Fan blade debris handling device

CN224913204UActive Publication Date: 2026-10-30SUZHOU EVIST ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202521983137.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-16
Publication Date
2026-10-30
Estimated Expiration
2035-09-16

AI Technical Summary

Technical Problem

[0003]目前,以环氧树脂为基材的风机叶片具有较高的回收价值,在风机叶片碎坏、回收后先进行粉碎,在通过其它设备进行处理,现有的风机叶片碎料处理装功能单一,只能对风机叶片碎料进行单一的粉碎或分解,因此提出一种风机叶片碎料处理装置,通过减速电机驱动粉碎辊转动对风机叶片碎料进行粉碎,粉碎后的风机叶片碎料落至箱体内,通过搅拌组件和加热组件辅助风机叶片碎料进行分解

Benefits of technology

本实用新型所述的一种风机叶片碎料处理装置,减速电机驱动粉碎辊转动,对风机叶片碎料进行粉碎,将乙二醇/氢氧化钠混合溶剂按比例倒入箱体内,电加热丝通过不锈钢板对箱体内的风机叶片碎料和乙二醇/氢氧化钠混合溶剂进行加热,促进风机叶片碎料分解,驱动电机驱动轴杆及其外侧的搅拌杆高速转动,对箱体内乙二醇/氢氧化钠混合溶剂和风机叶片碎料进行混合,提高其的反应、分解效率。

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Abstract

The utility model relates to fan blade processing technical field, specifically is a kind of fan blade broken material processing device, including box, heating assembly is arranged in the inside of box, stirring assembly is arranged in the inside of heating assembly, box top is fixed with box cover by bolt, guiding block is fixed with in the inside of box cover by bolt, the inside both ends of guiding block bottom are rotatably connected with pulverization roller by bearing, the both ends of one side of box cover are installed with speed reducer by mounting bracket;Through the rotation of pulverization roller driven by speed reducer, fan blade broken material is pulverized, fan blade broken material and ethylene glycol / sodium hydroxide mixed solvent in the box are heated by electric heating wire, promote fan blade broken material decomposition, through the high-speed rotation of driving motor drive shaft and its outside stirring rod, ethylene glycol / sodium hydroxide mixed solvent and fan blade broken material in the box are mixed, improve its reaction, decomposition efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of wind turbine blade processing technology, specifically to a wind turbine blade debris processing device. Background Technology

[0002] Wind turbine blades are the core components of wind turbines, responsible for converting wind energy into mechanical energy. Their design and manufacturing technology directly affect power generation efficiency and unit performance. They are usually made of composite materials, such as glass fiber reinforced resin or carbon fiber. Glass fiber reinforced resin is epoxy resin as the base material with the addition of glass fiber and other auxiliary materials.

[0003] Currently, wind turbine blades made of epoxy resin have high recycling value. After the wind turbine blades are broken and recycled, they are first crushed and then processed by other equipment. Existing wind turbine blade fragment processing equipment has a single function, which can only crush or decompose wind turbine blade fragments. Therefore, a wind turbine blade fragment processing device is proposed. The device uses a geared motor to drive the crushing roller to crush the wind turbine blade fragments. The crushed wind turbine blade fragments fall into the box, where a stirring component and a heating component assist in the decomposition of the wind turbine blade fragments. Utility Model Content

[0004] To address the problems in the existing technology, this utility model provides a wind turbine blade fragment processing device. The device uses a geared motor to drive a crushing roller to crush wind turbine blade fragments. The crushed wind turbine blade fragments fall into a box, where a stirring component and a heating component assist in the decomposition of the fragments.

[0005] The technical solution adopted by this utility model to solve its technical problem is a wind turbine blade fragment processing device, including a box body, a heating component is arranged inside the box body, a stirring component is arranged inside the heating component, a box cover is fixed to the top of the box body by bolts, a guide block is fixed to the inside of the box cover by bolts, a crushing roller is rotatably connected to the two ends of the box cover at the bottom of the guide block by bearings, a reduction motor is mounted on one end of the box cover by a mounting bracket, and the output shaft of the reduction motor is fixedly connected to one end of the crushing roller by a connecting sleeve; The heating assembly includes a stainless steel plate fixed to the inside of the box by bolts. Electric heating wires are equidistantly arranged inside the stainless steel plate by bolts. The stirring assembly includes a shaft rotatably connected to the inside of the stainless steel plate by bearings. Stirring rods are welded equidistantly to the outside of the shaft. A drive motor is mounted on one end of the box by a mounting bracket.

[0006] By adopting the above technical solution, the geared motor drives the crushing roller to rotate, further crushing the fan blade fragments inside the box. The electric heating wire operates to heat the ethylene glycol / sodium hydroxide mixed solvent and the fan blade fragments inside the box. The shaft and the stirring rod on its outer side rotate to stir the ethylene glycol / sodium hydroxide mixed solvent and the fan blade fragments.

[0007] Specifically, the output shaft on one side of the drive motor is fixedly connected to one end of the shaft through a connecting sleeve, and the stainless steel plate located inside the electric heating wire is filled with magnesium oxide powder on its outer side.

