A device for cleaning the inner wall of a seamless steel pipe

Abstract

The utility model discloses a seamless steel pipe inner wall cleaning device relates to cleaning device technical field, including cleaning device body, the cleaning device body includes base, the left side fixed mounting of base top is provided with mounting bracket, the top fixed mounting of mounting bracket is with cylinder, the output of cylinder penetrates mounting bracket fixed mounting and is provided with moving frame. The utility model discloses through setting detection component, makes detection component can real -time monitoring the water level use condition in the inside of liquid storage tank, again through with monitoring result transmission to control component, makes control component through filling mechanism complete automatic filling, and then reached the effect of automatic detection filling cleaning fluid, solved when using and do not have the structure of automatic detection filling cleaning fluid to liquid storage tank, and the liquid storage tank is smaller, when cleaning to large quantities seamless pipe, cannot satisfy the cleaning of larger amount, need frequent filling cleaning fluid, very complicated, and then reduced the cleaning efficiency problem.

Description

Technical Field

[0001] This utility model relates to the field of cleaning device technology, specifically a cleaning device for the inner wall of a seamless steel pipe. Background Technology

[0002] Seamless steel pipes are manufactured through a seamless processing method, which involves heating the billet, passing it through a steel pipe piercing machine with a multi-axis roller, and then cooling, stretching, and forging processes to finally produce seamless steel pipes. Seamless steel pipe inner wall cleaning devices are used to clean the inner surface of the pipe to remove dirt, deposits, rust, and other substances to keep the pipe clean and unobstructed. This is done by using a cleaning fluid to flush the seamless steel pipe to remove dirt and other impurities.

[0003] According to announcement number CN220738865U, a seamless steel pipe inner wall cleaning device is disclosed, including a base. A groove is formed on the upper left side of the base, and an adjusting component is installed inside the groove. A trapezoidal extrusion plate is fixedly installed on the upper end of the adjusting component. A groove is formed on the upper end of the trapezoidal extrusion plate, and a limiting component is installed inside the groove. A pipe body is placed on the trapezoidal extrusion plate, positioned in the middle of the limiting component. A liquid storage tank is fixedly installed inside the adjusting component, and a cleaning nozzle is fixedly installed on the lower end of the liquid storage tank. This device aims to solve the problem of mediocre cleaning effect on the inner wall of steel pipes. The key technical point is: a seamless steel pipe inner wall cleaning device. This utility model, by raising the left end of the pipe body, helps to flush out dirt and deposits from the inner wall of the pipe, reducing residue and improving the cleaning effect of impurities on the inner wall of the pipe. Based on the search of the aforementioned patents and the findings of existing equipment, the aforementioned equipment, when applied, can solve the problems of existing seamless steel pipes. For example, when cleaning the inner wall of seamless steel pipes, due to the bulkiness of the pipes, they are usually placed horizontally on the working base for cleaning. The slow flow of the cleaning fluid makes it difficult to effectively remove the deposits on the inner wall. At the same time, the cleaning fluid accumulates on the inner wall of the pipe and is difficult to completely drain. The cleaning fluid contains dirt and other impurities, and the incomplete drainage of the cleaning fluid also prevents the dirt from being completely removed, thus reducing the cleaning effect of the inner wall impurities. However, the device does not have a structure for automatically detecting and adding cleaning fluid to the storage tank during use, and the storage tank is small. When cleaning a large number of seamless pipes, it cannot meet the large cleaning volume, and frequent addition of cleaning fluid is required, which is very cumbersome and reduces the cleaning efficiency. Utility Model Content

[0004] To address the problems mentioned in the background art, the purpose of this utility model is to provide a seamless steel pipe inner wall cleaning device, which has the advantage of automatic detection and addition of cleaning fluid. This solves the problems that the device does not have a structure for automatically detecting and adding cleaning fluid to the storage tank during use, and the storage tank is small. When cleaning a large number of seamless pipes, it cannot meet the large cleaning volume, and frequent addition of cleaning fluid is required, which is very cumbersome and reduces the cleaning efficiency.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a seamless steel pipe inner wall cleaning device, comprising a cleaning device body, the cleaning device body including a base, a mounting frame fixedly installed on the left side of the top of the base, a cylinder fixedly installed on the top of the mounting frame, a movable frame fixedly installed through the output end of the cylinder through the mounting frame, a liquid storage tank fixedly installed on the inner side of the movable frame, and a flushing head connected to the bottom of the liquid storage tank, and... The detection component includes a water level sensor, which is fixedly installed on the rear side of the top of the storage tank, with the detection end of the water level sensor extending into the interior of the storage tank. A filling mechanism is fixedly installed on the left side of the base.

