pile; 19. Discharge port; 20. Assembly rod. Detailed Implementation
[0012] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.
[0013] The first embodiment of this application is as follows: Please see Figure 1 - Figure 4 As shown, this utility model provides a technical solution: A rust removal device for ship repair includes a rust removal tank 1. A rust removal mechanism is fixedly installed inside the rust removal tank 1. The rust removal mechanism includes a support block 2. The support block 2 is fixedly installed inside the rust removal tank 1. A drive motor 3 is fixedly installed at the top of the support block 2. A connecting frame 4 is fixedly installed at the top of the drive motor 3. Combination brushes 5 are fixedly installed on both sides of the connecting frame 4. A stirring pile 6 is fixedly installed at the top of the connecting frame 4. A splicing cover 7 is fixedly installed at the top of the rust removal tank 1. An ultrasonic generator 8 is fixedly installed at the bottom of the splicing cover 7. A convenient mechanism is fixedly installed inside the splicing cover 7. Through the above scheme, a support block 2 is welded inside the rust removal tank 1, a drive motor 3 is installed on the top of the support block 2, a connecting frame 4 is welded to the top of the drive motor 3, combined brushes 5 are welded to both sides of the connecting frame 4, a stirring pile 6 is set at the top of the connecting frame 4, a splicing cover 7 is welded to the top of the rust removal tank 1, and an ultrasonic generator 8 is fixedly set at the bottom of the splicing cover 7. When the object to be derusted is placed into the rust removal tank 1, water and rust remover are poured into the inside, the drive motor 3 is started, and the drive motor 3 drives the connecting frame 4 and the stirring pile 6 to rotate, so that the water and rust remover inside can be fully mixed. Then the ultrasonic generator 8 is started to emit high-frequency vibrations to the water and rust remover inside, which can accelerate the reaction rate of the mixture with the surface of the object. In addition, the combined brushes 5 can clean the inner wall after the rust removal is completed. In this embodiment, preferably, the convenient mechanism includes a circular groove 9, and the interior of the splicing cover 7 is provided with a plurality of circular grooves 9. A support cover 10 is movably arranged inside the circular groove 9. A fastener 11 is fixedly arranged at the bottom end of the support cover 10. A fastening bottle head 12 is movably arranged inside the fastener 11. A mesh frame compartment 13 is fixedly arranged at the bottom end of the fastening bottle head 12. Through the above solution, two circular grooves 9 are opened inside the splicing cover 7. A support cover 10 is movably installed inside the circular grooves 9. A fastener 11 is welded to the bottom end of the support cover 10. A fastening bottle head 12 is movably installed inside the fastener 11. A mesh frame compartment 13 is welded to the bottom end of the fastening bottle head 12. The object to be derusted is placed in the mesh frame compartment 13. The mesh frame compartment 13 is made of a relatively dense metal mesh. The fastener 11 and the fastening bottle head 12 are threaded together. When the object is soaked for derusting, it can be placed inside. After the derusting is completed, the entire convenient mechanism can be picked up directly without the need for staff to go deep into the device to retrieve it, which is convenient and quick. In this embodiment, preferably, a fixing groove 14 is provided on one side of the rust removal kettle 1, and an injection port 15 is fixedly provided on one side of the fixing groove 14. With the above solution, by opening a fixing groove 14 on one side of the rust removal tank 1 and setting an injection port 15 on one side of the fixing groove 14, the water for soaking and rust remover can be added to the inside through the injection port 15. In this embodiment, preferably, an observation port 16 is fixedly provided on one side of the rust removal tank 1, and an adjuster 17 is fixedly provided on one side of the rust removal tank 1. With the above scheme, by setting an observation port 16 on one side of the rust removal tank 1, it is convenient to observe the soaking degree inside. By setting a debugger 17 on one side of the rust removal tank 1, it is convenient to control the internal electrical operation. In this embodiment, preferably, a plurality of support piles 18 are fixedly provided at the bottom end of the rust removal tank 1, and a discharge port 19 is opened at the bottom end of the interior of the rust removal tank 1; With the above scheme, three support piles 18 are set at the bottom of the rust removal tank 1 to facilitate the support of the entire device, and a discharge port 19 is set at the bottom of the interior of the rust removal tank 1 to facilitate the discharge of rust removal waste liquid. In this embodiment, preferably, a splicing rod 20 is fixedly provided at the top of the support cover 10; With the above solution, by setting a splicing rod 20 at the top of the support cover 10, the splicing rod 20 makes it easy to take out the convenient mechanism.