[0008] Specifically, a plate sleeve is welded to one side of the box cover, and a baffle is sleeved through the inside of the plate sleeve. A structural groove is opened on the inner side of the box cover at the bottom of the guide block to facilitate the insertion of the baffle.

[0009] Specifically, a thermostat is mounted on one end of the housing via a mounting base. The detection end of the thermostat is located inside the housing, and the current output end of the thermostat is electrically connected to the current input end of the heating wire via a power cord.

[0010] Specifically, the cover and the box body are connected, a hopper is welded to the top of the cover, and a tempered glass window is fixed to one side of the cover by bolts.

[0011] Specifically, a door is hinged to one side of the box, and a feeding port is provided on the top of the box located on one side of the cover.

[0012] The beneficial effects of this utility model are: The present invention discloses a fan blade fragment processing device, wherein a geared motor drives a crushing roller to crush the fan blade fragments. An ethylene glycol / sodium hydroxide mixed solvent is poured into the chamber in a certain proportion. An electric heating wire heats the fan blade fragments and the ethylene glycol / sodium hydroxide mixed solvent in the chamber through a stainless steel plate, promoting the decomposition of the fan blade fragments. The drive motor drives the shaft and the stirring rod on the outside to rotate at high speed, mixing the ethylene glycol / sodium hydroxide mixed solvent and the fan blade fragments in the chamber, thereby improving their reaction and decomposition efficiency. Attached Figure Description

[0013] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the internal structure of the box of this utility model; Figure 3 This is a schematic diagram of the internal structure of the box cover of this utility model; In the diagram: 1. Box body; 2. Box cover; 3. Stirring assembly; 301. Shaft; 302. Stirring rod; 303. Drive motor; 4. Heating assembly; 401. Stainless steel plate; 402. Electric heating wire; 403. Magnesium oxide powder; 5. Guide block; 6. Crushing roller; 7. Plate sleeve; 8. Baffle; 9. Structural groove; 10. Gear motor; 11. Tempered glass window; 12. Hopper; 13. Temperature controller; 14. Box door; 15. Feed port. Detailed Implementation

[0015] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0016] The fan blade fragments are pulverized by a geared motor-driven pulverizing roller. The pulverized fragments fall into a chamber where a mixing and heating assembly further decomposes them. Figure 1-3 As shown, the present invention provides a wind turbine blade fragment processing device, comprising a housing 1, a heating component 4 disposed inside the housing 1, a stirring component 3 disposed inside the heating component 4, a housing cover 2 fixed to the top of the housing 1 by bolts, a guide block 5 fixed inside the housing cover 2 by bolts, a crushing roller 6 rotatably connected to the inner ends of the housing cover 2 at the bottom of the guide block 5 by bearings, and a reduction motor 10 mounted on one end of the housing cover 2 by a mounting bracket, the output shaft of the reduction motor 10 being fixedly connected to one end of the crushing roller 6 by a connecting sleeve; The heating assembly 4 includes a stainless steel plate 401 fixed to the inside of the housing 1 by bolts. Electric heating wires 402 are equidistantly arranged inside the stainless steel plate 401 by bolts. The stirring assembly 3 includes a shaft 301 rotatably connected to the inside of the stainless steel plate 401 by bearings. Stirring rods 302 are equidistantly welded to the outside of the shaft 301. A drive motor 303 is mounted on one end of the housing 1 by a mounting bracket.

[0017] During use, the geared motor 10 drives the crushing roller 6 to rotate, further crushing the fan blade fragments inside the housing 2. The electric heating wire 402 heats the ethylene glycol / sodium hydroxide mixed solvent and the fan blade fragments inside the housing 1. The shaft 301 and the stirring rod 302 on its outer side rotate to stir the ethylene glycol / sodium hydroxide mixed solvent and the fan blade fragments.

[0018] For example, such as Figure 2 As shown, the present invention also includes a drive motor 303 with one output shaft fixedly connected to one end of shaft 301 via a connecting sleeve, and the stainless steel plate 401 located inside the electric heating wire 402 is filled with magnesium oxide powder 403 on its outer side.

[0019] In use, the drive motor 303 drives the shaft 301 to rotate, and the magnesium oxide powder 403 serves as insulation and heat conduction.

[0020] For example, such as Figure 3 As shown, the present invention also includes a plate sleeve 7 welded to one side of the box cover 2, a baffle 8 being sleeved through the inside of the plate sleeve 7, and a structural groove 9 for easy insertion of the baffle 8 being opened on the inner side of the box cover 2 at the bottom of the guide block 5.

[0021] When in use, the inner baffle 8 of the plate sleeve 7 is inserted into the box cover 2 to collect the crushed fan blade fragments and to block the gap between the box body 1 and the box cover 2, reducing the loss of heat inside the box body 1.

[0022] For example, such as Figure 1 , Figure 2 As shown, the present invention also includes a thermostat 13 mounted on one end of the housing 1 via a mounting base. The detection end of the thermostat 13 is located inside the housing 1, and the current output end of the thermostat 13 is electrically connected to the current input end of the heating wire 402 via a power cord.

[0023] During use, the heating of the electric heating wire 402 and its heating temperature can be controlled by the thermostat 13.

