Beverage bottle washing tool
Patent Information
- Application Number
- CN202522457086.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-19
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-11-19
AI Technical Summary
[0004]本申请的目的是提供一种饮料瓶洗瓶工装,可实现对瓶内壁全方位无死角清洗,全面提升清洗质量与效率,解决了背景技术中提出的清洗不彻底,致使瓶身内部角落、螺纹瓶口等部位容易残留杂质、污渍的问题
该一种饮料瓶洗瓶工装,通过设置两个固定架与驱动电机等部件配合构成可旋转清洗机构,第二气动推杆推动喷气清洗器的出气套筒伸入瓶内,倾斜设置的出气孔配合高压气流使套筒旋转,实现对瓶内壁全方位无死角清洗,解决残留问题,之后利用夹持组件的第一气动推杆推动夹持板稳固夹持瓶子,同时利用固定块、滑杆与导向杆导向,配合安装座等部件实现位置灵活调整,适应不同规格瓶子,确保瓶子稳定且平稳的输送,之后导轨、滑块与升降架配合定位探头,实现自动化精准控制,且喷气清洗器与外部气泵连接确保清洗动力稳定,全面提升清洗质量与效率。
Smart Images

Figure CN224913174U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of beverage processing equipment technology, and in particular to a beverage bottle washing fixture. Background Technology
[0002] In the beverage processing industry, bottle cleaning is a crucial step in the production process. Clean bottles are a prerequisite for ensuring product quality. If bottles are not thoroughly cleaned, residual impurities and stains may contaminate the contents, affecting product quality and even posing a threat to human health. To meet production demands, various beverage bottle washing machines have emerged on the market. These machines achieve batch cleaning of beverage bottles through automated or semi-automated methods, improving production efficiency to a certain extent and reducing the costs and errors associated with manual cleaning.
[0003] However, existing beverage bottle washing equipment often fails to thoroughly clean bottles due to insufficient cleaning power or a single cleaning method. This results in impurities and stains remaining in areas such as the inner corners and threaded bottle necks. If these residues are not effectively removed, they are likely to contaminate the contents after beverages or food are filled, thus affecting product quality. In severe cases, if the residues contain harmful ingredients, they may even pose a potential threat to consumers' health, failing to meet increasingly stringent food safety standards and market demands. Utility Model Content
[0004] The purpose of this application is to provide a beverage bottle washing fixture that can achieve all-round cleaning of the inner wall of the bottle without dead angles, comprehensively improve the cleaning quality and efficiency, and solve the problem mentioned in the background technology that the cleaning is not thorough, resulting in impurities and stains easily remaining in the corners and threaded bottle mouth of the bottle.
[0005] This application provides a beverage bottle washing fixture with the following technical solution: It includes a workbench, a conveyor belt fixedly mounted on the upper side of the workbench, two fixed frames fixedly connected to the upper side of the workbench, a drive motor fixedly connected to the outer side of one of the fixed frames, a rotating shaft fixedly connected to the output end of the drive motor, the other end of the rotating shaft rotatably connected to the outer side of the fixed frame, two mounting brackets fixedly connected to the outer side of the rotating shaft, and cross braces fixedly connected to the outer sides of the two mounting brackets. Two second pneumatic push rods are fixedly embedded in the outer side of the cross braces, and a connecting frame is fixedly connected to the output ends of the two second pneumatic push rods. Multiple equidistantly arranged jet cleaners are fixedly mounted on the outer side of the connecting frame. Each jet cleaner has a nozzle end rotatably connected to an air outlet sleeve. Multiple circumferentially arrayed air outlet holes are opened on the inner side of each air outlet sleeve, and the inner walls of the air outlet holes are inclined. Clamping components are provided on the outer sides of the two mounting brackets, and four guide components are provided on the outer side of the conveyor belt, the four guide components being symmetrically distributed in pairs.
[0006] By adopting the above technical solution, a rotatable cleaning mechanism is formed by setting up two fixed frames in conjunction with a drive motor, a rotating shaft, a mounting frame, and a cross brace. Then, a second pneumatic push rod pushes the connecting frame and the jet cleaner, allowing the air outlet sleeve of the jet cleaner to extend into the beverage bottle. Subsequently, the drive motor drives the rotating shaft to rotate, causing the jet cleaner to flip. Then, an external air pump provides high-pressure airflow to the jet cleaner through an air supply hose. The high-pressure airflow is ejected from the inclined air outlet hole inside the air outlet sleeve, driving the air outlet sleeve to rotate, thereby cleaning the inner wall of the bottle in an all-round and thorough manner, effectively solving the problem of impurities and stains remaining in the corners and threaded bottle necks inside the bottle.