[0014] Example 1: Place the object to be derusted into the derusting kettle 1, then pour in water and derusting agent, start the drive motor 3, the drive motor 3 drives the connecting frame 4 and the stirring pile 6 to rotate, so that the water and derusting agent inside can be fully mixed. Then start the ultrasonic generator 8 to emit high-frequency vibrations to the water and derusting agent inside, which can accelerate the reaction rate of the mixture with the surface of the object. In addition, the set combination brush 5 can clean the inner wall after the derusting is completed.
[0015] Example 2: When soaking an object to remove rust, it can be placed inside. After the rust removal is completed, the entire convenient mechanism can be picked up directly without the need for staff to go deep into the device to retrieve it, which is convenient and quick.
[0016] In this embodiment, a rust removal device for ship repair is used by welding a support block 2 inside the rust removal vessel 1. A drive motor 3 is installed at the top of the support block 2, and a connecting frame 4 is welded to the top of the drive motor 3. Combined brushes 5 are welded to both sides of the connecting frame 4, and a stirring pile 6 is set at the top of the connecting frame 4. A splicing cover 7 is welded to the top of the rust removal vessel 1, and an ultrasonic generator 8 is fixedly installed at the bottom of the splicing cover 7. When the object to be derusted is placed into the rust removal vessel 1, water and rust remover are poured in, and the drive motor 3 is started. The drive motor 3 drives the connecting frame 4 and the stirring pile 6 to rotate, so that the water and rust remover inside can be fully mixed. Then, the ultrasonic generator 8 is started to emit high-frequency vibrations to the water and rust remover inside, which can accelerate the mixing of the mixture with the surface of the object. The reaction rate of the surface is controlled, and the combined brush 5 can clean the inner wall after rust removal. Two round grooves 9 are opened inside the splicing cover 7. A support cover 10 is movably installed inside the round grooves 9. Fasteners 11 are welded to the bottom of the support cover 10. A fastening bottle head 12 is movably installed inside the fastener 11. A mesh frame chamber 13 is welded to the bottom of the fastening bottle head 12. The object to be derusted is placed in the mesh frame chamber 13. The mesh frame chamber 13 is made of a relatively dense metal mesh. The fasteners 11 and the fastening bottle head 12 are threaded. When soaking the object for rust removal, it can be placed inside. After rust removal, the entire convenient mechanism can be picked up directly without the need for staff to go deep into the device to retrieve it, which is convenient and quick.
[0017] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art can understand that all or part of the processes for implementing the above embodiments and equivalent changes made in accordance with the claims of this application still fall within the scope of this application.
Claims
1. A rust removal device for ship repair, characterized in that: The device includes a rust removal autoclave, inside which a rust removal mechanism is fixedly installed. The rust removal mechanism includes a support block, and the support block is fixedly installed inside the rust removal autoclave. A drive motor is fixedly installed at the top of the support block, and a connecting frame is fixedly installed at the top of the drive motor. Combined brushes are fixedly installed on both sides of the connecting frame, and a stirring pile is fixedly installed at the top of the connecting frame. A splicing cover is fixedly installed at the top of the rust removal autoclave, and an ultrasonic generator is fixedly installed at the bottom of the splicing cover. A convenient mechanism is fixedly installed inside the splicing cover.
2. The rust removal device for ship repair according to claim 1, characterized in that: The convenient mechanism includes a circular groove. The interior of the splicing cover has several circular grooves. A support cover is movably disposed inside the circular groove. A fastener is fixedly disposed at the bottom end of the support cover. A bottle head is movably disposed inside the fastener. A mesh frame compartment is fixedly disposed at the bottom end of the bottle head.
3. A rust removal device for ship repair according to claim 1, characterized in that: A fixing groove is provided on one side of the rust removal kettle, and an injection port is fixedly provided on one side of the fixing groove.
4. A rust removal device for ship repair according to claim 1, characterized in that: An observation port is fixedly installed on one side of the rust removal kettle, and an adjuster is fixedly installed on one side of the rust removal kettle.
5. A rust removal device for ship repair according to claim 1, characterized in that: The bottom of the rust removal kettle is fixedly provided with several support piles, and the bottom of the rust removal kettle is provided with a discharge port.
6. A rust removal device for ship repair according to claim 2, characterized in that: A splicing rod is fixedly installed at the top of the support cover.