An ultrasonic cleaning apparatus

Abstract

The utility model provides a kind of ultrasonic cleaning equipment, it is related to mechanical equipment technical field, including chain conveyer belt, the chain conveyer belt is drivingly connected with limit gear set, the limit gear set is rotatably installed in sink, the inboard of both ends of the chain conveyer belt is drivingly connected with guide roller two, the inboard of chain conveyer belt between limit gear set and guide roller two is drivingly connected with guide roller one, the inboard of chain conveyer belt between two guide roller two is drivingly connected with two guide roller three, the outboard of chain conveyer belt between guide roller two and guide roller three is drivingly connected with adjusting roller.The utility model drives all guide rollers synchronous rotation by motor gear set one drive transmission chain, ensure the stability and consistency of chain conveyer belt operation, realize the dynamic accurate regulation of transmission belt tension by adjusting roller and screw block, effectively prevent skidding and deviation.

Description

Technical Field

[0001] This utility model relates to the field of mechanical equipment technology, and in particular to an ultrasonic cleaning device. Background Technology

[0002] Ultrasonic cleaning equipment typically includes a tank containing cleaning fluid, with ultrasonic transducers installed at the bottom or side walls of the tank to generate cavitation effects. It is also equipped with a material conveying system that uses cavitation effects to clean objects.

[0003] In the existing technology, when ultrasonic cleaning equipment is operating continuously, its chain conveyor belt lacks an effective synchronous drive mechanism, and speed differences are easily generated between the transmission rollers, resulting in unstable operation of the conveyor belt or even slippage of items. In addition, the tension of the conveyor belt mostly relies on manual adjustment, making it difficult to achieve real-time compensation during operation. It is also prone to slippage or deviation due to belt slack, which are defects. Utility Model Content

[0004] The purpose of this invention is to overcome the shortcomings of existing technologies and provide an ultrasonic cleaning device.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: an ultrasonic cleaning device, comprising a chain conveyor belt, a limiting gear set drivenly connected to the chain conveyor belt, the limiting gear set being rotatably installed in a water tank, guide rollers two being drivenly connected to the inner sides of both ends of the chain conveyor belt, guide roller one being drivenly connected to the inner side of the chain conveyor belt between the limiting gear set and the guide rollers two, two guide rollers three being drivenly connected to the inner side of the chain conveyor belt between the two guide rollers two, an adjusting roller being drivenly connected to the outer side of the chain conveyor belt between the guide rollers two and the guide rollers three, side frame plates being rotatably connected to both ends of the guide rollers one and two, and bottom frame plates being rotatably connected to both ends of the guide rollers three, the side frame plates and the bottom frame plates being connected by a connecting plate, an ultrasonic generator being installed at the bottom of the water tank, the ultrasonic generator being fixedly installed on one side of a support plate, and the two sides of the support plate being fixedly installed on the two bottom frame plates respectively.

[0006] In a preferred embodiment, a gear 1 is fixedly installed on one end of the guide roller 1, a gear 2 is fixedly installed on one end of the guide roller 2, and a gear 3 is fixedly installed on one end of the guide roller 3. The gear 1, gear 2, and gear 3 are all connected to the inner side of the transmission chain, and a motor gear set 1 is connected to the outer side of the transmission chain between the two gear 1s.

[0007] In a preferred embodiment, the two bottom frame plates are fixedly connected by a bottom connecting rod, which is fixedly mounted on the base plate.

[0008] In a preferred embodiment, a lead screw slider is rotatably connected to both ends of the adjusting roller, a lead screw is threaded onto the lead screw slider, both ends of the lead screw are rotatably connected to the mounting frame, and the lead screw slider is slidably connected to the mounting frame.

[0009] In a preferred embodiment, a transmission wheel is fixedly installed on one end of the lead screw. The transmission wheel is connected to the second motor gear set via a transmission belt. The second motor gear set is fixedly installed on the mounting frame. The two ends of the mounting frame are respectively fixed between two sets of side frame plates and the bottom frame plate.

[0010] In a preferred embodiment, the two bottom frame plates are fixedly connected by a bottom connecting rod, which is fixedly mounted on the base plate.

[0011] In a preferred embodiment, the motor gear set is fixedly mounted on one of the connecting plates.