[0007] Preferably, the clamping assembly includes two first L-shaped plates respectively fixedly connected to the outside of the mounting frame. The two first L-shaped plates are symmetrically arranged. A first pneumatic push rod is fixedly embedded on the outside of each of the two first L-shaped plates. A second L-shaped plate is fixedly connected to the output end of each of the first pneumatic push rods. A clamping plate is fixedly connected to the outside of both the two first L-shaped plates and the second L-shaped plates.
[0008] By adopting the above technical solution, the first pneumatic push rod pushes the second L-shaped plate, so that the two clamping plates can firmly clamp the beverage bottle, ensuring that the position of the beverage bottle is fixed during the cleaning process, preventing it from shaking and affecting the cleaning effect, and ensuring that the jet cleaner can accurately clean the inside of the bottle.
[0009] Preferably, protective pads are fixedly connected to the sides of the two clamping plates that are close to each other, and the protective pads are made of rubber.
[0010] By adopting the above technical solution, the protective pad is made of rubber, which is soft in texture. When the clamping plate holds the beverage bottle, it can avoid scratches, indentations and other damage to the bottle body. While ensuring the clamping force, it can effectively protect the appearance quality of the beverage bottle.
[0011] Preferably, the guide assembly includes a fixed block fixedly connected to the outside of the conveyor belt, and a slide rod slidably connected to the inner side of the fixed block, the slide rod being rectangular in shape.
[0012] By adopting the above technical solution, the sliding connection between the fixed block and the slide rod, as well as the rectangular shape of the slide rod, allows the slide rod to move in a specific direction, thereby driving the mounting base and guide rod to move in a specific direction. This ensures that the guide rod stably guides the beverage bottle, prevents the beverage bottle from shifting during transmission, and ensures that the beverage bottle can accurately reach the cleaning position.
[0013] Preferably, one end of the slide rod is fixedly connected to a mounting base, two guide rods are fixedly connected to the outer side of the mounting base, and a fastening bolt is fixedly installed on the upper side of the fixing block.
[0014] By adopting the above technical solution, the cooperation between the mounting base and the fastening bolts allows the position of the guide component to be flexibly adjusted and fixed according to the specifications of the beverage bottle, thereby enhancing the adaptability of the bottle washing fixture to beverage bottles of different sizes.
[0015] Preferably, two symmetrical guide rails are fixedly connected to the outer side of the conveyor belt, and sliders are slidably connected inside the two guide rails. Fixing bolts are installed on the inner side of the two sliders.
[0016] By adopting the above technical solution, the guide rail on the outside of the conveyor belt is slidably connected to the slider and fixed with bolts, which enables the lateral position adjustment of the positioning probe.
[0017] Preferably, a lifting frame is slidably sleeved on the outer side of the fixing bolt, and a positioning probe is fixedly installed on the inner side of the lifting frame. The positioning probe is electrically connected to an external controller.
[0018] By adopting the above technical solution, the lifting frame can drive the positioning probe to adjust its height. The positioning probe is electrically connected to an external controller, which can detect the position and status of the beverage bottle in real time and achieve automated and precise control.
[0019] Preferably, the air supply end of each of the jet cleaners is fixedly connected to an external air pump via an air supply hose.
[0020] By adopting the above technical solution, each of the jet cleaners is connected to an external air pump through an air supply hose, ensuring a stable supply of high-pressure air and providing power support for the jet cleaner to spray high-pressure air into the beverage bottle for cleaning, thus ensuring the continuous and effective cleaning work.