[0024] For example, such as Figure 1 As shown, the present invention also includes a box cover 2 connected to a box body 1, a hopper 12 welded to the top of the box cover 2, and a tempered glass window 11 fixed to one side of the box cover 2 by bolts.

[0025] In use, the hopper 12 is designed to allow personnel to pour the broken fan blades into the housing 2, and the tempered glass window 11 is designed to allow personnel to observe the broken fan blades on the baffle 8.

[0026] For example, such as Figure 1 As shown, the present invention also includes a door 14 hinged to one side of the box body 1, and a feeding port 15 opened on the top of the box body 1 located on one side of the box cover 2.

[0027] When in use, the material inside the box 1 can be taken out by opening the box door 14, and it is convenient to repair and replace the stirring component 3 and heating component 4 inside the box 1. The feeding port 15 is set to facilitate the addition of auxiliary materials and agents such as ethylene glycol / sodium hydroxide mixed solvent into the box 1.

[0028] When using this utility model, the operator connects the device to an external power source using a power cord, pours the fan blade fragments into the hopper 12, and the fan blade fragments entering the hopper 12 fall into the housing 2. The fan blade fragments entering the housing 2 are guided by the guide block 5 and fall between the two crushing rollers 6. The reduction motor 10 is turned on to drive the crushing rollers 6 to rotate, crushing the fan blade fragments and further breaking them down. The baffle 8 inside the sleeve 7 is inserted into the structural groove 9 inside the box cover 2 to block the crushed fan blade fragments inside the box cover 2. Personnel can observe the fan blade fragments on the baffle 8 through the tempered glass window 11. Pull one end of the baffle 8 out of the box cover 2 so that the fan blade fragments can fall into the box body 1. Ethylene glycol / sodium hydroxide mixed solvent is poured into the chamber 1 in proportion through the feed port 15. The electric heating wire 402 is controlled by the temperature controller 13. The magnesium oxide powder 403 absorbs the heat generated by the electric heating wire 402 and conducts it to the stainless steel plate 401 to heat the fan blade fragments and ethylene glycol / sodium hydroxide mixed solvent in the chamber 1, promotes the decomposition of the fan blade fragments, and can decompose the epoxy resin. The drive motor 303 drives the shaft 301 and the stirring rod 302 on its outer side to rotate at high speed, mixing the ethylene glycol / sodium hydroxide mixed solvent and the fan blade fragments in the box 1, thereby improving the reaction and decomposition efficiency of the ethylene glycol / sodium hydroxide mixed solvent and the fan blade fragments.

[0029] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The descriptions of the above embodiments and specifications are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of protection claimed by this utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A device for processing debris from wind turbine blades, characterized in that, The device includes a housing (1), a heating assembly (4) is provided inside the housing (1), a stirring assembly (3) is provided inside the heating assembly (4), a housing cover (2) is fixed to the top of the housing (1) by bolts, a guide block (5) is fixed to the inside of the housing cover (2) by bolts, a crushing roller (6) is rotatably connected to the two ends of the housing cover (2) at the bottom of the guide block (5) by bearings, a reduction motor (10) is installed on one side of the housing cover (2) by a mounting bracket, and the output shaft of the reduction motor (10) is fixedly connected to one end of the crushing roller (6) by a connecting sleeve; The heating assembly (4) includes a stainless steel plate (401) fixed to the inside of the housing (1) by bolts. Electric heating wires (402) are equidistantly arranged inside the stainless steel plate (401) by bolts. The stirring assembly (3) includes a shaft (301) rotatably connected to the inside of the stainless steel plate (401) by bearings. Stirring rods (302) are equidistantly welded to the outside of the shaft (301). A drive motor (303) is mounted on one end of the housing (1) by a mounting bracket.

2. The wind turbine blade debris processing device according to claim 1, characterized in that, The output shaft of the drive motor (303) is fixedly connected to one end of the shaft (301) through a connecting sleeve. The stainless steel plate (401) located inside the electric heating wire (402) is filled with magnesium oxide powder (403) on the outside.

3. The wind turbine blade debris processing device according to claim 1, characterized in that, A plate sleeve (7) is welded to one side of the box cover (2), and a baffle (8) is sleeved through the inside of the plate sleeve (7). A structural groove (9) is provided on the inner side of the bottom of the guide block (5) of the box cover (2) to facilitate the insertion of the baffle (8).

4. The wind turbine blade debris processing device according to claim 1, characterized in that, A thermostat (13) is mounted on one end of the housing (1) via a mounting base. The detection end of the thermostat (13) is located inside the housing (1). The current output end of the thermostat (13) is electrically connected to the current input end of the electric heating wire (402) via a power cord.

5. The wind turbine blade debris processing device according to claim 1, characterized in that, The cover (2) and the box body (1) are connected. A hopper (12) is welded to the top of the cover (2). A tempered glass window (11) is fixed to one side of the cover (2) by bolts.

6. The wind turbine blade debris processing device according to claim 1, characterized in that, The box body (1) has a door (14) hinged to one side, and a feeding port (15) is opened on the top of the box body (1) located on the side of the box cover (2).