Anti-overlapping mesh basket for ultrasonic cleaning of small parts

CN224913105UActive Publication Date: 2026-10-30SHENZHEN YANGFEIYANG TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202522574298.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-04
Publication Date
2026-10-30
Estimated Expiration
2035-12-04

AI Technical Summary

Technical Problem

[0005]本实用新型的目的在于提供小零件超声波清洗用防叠压网篮,通过分层篮和水柱喷头等组件的相互配合,解决了现有零件在超声波清洗时因堆叠而无法全面清洗干净的问题

Benefits of technology

[0016]1、本实用新型通过在防压网篮内侧面开设凹槽并配合翻转清洗装置的固定块设计,有效解决了传统网篮在超声波清洗过程中因水流冲击导致零件堆叠的问题,该结构使分层篮在清洗时保持稳定间距,配合线性阵列分布的水柱喷头形成定向水流冲击,可以使零件被水柱形成定向水流冲击进行翻转,避免了零件相互挤压造成的清洗死角,又通过分层设计提高了单次清洗的零件容纳量,显著提升了清洗效率与洁净度。

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Abstract

The utility model discloses a small part ultrasonic cleaning is prevented and is stacked net basket relates to the technical field of preventing and stacking net basket, the utility model discloses a prevent and press net basket, the side surface fixedly connected with the auxiliary handle of prevent and press net basket, the side surface fixedly connected with rubber protective sleeve of auxiliary handle, the top of prevent and press net basket is provided with the cover body. The utility model discloses through setting up the recess in the inside lateral surface of prevent and press net basket and cooperation turnover cleaning device's fixed block design, effectively solved the problem that the part was stacked because of the water flow impact in the ultrasonic cleaning process of traditional net basket, the structure makes the stable interval of layered basket when cleaning, cooperation linear array distribution's water column shower nozzle forms directional water flow impact, can make the part be water column and form directional water flow impact and turn over, avoided the cleaning dead angle caused by the mutual extrusion of part. Solve the technical problem of the part in the ultrasonic cleaning in related art because of stacking and can not clean completely.
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Description

Technical Field

[0001] This utility model belongs to the technical field of anti-overlapping mesh baskets, and in particular relates to an anti-overlapping mesh basket for ultrasonic cleaning of small parts. Background Technology

[0002] Ultrasonic cleaning relies on cavitation to remove dirt. However, small parts placed in ordinary mesh baskets tend to be stacked randomly, and the stacked areas will be blocked, which will not only hinder the penetration of ultrasonic energy, but also prevent the cleaning fluid from fully contacting the dirt, resulting in cleaning blind spots on the parts, leaving residual oil, dust and other impurities.

[0003] An ultrasonic cleaning machine (publication number: CN218049389U) disclosed in a public notice includes: a water tank, a basket unit, an ultrasonic generator, a transducer, and a hot water circulation unit. The basket unit is rotatably connected inside the water tank and is used to place the workpiece to be cleaned. The transducer is located at the bottom of the water tank and is connected to the ultrasonic generator. One end of the hot water circulation unit is connected to one side of the interior of the water tank, and the other end is connected to the other side of the interior of the water tank. During the cleaning process, the workpiece is placed in the basket unit, which can rotate relative to the water tank, causing the workpiece to continuously rotate during cleaning. This ensures that the workpiece surface receives ultrasonic waves evenly, improving the cleaning effect.

[0004] In the aforementioned application, the cooperation between the ultrasonic generator and transducer and other components makes it difficult to effectively solve the problem of parts stacking due to water flow impact during ultrasonic cleaning of small parts in traditional mesh baskets, which easily causes cleaning dead corners formed by the mutual compression of parts. Therefore, we proposed an anti-stack mesh basket for ultrasonic cleaning of small parts. Utility Model Content

[0005] The purpose of this invention is to provide an anti-overlapping mesh basket for ultrasonic cleaning of small parts. Through the cooperation of components such as layered baskets and water jet nozzles, it solves the problem that existing parts cannot be thoroughly cleaned during ultrasonic cleaning due to stacking.