[0021] In summary, this application includes at least one of the following beneficial technical effects: This beverage bottle washing fixture, consisting of two fixed frames and a drive motor, forms a rotatable cleaning mechanism. A second pneumatic pusher pushes the air outlet sleeve of the jet cleaner into the bottle. The inclined air outlet, combined with high-pressure airflow, causes the sleeve to rotate, achieving comprehensive cleaning of the bottle's inner wall without dead angles, thus solving the residue problem. Then, the first pneumatic pusher of the clamping assembly pushes the clamping plate to firmly clamp the bottle. Simultaneously, fixed blocks, sliding rods, and guide rods guide the bottle, and the mounting base and other components allow for flexible position adjustment to adapt to different bottle sizes, ensuring stable and smooth bottle transport. Afterward, the guide rail, slider, and lifting frame, along with the positioning probe, achieve automated and precise control. Furthermore, the jet cleaner is connected to an external air pump to ensure stable cleaning power, comprehensively improving cleaning quality and efficiency. Attached Figure Description
[0022] Figure 1 This is a three-dimensional structural diagram of the entire application; Figure 2 This is a three-dimensional structural diagram of the drive motor, rotating shaft, second pneumatic push rod, and jet cleaner of this application; Figure 3 This is a schematic diagram of the internal structure of the vent sleeve in this application; Figure 4 This is a three-dimensional structural diagram of the clamping component of this application; Figure 5 This is a three-dimensional structural diagram of the guiding component of this application; Figure 6 This is a three-dimensional structural diagram of the slider, lifting frame, and positioning probe of this application.
[0023] In the picture: 1. Workbench; 2. Conveyor belt; 3. Fixing frame; 4. Drive motor; 5. Rotating shaft; 6. Mounting frame; 7. Cross brace; 8. Clamping assembly; 801. First L-shaped plate; 802. First pneumatic push rod; 803. Second L-shaped plate; 804. Clamping plate; 805. Protective pad; 9. Guide assembly; 901. Fixing block; 902. Slide rod; 903. Mounting base; 904. Guide rod; 905. Fastening bolt; 10. Second pneumatic push rod; 11. Connecting frame; 12. Air jet cleaner; 13. Air outlet sleeve; 14. Air outlet; 15. Guide rail; 16. Slider; 17. Fixing bolt; 18. Lifting frame; 19. Positioning probe. Detailed Implementation
[0024] The following is in conjunction with the appendix Figure 1 -Appendix Figure 6 This application will be described in further detail below.
[0025] Example 1: A beverage bottle washing fixture, please refer to Figure 1 , Figure 2 and Figure 3 The system includes a workbench 1, a conveyor belt 2 fixedly mounted on the upper side of the workbench 1, two fixed frames 3 fixedly connected to the upper side of the workbench 1, a drive motor 4 fixedly connected to the outer side of one of the fixed frames 3, a rotating shaft 5 fixedly connected to the output end of the drive motor 4, the other end of the rotating shaft 5 rotatably connected to the outer side of the fixed frame 3, two mounting brackets 6 fixedly connected to the outer side of the rotating shaft 5, a cross brace 7 fixedly connected to the outer side of the two mounting brackets 6, two second pneumatic push rods 10 fixedly embedded in the outer side of the cross brace 7, a connecting frame 11 fixedly connected to the output end of the two second pneumatic push rods 10, and multiple equidistantly arranged jet cleaners 12 fixedly mounted on the outer side of the connecting frame 11. The aforementioned second pneumatic push rod 10 pushes the connecting frame 11 and the jet cleaner 12, allowing the air outlet sleeve 13 of the jet cleaner 12 to extend into the beverage bottle, thereby efficiently cleaning the bottle. Each jet cleaner 12 has a nozzle end rotatably connected to an air outlet sleeve 13. Each air outlet sleeve 13 has multiple circumferentially arrayed air outlet holes 14 on its inner side. The inner wall of the air outlet hole 14 is inclined. The aforementioned external air pump provides high-pressure airflow to the jet cleaner 12 through an air delivery hose. The high-pressure airflow is ejected from the inclined air outlet hole 14 on the inner side of the air outlet sleeve 13, driving the air outlet sleeve 13 to rotate, thereby cleaning the inner wall of the bottle in all directions without dead angles.