[0012] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0013] This invention uses a motor gear set to drive the transmission chain, which in turn drives all guide rollers to rotate synchronously, ensuring the smoothness and consistency of the chain conveyor belt operation. The adjustment rollers and lead screw sliders enable dynamic and precise adjustment of the conveyor belt tension, effectively preventing slippage and deviation. Simultaneously, the rigid frame composed of side plates, bottom plates, and connecting plates, combined with the stable support of the bottom connecting rod and base plate, ensures the stability of the overall structure under ultrasonic vibration conditions. Furthermore, the ultrasonic generator, fixed to the bottom plate by a support plate, achieves efficient and uniform transmission of vibration energy, thereby improving the overall cleaning efficiency, operational reliability, and service life of the equipment. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of an ultrasonic cleaning device provided by the present invention.

[0015] Figure 2 This utility model provides a schematic diagram of the transmission connection of a chain conveyor belt in an ultrasonic cleaning device.

[0016] Figure 3 This is a schematic diagram of the main frame of an ultrasonic cleaning device provided by this utility model.

[0017] Figure 4 A schematic diagram of the connection of the adjusting roller of an ultrasonic cleaning device provided by this utility model.

[0018] Figure 5 This utility model provides a schematic diagram of the water tank installation for an ultrasonic cleaning device.

[0019] Legend:

[0020] 1. Chain conveyor belt; 2. Limit gear set; 3. Water tank; 4. Guide roller one; 5. Guide roller two; 6. Guide roller three; 7. Gear one; 8. Gear two; 9. Gear three; 10. Transmission chain; 11. Motor gear set one; 12. Adjusting roller; 13. Lead screw slider; 14. Lead screw; 15. Mounting bracket; 16. Transmission wheel; 17. Transmission belt; 18. Motor gear set two; 19. Side frame plate; 20. Bottom frame plate; 21. Connecting plate; 22. Ultrasonic generator; 23. Support plate; 24. Bottom connecting rod; 25. Base plate. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Example

[0023] like Figures 1 to 3 As shown, this utility model provides a technical solution: an ultrasonic cleaning device, including a chain conveyor belt 1, a limiting gear set 2 connected to the chain conveyor belt 1, the limiting gear set 2 being rotatably installed in a water tank 3, guide rollers 2 5 being connected to the inner sides of both ends of the chain conveyor belt 1, a guide roller 4 being connected to the inner side of the chain conveyor belt 1 between the limiting gear set 2 and the guide rollers 2 5, two guide rollers 3 6 being connected to the inner side of the chain conveyor belt 1 between the two guide rollers 2 5, a gear 7 being fixedly installed on one end of the guide roller 1 4, a gear 2 8 being fixedly installed on one end of the guide roller 2 5, and a gear 3 9 being fixedly installed on one end of the guide roller 3 6, gears 1 7, 2 8, and 3 9 being connected to the inner side of a transmission chain 10, and a motor gear set 11 being connected to the outer side of the transmission chain 10 between the two gears 1 7;

[0024] In the above description, the limiting gear set 2 is installed in the water tank 3, which allows the chain conveyor belt 1 to stably guide the items into the water during the washing process. The guide roller 1 4, guide roller 2 5, and guide roller 3 6 control the conveyor belt path through their layout. The guide roller 1 4 is located between the limiting gear set 2 and the guide roller 2 5. Two guide rollers 3 6 are set between the two guide rollers 2 5, forming a multi-segment guiding system to maintain the smooth operation of the conveyor belt. The gear 1 7, gear 2 8, and gear 3 9 are respectively fixed to one end of the guide roller 1 4, guide roller 2 5, and guide roller 3 6, and are interconnected through the transmission chain 10. Combined with the design of the motor gear set 11 driving the transmission chain 10, the motor gear set 11 can synchronously drive all gears and guide rollers to rotate, realizing the coordinated movement of the chain conveyor belt 1 and avoiding slippage or speed differences.

[0025] Furthermore, such as Figures 1 to 4 As shown, an adjusting roller 12 is connected to the outer side of the chain conveyor belt 1 between guide roller 2 5 and guide roller 3 6. Both ends of the adjusting roller 12 are rotatably connected to a lead screw slider 13. A lead screw 14 is threaded onto the lead screw slider 13. Both ends of the lead screw 14 are rotatably connected to the mounting frame 15. The lead screw slider 13 is slidably connected to the mounting frame 15. A transmission wheel 16 is fixedly installed on one end of the lead screw 14. The transmission wheel 16 is connected to the motor gear set 2 18 through the transmission belt 17. The motor gear set 2 18 is fixedly installed on the mounting frame 15.