[0006] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0007] This utility model relates to an anti-overlapping mesh basket for ultrasonic cleaning of small parts, comprising an anti-pressure mesh basket, an auxiliary handle fixedly connected to the side of the anti-pressure mesh basket, a rubber protective sleeve fixedly connected to the side of the auxiliary handle, a cover provided on the top of the anti-pressure mesh basket, a partition basket provided on the inner side of the anti-pressure mesh basket, and a flipping cleaning device provided on the inner side of the anti-pressure mesh basket.

[0008] The flipping cleaning device includes a fixing block, the bottom of which is fixedly connected to the inner side of the anti-pressure mesh basket, and a layered basket is fixedly connected to the top of the fixing block. An installation plate is fixedly connected to the inner side of the anti-pressure mesh basket, and a water jet nozzle is provided on the top of the installation plate.

[0009] Furthermore, the inner side of the anti-pressure basket is provided with a groove. This design is conducive to the stable placement of the fixing block and ensures that the overturning cleaning device will not shift or shake during operation.

[0010] Furthermore, the inner side of the groove abuts against the bottom of the fixing block. This design helps to further enhance the stability of the fixing block and prevent it from shifting due to water flow impact or collision of parts during the cleaning process.

[0011] Furthermore, the number of water jet nozzles is set to several and arranged in a linear array on the inner side of the pressure-resistant mesh basket. This design is conducive to realizing all-round, multi-angle water jet spray, ensuring that small parts can be subjected to uniform and strong impact during the cleaning process, thereby effectively removing surface dirt and impurities.

[0012] Furthermore, a comprehensive cleaning device is provided at the bottom of the cover. The comprehensive cleaning device includes a rotating base, the bottom of which is rotatably connected to the bottom of the cover. A spray head is fixedly connected to the top of the rotating base, and a rotating nozzle is fixedly connected to the side of the spray head. A water spray nozzle is provided at the top of the spray head. This design facilitates omnidirectional rotation, and the rotating nozzle further enhances the diffusion range of the water flow.

[0013] Furthermore, the number of water nozzles is set to several and arranged in a circumferential array on the top of the spray head. This design facilitates more precise water jet spraying, ensuring that every corner of each small part is fully covered by the water flow, thereby improving the thoroughness and uniformity of cleaning.

[0014] Furthermore, the number of spray heads is set to several and arranged in a linear array at the bottom of the cover. This design helps to form a multi-layered, three-dimensional cleaning network when the cover is closed, ensuring that the small parts in each compartment are subjected to uniform and comprehensive water flow impact.

[0015] This utility model has the following beneficial effects:

[0016] 1. This utility model effectively solves the problem of parts stacking due to water flow impact during ultrasonic cleaning by opening grooves on the inner side of the anti-pressure mesh basket and using a fixing block design for the flipping cleaning device. This structure allows the layered baskets to maintain a stable spacing during cleaning. Combined with the linear array of water jet nozzles to form a directional water flow impact, the parts can be flipped by the directional water flow impact, avoiding cleaning dead corners caused by the parts squeezing each other. Furthermore, the layered design increases the number of parts that can be cleaned in a single cycle, significantly improving cleaning efficiency and cleanliness.

[0017] 2. This utility model utilizes a comprehensive cleaning device located at the bottom of the cover, employing a rotating base to drive the spray heads to rotate omnidirectionally. This, combined with rotating side spray heads and a top circumferential array of spray nozzles, forms a multi-dimensional, three-dimensional spraying system. This device works synergistically with the tilting cleaning device; as the tiered basket tilts the parts, the comprehensive cleaning device simultaneously performs 360-degree spraying without blind spots, ensuring that every surface of each part receives a uniform and intense water flow impact. The specially designed linear array of spray heads, when the cover is closed, forms a vertical correspondence with the tilting cleaning device below, creating a complete cleaning water circulation system.