[0026] Please refer to Figure 2 , Figure 4 and Figure 5Clamping assemblies 8 are provided on the outer sides of the two mounting brackets 6. Each clamping assembly 8 includes two first L-shaped plates 801 respectively fixedly connected to the outer sides of the mounting brackets 6. The two first L-shaped plates 801 are symmetrically arranged. A first pneumatic push rod 802 is fixedly embedded on the outer side of each of the two first L-shaped plates 801. A second L-shaped plate 803 is fixedly connected to the output end of each first pneumatic push rod 802. Clamping plates 804 are fixedly connected to the outer sides of both the first L-shaped plates 801 and the second L-shaped plates 803. The first pneumatic push rods 802 push the second L-shaped plates 803, allowing the two clamping plates 804 to firmly clamp the beverage bottle, ensuring the bottle's position is fixed during cleaning and preventing it from shaking and affecting the cleaning effect. This ensures that the jet cleaner 12 can accurately clean the inside of the bottle. Four guide assemblies 9 are provided on the outer side of the conveyor belt 2. The four guide assemblies 9 are symmetrically distributed in pairs. Each guide assembly 9 includes a fixedly connected... A fixed block 901 is located on the outer side of the conveyor belt 2. A sliding rod 902 is slidably connected to the inner side of the fixed block 901. The sliding rod 902 is rectangular in shape. The sliding connection between the fixed block 901 and the sliding rod 902, as well as the rectangular shape of the sliding rod 902, allows the sliding rod 902 to move in a specific direction. This, in turn, drives the mounting base 903 and the guide rod 904 to move in a specific direction. This ensures that the guide rod 904 stably guides the beverage bottle, preventing the beverage bottle from shifting during transport and ensuring that the beverage bottle accurately reaches the cleaning position. One end of the sliding rod 902 is fixedly connected to the mounting base 903. Two guide rods 904 are fixedly connected to the outer side of the mounting base 903. A fastening bolt 905 is fixedly installed on the upper side of the fixed block 901. The cooperation between the mounting base 903 and the fastening bolt 905 allows the position of the guide assembly 9 to be flexibly adjusted and fixed according to the specifications of the beverage bottle, enhancing the adaptability of the bottle washing fixture to beverage bottles of different sizes.
[0027] Example 2: A beverage bottle washing fixture, please refer to... Figure 1 , Figure 4 and Figure 6Protective pads 805 are fixedly connected to the sides of the two clamping plates 804 that are close to each other. The protective pads 805 are made of rubber, which is soft and can prevent scratches, indentations, or other damage to the bottle when the clamping plates 804 clamp the beverage bottle. While ensuring clamping force, it effectively protects the appearance quality of the beverage bottle. Two symmetrical guide rails 15 are fixedly connected to the outer side of the conveyor belt 2. Slider blocks 16 are slidably connected inside the two guide rails 15. Fixing bolts 17 are installed on the inner side of the two sliders 16. By using the sliding connection between the guide rails 15 and the sliders 16 on the outer side of the conveyor belt 2 and the fixing bolts 17, the lateral position of the positioning probe 19 can be adjusted. A lifting frame 18 is slidably mounted on the outer side of the fixing bolt 17, and a positioning probe 19 is fixedly installed on the inner side of the lifting frame 18. The positioning probe 19 is electrically connected to an external controller. The lifting frame 18 can drive the positioning probe 19 to adjust its height. The positioning probe 19 is electrically connected to the external controller and can detect the position and status of the beverage bottle in real time, realizing automated and precise control. The air supply end of each jet cleaner 12 is fixedly connected to an external air pump through an air supply hose. The connection of each jet cleaner 12 to the external air pump through the air supply hose ensures a stable supply of high-pressure air, providing power support for the jet cleaner 12 to spray high-pressure airflow into the beverage bottle for cleaning, ensuring the continuous and effective cleaning work. The implementation principle of this application embodiment is as follows: When this tooling is working, the beverage bottle is placed on the conveyor belt 2 and transported along a fixed direction under the drive of the conveyor belt 2. During the transport process, the guide rod 904 in the guide assembly 9 cooperates to guide and restrict the transport direction of the beverage bottle to prevent it from deviating. At the same time, the position of the guide assembly 9 can be flexibly adjusted according to the specifications of the beverage bottle through the mounting base 903, the slide rod 902 and the fastening bolt 905. Afterwards, when the beverage bottle arrives at the cleaning area, the positioning probe 19 detects its position and status in real time and feeds the signal back to the external controller. Then, the external controller controls the first pneumatic push rod 802 of the clamping assembly 8 to start, pushing the second L-shaped plate 803, so that the two clamping plates 804 firmly clamp the beverage bottle. The protective pad 805 To prevent damage to the bottle, the second pneumatic push rod 10 extends, pushing the connecting frame 11 and the jet cleaner 12, causing the air outlet sleeve 13 to extend into the beverage bottle. Then, the drive motor 4 drives the cleaning mechanism consisting of the rotating shaft 5, mounting frame 6, and cross support frame 7 to rotate, causing the jet cleaner 12 to flip. At the same time, the external air pump delivers high-pressure airflow to the jet cleaner 12 through the air delivery hose. The high-pressure airflow is ejected from the air outlet 14 inclined inside the air outlet sleeve 13, causing the air outlet sleeve 13 to rotate, cleaning the inner wall of the bottle in all directions without dead angles. After cleaning, the drive motor 4 drives the bottle to reverse, placing the bottle back on the conveyor belt 2. Then, the clamping component 8 releases the beverage bottle, and the conveyor belt 2 sends the cleaned beverage bottle out, completing the entire cleaning process.