[0026] In the above description, the adjusting roller 12 is located outside the chain conveyor belt 1 between the second guide roller 5 and the third guide roller 6, and is connected to the chain conveyor belt 1 for transmission. The two ends of the adjusting roller 12 are adjusted by the lead screw slider 13 and the lead screw 14. When the second motor gear set 18 is started, the power of the second motor gear set 18 is transmitted to the transmission wheel 16 through the transmission belt 17, which drives the lead screw 14 to rotate on the mounting frame 15, thereby allowing the lead screw slider 13 to slide linearly along the mounting frame 15, thereby causing the adjusting roller 12 to produce a corresponding displacement.

[0027] Furthermore, such as Figure 2 and Figure 3 As shown, both ends of guide roller 1 4 and guide roller 2 5 are rotatably connected to side frame plates 19, and both ends of guide roller 3 6 are rotatably connected to bottom frame plates 20. The side frame plates 19 and bottom frame plates 20 are connected by connecting plates 21. Motor gear set 11 is fixedly installed on one of the connecting plates 21. Both ends of the mounting bracket 15 are fixed between the two sets of side frame plates 19 and bottom frame plates 20 respectively. The two bottom frame plates 20 are fixedly connected by bottom connecting rods 24, and bottom connecting rods 24 are fixedly installed on the base plate 25.

[0028] In the above description, the side frame plate 19 provides rotational support at both ends for the guide roller 4 and the guide roller 5, while the bottom frame plate 20 provides rotational support at both ends for the guide roller 6 below. The side frame plate 19 and the bottom frame plate 20 are vertically connected by the connecting plate 21, thereby combining the upper transmission area and the lower support area into a rigid overall spatial structure. The motor gear set 11 is fixedly installed on one of the connecting plates 21, so that the motor gear set 11 is directly integrated into the main frame, resulting in a short and stable power transmission path. At the same time, the two ends of the mounting frame 15 are fixed between the two sets of side frame plates 19 and the bottom frame plate 20, so that the tension adjustment mechanism of the adjusting roller 12 is also firmly incorporated into the main frame formed by the side frame plate 19 and the bottom frame plate 20, ensuring the integrity of the adjustment process. The two bottom frame plates 20 are horizontally connected by the bottom connecting rod 24, and the entire structure is finally fixed to the base plate 25 by the bottom connecting rod 24, forming a stable foundation at the bottom of the equipment.

[0029] In addition, such as Figure 5 As shown, an ultrasonic generator 22 is installed at the bottom of the water tank 3. The ultrasonic generator 22 is fixedly installed on one side of the support plate 23, and the two sides of the support plate 23 are respectively fixedly installed on two bottom bracket plates 20.

[0030] In the above description, the ultrasonic generator 22 is directly installed at the bottom of the water tank 3, so that the ultrasonic vibration generated by the ultrasonic generator 22 can directly and evenly act on the cleaning liquid and the workpiece to be cleaned in the water tank 3.

[0031] In this embodiment, the chain conveyor belt 1 guides the items to be submerged in the water tank 3 by the limiting gear set 2, and the smoothness of the running trajectory is ensured by the multi-segment path control system composed of guide roller 1 4, guide roller 2 5 and guide roller 3 6. At the same time, all guide rollers are interconnected by the same transmission chain 10 through the gear 1 7, gear 2 8 and gear 3 9 at their ends, and are uniformly driven by the motor gear set 11, realizing synchronous power output and speed consistency.

[0032] Furthermore, the adjusting roller 12 located between guide roller 2 5 and guide roller 3 6 can precisely adjust the position of the adjusting roller 12 through the cooperation of the lead screw slider 13 and the lead screw 14, and under the drive of the motor gear set 2 18 via the transmission wheel 16 and the transmission belt 17, thereby dynamically maintaining the optimal tension of the chain conveyor belt 1.

[0033] Furthermore, the main frame is formed by connecting the side frame plate 19 and the bottom frame plate 20 through the connecting plate 21. The motor gear set 11 is directly installed on the connecting plate 21 to shorten the transmission path. The mounting bracket 15 is also fixed on this frame to make the tension adjustment system an integral part of the whole. The bottom frame plates 20 are reinforced with the base plate 25 through the bottom connecting rod 24 to form a stable base.

[0034] In addition, the ultrasonic generator 22, which is installed at the bottom of the water tank 3 and fixed to the bottom frame plate 20 by the support plate 23, can efficiently and directly transmit vibration energy to the cleaning area.

[0035] Working principle:

[0036] like Figures 1 to 5 As shown, when this utility model is in operation, the motor gear set 11 starts first, and the power of the motor gear set 11 is synchronously transmitted to gear 7, gear 8 and gear 9 through the transmission chain 10, thereby driving guide roller 4, guide roller 5 and guide roller 6 to rotate in coordination at the same speed, driving the chain conveyor belt 1 to start circulating.