[0018] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a structural schematic diagram of the three-dimensional appearance of the present invention from a first-person perspective;

[0021] Figure 2 This is a schematic diagram of the structure of the present invention from a second-view three-dimensional cross-section;

[0022] Figure 3 This is a three-dimensional cross-sectional structural diagram of the tilting cleaning device of this utility model;

[0023] Figure 4 This is a three-dimensional enlarged structural schematic diagram of the tilting cleaning device of this utility model;

[0024] Figure 5 This is a three-dimensional enlarged structural schematic diagram of the comprehensive cleaning device of this utility model.

[0025] The attached diagram lists the components represented by each number as follows:

[0026] 1. Anti-pressure mesh basket; 2. Auxiliary handle; 3. Rubber protective sleeve; 4. Cover; 5. Separator basket; 6. Tilting cleaning device; 601. Fixing block; 602. Layered basket; 603. Mounting plate; 604. Water jet nozzle; 7. Groove; 8. Comprehensive cleaning device; 801. Rotating base; 802. Spray head; 803. Rotating nozzle; 804. Water spray nozzle. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0028] Please see Figures 1-5 As shown, this utility model is an anti-overlapping mesh basket for ultrasonic cleaning of small parts, including an anti-pressure mesh basket 1, an auxiliary handle 2 fixedly connected to the side of the anti-pressure mesh basket 1, a rubber protective sleeve 3 fixedly connected to the side of the auxiliary handle 2, a cover 4 provided on the top of the anti-pressure mesh basket 1, a partition basket 5 provided on the inner side of the anti-pressure mesh basket 1, and a flipping cleaning device 6 provided on the inner side of the anti-pressure mesh basket 1.

[0029] The flipping cleaning device 6 includes a fixing block 601. The bottom of the fixing block 601 is fixedly connected to the inner side of the anti-pressure mesh basket 1. The top of the fixing block 601 is fixedly connected to a layered basket 602. The inner side of the anti-pressure mesh basket 1 is fixedly connected to a mounting plate 603. A water jet nozzle 604 is provided on the top of the mounting plate 603.

[0030] As shown in the figure, the inner side of the anti-pressure basket 1 is provided with a groove 7. This design is conducive to the stable placement of the fixing block 601 and ensures that the overturning cleaning device 6 will not shift or shake during operation.

[0031] As shown in the figure, the inner side of the groove 7 abuts against the bottom of the fixing block 601. This design helps to further enhance the stability of the fixing block 601 and prevent it from shifting due to water flow impact or part collision during the cleaning process.

[0032] As shown in the figure, there are several water jet nozzles 604 arranged in a linear array on the inner side of the pressure-resistant mesh basket 1. This design is conducive to achieving all-round, multi-angle water jet spray, ensuring that small parts can be subjected to uniform and strong impact during the cleaning process, thereby effectively removing dirt and impurities from the surface.

[0033] As shown in the figure, a comprehensive cleaning device 8 is provided at the bottom of the cover 4. The comprehensive cleaning device 8 includes a rotating base 801, the bottom of the rotating base 801 is rotatably connected to the bottom of the cover 4, a spray head 802 is fixedly connected to the top of the rotating base 801, a rotating nozzle 803 is fixedly connected to the side of the spray head 802, and a water spray nozzle 804 is opened on the top of the spray head 802. This design is conducive to omnidirectional rotation, and the rotating nozzle 803 further enhances the diffusion range of the water flow.

[0034] As shown in the figure, there are several water nozzles 804 arranged in a circular array on the top of the spray head 802. This design helps to achieve more precise water jet spray, so that every corner of each small part can be fully covered by the water flow, improving the thoroughness and uniformity of cleaning.

[0035] As shown in the figure, there are several spray heads 802 arranged in a linear array at the bottom of the cover 4. This design helps to form a multi-layered, three-dimensional cleaning network when the cover 4 is closed, ensuring that the small parts in each compartment 5 are subjected to uniform and comprehensive water flow impact.