[0006] In a preferred embodiment of this utility model, the filling mechanism includes a fixing plate, which is fixedly installed on the left side of the base. A filling box is fixedly installed on the top of the fixing plate. A sealing cover is threadedly connected to the right side of the top of the filling box. A power assembly is fixedly installed on the top of the filling box. A control component is fixedly installed on the front side of the left side of the filling box. An observation component is fixedly installed on the left side of the filling box.

[0007] As a preferred embodiment of this utility model, the power assembly includes a water pump, which is fixedly installed on the top of the filling tank. The input end of the water pump is connected to a water pumping component, and the output end of the water pump is connected to a water injection component.

[0008] As a preferred embodiment of the present invention, the pumping component includes a pumping pipe connected to the input end of the pump, and the other end of the pumping pipe passes through the filling tank and extends to the bottom of the filling tank.

[0009] As a preferred embodiment of this utility model, the water injection component includes a water injection pipe, which is connected to the output end of the water pump, and the other end of the water injection pipe is connected to the storage tank through a one-way valve.

[0010] As a preferred embodiment of this invention, the control component includes a PLC controller, which is fixedly installed on the front side of the left side of the liquid storage tank.

[0011] As a preferred embodiment of this invention, the observation component includes an acrylic plate, which is movably embedded in the rear side of the left side of the filling box.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This utility model, by setting up a detection component, enables the detection component to monitor the water level inside the storage tank in real time. Then, by transmitting the monitoring results to the control component, the control component can automatically add cleaning fluid through the filling mechanism, thereby achieving the effect of automatic detection and filling of cleaning fluid. This solves the problems that the storage tank does not have a structure for automatic detection and filling of cleaning fluid during use, and the storage tank is small, which cannot meet the large cleaning volume when cleaning a large number of seamless pipes, requiring frequent filling of cleaning fluid, which is very cumbersome and reduces cleaning efficiency. This invention achieves the effect of automatic detection and filling of cleaning fluid.

[0013] 2. By setting up a detection component, this utility model enables the water level sensor to monitor the water level in real time, ensuring the stability of automatic detection.

[0014] 3. By setting up a filling mechanism, this utility model enables the fixing plate to fix the filling box, so that the filling box can stably store a large amount of cleaning fluid and ensure the stability of filling. Attached Figure Description

[0015] Fig. 1 This is a first-person perspective three-dimensional structural diagram of the present invention. Fig. 2 This is a schematic diagram of the overall three-dimensional structure from a second-person perspective; Fig. 3 This is a schematic diagram of the overall three-dimensional structure from a third-person perspective.

[0016] In the diagram: 1. Cleaning device body; 101. Base; 102. Mounting frame; 103. Cylinder; 104. Moving frame; 105. Storage tank; 106. Flushing head; 2. Detection component; 201. Water level sensor; 3. Filling mechanism; 301. Fixing plate; 302. Filling box; 303. Sealing cover; 304. Power component; 304a. Water pump; 304b. Water pumping component; 304b-1. Water pumping pipe; 304c. Water injection component; 304c-1. Water injection pipe; 305. Control component; 305a. PLC controller; 306. Observation component; 306a. Acrylic plate. Detailed Implementation

[0017] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0018] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0019] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0020] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not adhering to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.