Claims
1. A beverage bottle washing fixture, comprising a workbench (1), characterized in that: A conveyor belt (2) is fixedly installed on the upper side of the workbench (1). Two fixed frames (3) are fixedly connected to the upper side of the workbench (1). A drive motor (4) is fixedly connected to the outer side of one of the fixed frames (3). A rotating shaft (5) is fixedly connected to the output end of the drive motor (4). The other end of the rotating shaft (5) is rotatably connected to the outer side of the fixed frame (3). Two mounting frames (6) are fixedly connected to the outer side of the rotating shaft (5). A cross brace (7) is fixedly connected to the outer side of the two mounting frames (6). Two second pneumatic push rods (10) are fixedly embedded on the outer side of the cross brace (7). The output end of the pneumatic push rod (10) is fixedly connected to a connecting frame (11). Multiple jet cleaners (12) are fixedly installed on the outside of the connecting frame (11). Each jet cleaner (12) has a nozzle end rotatably connected to an air outlet sleeve (13). Multiple air outlet holes (14) in a circular array are opened on the inner side of each air outlet sleeve (13). The inner wall of the air outlet hole (14) is inclined. Clamping components (8) are provided on the outside of the two mounting frames (6). Four guide components (9) are provided on the outside of the conveyor belt (2). The four guide components (9) are symmetrically distributed in pairs.
2. The beverage bottle washing fixture according to claim 1, characterized in that: The clamping assembly (8) includes two first L-shaped plates (801) that are respectively fixedly connected to the outside of the mounting frame (6). The two first L-shaped plates (801) are arranged symmetrically. A first pneumatic push rod (802) is fixedly embedded on the outside of each of the two first L-shaped plates (801). A second L-shaped plate (803) is fixedly connected to the output end of each of the first pneumatic push rods (802). A clamping plate (804) is fixedly connected to the outside of both the first L-shaped plates (801) and the second L-shaped plates (803).
3. The beverage bottle washing fixture according to claim 2, characterized in that: Protective pads (805) are fixedly connected to the sides of the two clamping plates (804) that are close to each other. The protective pads (805) are made of rubber.
4. The beverage bottle washing fixture according to claim 1, characterized in that: The guide assembly (9) includes a fixed block (901) fixedly connected to the outside of the conveyor belt (2), and a slide rod (902) is slidably connected to the inside of the fixed block (901). The slide rod (902) is rectangular in shape.
5. The beverage bottle washing fixture according to claim 4, characterized in that: One end of the slide rod (902) is fixedly connected to a mounting base (903), and two guide rods (904) are fixedly connected to the outside of the mounting base (903). Fastening bolts (905) are fixedly installed on the upper side of the fixing block (901).
6. The beverage bottle washing fixture according to claim 1, characterized in that: The outer side of the conveyor belt (2) is fixedly connected to two symmetrical guide rails (15), and the inside of each of the two guide rails (15) is slidably connected to a slider (16), and the inside of each of the two sliders (16) is fitted with a fixing bolt (17).
7. The beverage bottle washing fixture according to claim 6, characterized in that: A lifting frame (18) is slidably sleeved on the outside of the fixing bolt (17), and a positioning probe (19) is fixedly installed on the inside of the lifting frame (18). The positioning probe (19) is electrically connected to an external controller.
8. The beverage bottle washing fixture according to claim 1, characterized in that: Each of the jet cleaners (12) is fixedly connected to an external air pump via an air delivery hose.