[0037] Then, the items to be cleaned are placed on the chain conveyor belt 1. As the chain conveyor belt 1 moves, the items first pass through the area of ​​the guide roller 4, and then are transported to the cleaning area of ​​the water tank 3 where the limit gear set 2 is located and immersed in the cleaning liquid. At the same time, the ultrasonic generator 22 is started. The high-frequency vibration generated by the ultrasonic generator 22 is stably transmitted to the cleaning liquid in the water tank 3 through the support plate 23 and the bottom frame plate 20, so as to perform all-round ultrasonic cleaning on the items.

[0038] During this process, the motor gear set 18 can drive the transmission wheel 16 to rotate the lead screw 14 through the transmission belt 17 as needed, so that the lead screw slider 13 moves linearly on the mounting frame 15, thereby precisely adjusting the position of the adjusting roller 12 and maintaining the chain conveyor belt 1 with appropriate tension in real time to prevent slippage or deviation. The rigid main frame formed by the side frame plate 19, the bottom frame plate 20 and the connecting plate 21, as well as the stable foundation provided by the bottom connecting rod 24 and the base plate 25, together ensure that all moving parts and the ultrasonic generator 22 can still maintain precise alignment and stable operation in the vibration environment.

[0039] Finally, the cleaned items are sent out of the equipment via the chain conveyor belt 1 through the guide roller 6 area, completing the continuous and efficient cleaning operation.

[0040] The above are merely preferred embodiments of this utility model and are not intended to limit the utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of this utility model without departing from the technical solution of this utility model shall still fall within the protection scope of this utility model.

Claims

1. An ultrasonic cleaning device, characterized in that, The system includes a chain conveyor belt (1), on which a limiting gear set (2) is driven and connected. The limiting gear set (2) is rotatably installed in a water tank (3). Guide rollers (5) are driven and connected to the inner sides of both ends of the chain conveyor belt (1). A guide roller (4) is driven and connected to the inner side of the chain conveyor belt (1) between the limiting gear set (2) and the guide rollers (5). Two guide rollers (6) are driven and connected to the inner side of the chain conveyor belt (1) between the two guide rollers (5). The chain conveyor belt (6) between the guide rollers (5) and the guide rollers (6)... 1) An adjusting roller (12) is connected to the outer drive. Both ends of the guide roller one (4) and guide roller two (5) are rotatably connected to side frame plates (19). Both ends of the guide roller three (6) are rotatably connected to bottom frame plates (20). The side frame plates (19) and bottom frame plates (20) are connected by a connecting plate (21). An ultrasonic generator (22) is installed at the bottom of the water tank (3). The ultrasonic generator (22) is fixedly installed on one side of the support plate (23). The two sides of the support plate (23) are respectively fixedly installed on the two bottom frame plates (20).

2. The ultrasonic cleaning equipment according to claim 1, characterized in that: A gear 1 (7) is fixedly installed on one end of the guide roller 1 (4), a gear 2 (8) is fixedly installed on one end of the guide roller 2 (5), and a gear 3 (9) is fixedly installed on one end of the guide roller 3 (6). The gear 1 (7), gear 2 (8), and gear 3 (9) are all connected to the inside of the transmission chain (10). A motor gear set 1 (11) is connected to the outside of the transmission chain (10) between the two gears 1 (7).

3. The ultrasonic cleaning equipment according to claim 1, characterized in that: The two bottom support plates (20) are fixedly connected by a bottom connecting rod (24), which is fixedly installed on the base plate (25).

4. The ultrasonic cleaning equipment according to claim 1, characterized in that: Both ends of the adjusting roller (12) are rotatably connected to a lead screw slider (13), and a lead screw (14) is threaded onto the lead screw slider (13). Both ends of the lead screw (14) are rotatably connected to the mounting frame (15), and the lead screw slider (13) is slidably connected to the mounting frame (15).

5. The ultrasonic cleaning equipment according to claim 4, characterized in that: A transmission wheel (16) is fixedly installed on one end of the lead screw (14). The transmission wheel (16) is connected to the motor gear set two (18) via a transmission belt (17). The motor gear set two (18) is fixedly installed on the mounting frame (15). The two ends of the mounting frame (15) are respectively fixed between two sets of side frame plates (19) and bottom frame plate (20).

6. The ultrasonic cleaning equipment according to claim 1, characterized in that: The two bottom support plates (20) are fixedly connected by a bottom connecting rod (24), which is fixedly installed on the base plate (25).

7. The ultrasonic cleaning equipment according to claim 2, characterized in that: The motor gear set (11) is fixedly installed on one of the connecting plates (21).

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