[0021] Example 1

[0022] Reference Figs. 1-3 This is the first embodiment of the present invention, providing a seamless steel pipe inner wall cleaning device, including a cleaning device body 1. The cleaning device body 1 includes a base 101, a mounting bracket 102 fixedly installed on the left side of the top of the base 101, a cylinder 103 fixedly installed on the top of the mounting bracket 102, a movable bracket 104 fixedly installed through the mounting bracket 102 at the output end of the cylinder 103, and a liquid storage tank 105 fixedly installed on the inner side of the movable bracket 104. A flushing head 106 is connected to the bottom of the liquid storage tank 105. Detection component 2 includes a water level sensor 201, which is fixedly installed on the rear side of the top of the storage tank 105. The detection end of the water level sensor 201 extends into the interior of the storage tank 105. The filling mechanism 3 is fixedly installed on the left side of the base 101.

[0023] Specifically, the detection component 2 enables the water level sensor 201 to monitor the water level in real time, ensuring the stability of automatic detection.

[0024] Furthermore, the detection end of the water level sensor 201 monitors the water level inside the storage tank 105 in real time. When the monitored water level is lower than the set water level, the monitoring result is transmitted to the PLC controller 305a, which then starts the filling mechanism 3 to complete the automatic filling, ensuring the efficiency and stability of the cleaning process.

[0025] Example 2

[0026] In the second embodiment of this utility model, the filling mechanism 3 includes a fixing plate 301, which is fixedly installed on the left side of the base 101. A filling box 302 is fixedly installed on the top of the fixing plate 301. A sealing cover 303 is threadedly connected to the right side of the top of the filling box 302. A power assembly 304 is fixedly installed on the top of the filling box 302. A control component 305 is fixedly installed on the front left side of the filling box 302. An observation component 306 is fixedly installed on the left side of the filling box 302. The power assembly 304 includes a water pump 304a, which is fixedly installed on the top of the filling box 302. The input end of the water pump 304a is connected to a water pumping component 304b, and the output end of the water pump 304a is connected to a water injection component 304c. The pumping component 304b includes a pumping pipe 304b-1, which is connected to the input end of the pumping pump 304a. The other end of the pumping pipe 304b-1 passes through the filling tank 302 and extends to the bottom of the filling tank 302. The water injection component 304c includes a water injection pipe 304c-1, which is connected to the output end of the pumping pump 304a. The other end of the water injection pipe 304c-1 is connected to the storage tank 105 through a one-way valve. The control component 305 includes a PLC controller 305a, which is fixedly installed on the front side of the left side of the storage tank 105. The observation component 306 includes an acrylic plate 306a, which is movably embedded in the rear side of the left side of the filling tank 302.

[0027] Specifically, the filling mechanism 3 enables the fixing plate 301 to fix the filling tank 302, so that the filling tank 302 can stably store a large amount of cleaning fluid, thus ensuring the stability of the filling.

[0028] Furthermore, the detection end of the water level sensor 201 monitors the water level inside the storage tank 105 in real time. When the monitored water level is lower than the set water level, the monitoring result is transmitted to the PLC controller 305a, causing the PLC controller 305a to start the water pump 304a. The input end of the water pump 304a generates suction, which is transmitted to the water pumping pipe 304b-1. The water pumping pipe 304b-1 draws the cleaning fluid from the filling tank 302, and then pumps it out through the water pump 304a. The water is discharged into the water injection pipe 304c-1, which transmits the water to the inside of the storage tank 105. When the water level is reached, the water level sensor 201 will still transmit the monitoring result to the PLC controller 305a, which will turn off the water pump 304a. The acrylic plate 306a allows for easy observation of the remaining water in the filling tank 302, enabling timely addition of a large amount of cleaning fluid, thereby achieving the effect of automatic detection and addition of cleaning fluid.

[0029] Working principle: The water level sensor 201 monitors the water level inside the storage tank 105 in real time. When the monitored water level is lower than the set water level, the monitoring result is transmitted to the PLC controller 305a, which then starts the water pump 304a. The input end of the water pump 304a generates suction, which is transmitted to the water pipe 304b-1. The water pipe 304b-1 draws the cleaning fluid from the filling tank 302 and discharges it through the output end of the water pump 304a into the water injection pipe 304c-1, which then transmits the fluid to the inside of the storage tank 105. When the set water level is reached, the water level sensor 201 will still transmit the monitoring result to the PLC controller 305a, which will then shut down the water pump 304a, thus achieving the effect of automatically detecting and adding cleaning fluid.