[0036] A specific application of this embodiment is as follows: Before the cleaning operation begins, the operator uses the auxiliary handle 2 to smoothly place the anti-pressure basket 1 into the ultrasonic cleaning equipment. Then, the small parts to be cleaned are evenly distributed in the partition basket 5 and the layered basket 602. After closing the cover 4, the equipment is started. The ultrasonic generator produces high-frequency vibrations, which are transmitted to the cleaning fluid. At this time, the flipping cleaning device 6 and the comprehensive cleaning device 8 work together—the bottom of the fixing block 601 is in close contact with the groove 7, ensuring that the layered basket 602 maintains a stable spacing under the ultrasonic cavitation effect and water flow impact. Simultaneously, the linearly arrayed water jet nozzles 604 spray directional water upwards from the mounting plate 603, making the zero... The parts flip over under the impact of the water flow, avoiding dead corners caused by mutual squeezing. The rotating base 801 of the comprehensive cleaning device 8 drives the spray head 802 to rotate 360 ​​degrees. The side rotating spray head 803 and the top circumferential array of spray nozzles 804 spray synchronously, forming a multi-dimensional three-dimensional water flow coverage. The linear array of spray heads 802 and the flipping cleaning device 6 below form a vertical correspondence, constructing a complete cleaning water flow circulation system. When the layered basket 602 flips the parts to a certain angle, the spray head 802 at the corresponding position above immediately sprays the area intensified, ensuring that each surface of each part can be subjected to uniform and strong water flow impact.

[0037] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0038] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. An anti-overlapping mesh basket for ultrasonic cleaning of small parts, characterized in that, The system includes a pressure-resistant mesh basket (1), an auxiliary handle (2) fixedly connected to the side of the pressure-resistant mesh basket (1), a rubber protective sleeve (3) fixedly connected to the side of the auxiliary handle (2), a cover (4) provided on the top of the pressure-resistant mesh basket (1), a partition basket (5) provided on the inner side of the pressure-resistant mesh basket (1), and a flipping cleaning device (6) provided on the inner side of the pressure-resistant mesh basket (1). The flipping cleaning device (6) includes a fixing block (601), the bottom of which is fixedly connected to the inner side of the anti-pressure net basket (1), the top of which is fixedly connected to a layered basket (602), the inner side of which is fixedly connected to an installation plate (603), and the top of which is provided with a water jet nozzle (604).

2. The anti-overlapping mesh basket for ultrasonic cleaning of small parts according to claim 1, characterized in that, The inner side of the anti-pressure basket (1) is provided with a groove (7).

3. The anti-overlapping mesh basket for ultrasonic cleaning of small parts according to claim 2, characterized in that, The inner side of the groove (7) abuts against the bottom of the fixing block (601).

4. The anti-overlapping mesh basket for ultrasonic cleaning of small parts according to claim 3, characterized in that, The number of water jet nozzles (604) is set to several, and they are arranged in a linear array on the inner side of the pressure-resistant mesh basket (1).

5. The anti-overlapping mesh basket for ultrasonic cleaning of small parts according to claim 4, characterized in that, The bottom of the cover (4) is provided with a comprehensive cleaning device (8). The comprehensive cleaning device (8) includes a rotating base (801). The bottom of the rotating base (801) is rotatably connected to the bottom of the cover (4). A spray head (802) is fixedly connected to the top of the rotating base (801). A rotating nozzle (803) is fixedly connected to the side of the spray head (802). A water spray nozzle (804) is opened on the top of the spray head (802).

6. The anti-overlapping mesh basket for ultrasonic cleaning of small parts according to claim 5, characterized in that, The number of water nozzles (804) is set to several, and they are arranged in a circumferential array on the top of the spray head (802).

7. The anti-overlapping mesh basket for ultrasonic cleaning of small parts according to claim 6, characterized in that, The number of spray heads (802) is set to several, and they are arranged in a linear array at the bottom of the cover (4).

Citation Information

Patent Citations

  • Ultrasonic cleaning machine

    CN218049389U