[0030] In summary: By setting up the detection component 2, the detection component 2 can monitor the water level inside the storage tank 105 in real time. Then, by transmitting the monitoring results to the control component 305, the control component 305 can automatically add cleaning fluid through the filling mechanism 3. This achieves the effect of automatically detecting and adding cleaning fluid, solving the problems that the storage tank does not have a structure for automatically detecting and adding cleaning fluid during use, and that the storage tank is small and cannot meet the large cleaning volume when cleaning a large number of seamless pipes, requiring frequent addition of cleaning fluid, which is very cumbersome and reduces cleaning efficiency.

[0031] The cleaning device, water level sensor, water pump, and PLC controller used in this application can be additionally equipped with protective measures that are common knowledge in this technical field under different usage environments. These measures include, but are not limited to, the following: protective covers for equipment protection, dustproof nets for equipment dust prevention, and sealing components or waterproof coatings for equipment waterproofing. These are common technical means used by those skilled in the art.

[0032] It should be noted that (cleaning device, water level sensor, water pump, PLC controller) are existing devices or equipment, or devices or equipment that can be implemented by existing technology. The power supply, connection method, usage method, power source, fixing method, installation method, control method, etc. of the equipment, as well as the materials of each accessory and the selection of various parameters are common knowledge to those skilled in the art, and therefore will not be described in detail in this application document.

[0033] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0034] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0035] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0036] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A seamless steel pipe inner wall cleaning device, characterized in that: The device includes a cleaning device body (1), which includes a base (101). A mounting bracket (102) is fixedly installed on the left side of the top of the base (101). A cylinder (103) is fixedly installed on the top of the mounting bracket (102). A movable frame (104) is fixedly installed through the mounting bracket (102) at the output end of the cylinder (103). A liquid storage tank (105) is fixedly installed on the inner side of the movable frame (104). A flushing head (106) is connected to the bottom of the liquid storage tank (105). The detection component (2) includes a water level sensor (201), which is fixedly installed on the rear side of the top of the storage tank (105). The detection end of the water level sensor (201) extends into the interior of the storage tank (105). A filling mechanism (3) is fixedly installed on the left side of the base (101).

2. The seamless steel pipe inner wall cleaning device according to claim 1, characterized in that: The filling mechanism (3) includes a fixing plate (301), which is fixedly installed on the left side of the base (101). A filling box (302) is fixedly installed on the top of the fixing plate (301). A sealing cover (303) is threadedly connected to the right side of the top of the filling box (302). A power assembly (304) is fixedly installed on the top of the filling box (302). A control component (305) is fixedly installed on the front side of the left side of the filling box (302). An observation component (306) is fixedly installed on the left side of the filling box (302).

3. The seamless steel pipe inner wall cleaning device according to claim 2, characterized in that: The power assembly (304) includes a water pump (304a), which is fixedly installed on the top of the filling tank (302). The input end of the water pump (304a) is connected to a water pumping component (304b), and the output end of the water pump (304a) is connected to a water injection component (304c).

4. The seamless steel pipe inner wall cleaning device according to claim 3, characterized in that: The pumping component (304b) includes a pumping pipe (304b-1) which is connected to the input end of the pump (304a). The other end of the pumping pipe (304b-1) passes through the filling tank (302) and extends to the bottom of the filling tank (302).

5. The seamless steel pipe inner wall cleaning device according to claim 3, characterized in that: The water injection component (304c) includes a water injection pipe (304c-1), which is connected to the output end of the water pump (304a), and the other end of the water injection pipe (304c-1) is connected to the storage tank (105) through a one-way valve.

6. The seamless steel pipe inner wall cleaning device according to claim 2, characterized in that: The control component (305) includes a PLC controller (305a), which is fixedly installed on the front side of the left side of the liquid storage tank (105).

7. The seamless steel pipe inner wall cleaning device according to claim 2, characterized in that: The observation component (306) includes an acrylic plate (306a), which is movably embedded in the rear side of the left side of the filling box (302).

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