An angle-adjustable profiled steel wire roll forming device

Abstract

The utility model discloses an angle adjustable special-shaped steel wire roll forming device relates to wire rope production equipment technical field, including base, the top of base is provided with roll holder, and one side of roll holder is installed four groups of roll assembly and four compacting blocks, and each roll assembly is matched with a compacting block respectively, and the four around side middle part of roll holder is provided with baffle, and the baffle is screwed with adjusting screw rod, and the adjusting screw rod is fixed with dial, and the vertical and horizontal direction of roll holder all are provided with dovetail groove slide, and the all around of base is provided with fixed hole, and roll assembly includes the sliding block of sliding installation on base, and the dovetail insert block is set up on sliding block, and the dovetail insert block slidingly inserts in dovetail groove slide, and the open slot is set up on sliding block. In the utility model, simple structure, simple and convenient operation, save working time. And have the advantage that the roll angle is adjustable, make it can adapt to different specifications product production, reduce production cost.

Description

Technical Field

[0001] This utility model relates to the technical field of steel wire rope production equipment, and in particular to an angle-adjustable irregular steel wire roll forming device. Background Technology

[0002] Steel wire ropes are classified into single-strand steel wire ropes, multi-strand steel wire ropes, and sealed steel wire ropes according to the number of strands and structure. Sealed steel wire ropes are used in passenger ropeways, mine shaft tunnels, tower crane main cables, excavator tension ropes, and suspension bridge main cables, among other applications.

[0003] Sealing wire ropes are constructed by uniformly and tightly arranging Z-shaped wires circumferentially to create a seal. Sealing wire ropes of different diameters and numbers of Z-shaped wires are designed and manufactured to meet various application requirements. During the production of Z-shaped wires, the angle between adjacent sides of the Z-shaped wires needs to be adjusted according to the number of circumferential wires. Therefore, an angle-adjustable profiled wire roll forming device is provided. Utility Model Content

[0004] To address the shortcomings of existing technologies, this invention provides an adjustable-angle profiled steel wire roll forming device. It features a simple structure, easy and convenient operation, and saves working time. Furthermore, the adjustable roll angle allows it to adapt to the production of products of different specifications, reducing production costs and overcoming the deficiencies of existing technologies.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: An angle-adjustable profiled steel wire roll forming device includes a base, a roll support at the top of the base, four sets of roll assemblies and four clamping blocks installed on one side of the roll support, each set of roll assemblies being matched with a clamping block, baffles at the center of the four perimeters of the roll support, adjusting screws screwed onto the baffles, and a scale fixed on the adjusting screws, dovetail groove slides in both the vertical and horizontal directions of the roll support, and fixing holes around the base; The roll assembly includes a slider slidably mounted on a base, a dovetail insert on the slider, the dovetail insert being slidably inserted into a dovetail groove, an opening groove on the slider, a roll shaft being installed at the opening groove, and a roll being rotatably mounted on the roll shaft.

[0006] As a further embodiment of this utility model: the roller is rotatably mounted on the roller shaft through a retaining ring for holes, a bearing, a bearing, and a retaining ring for holes.

[0007] As a further embodiment of this utility model: a shaft retaining ring one and a shaft retaining ring two are respectively provided on the roller shaft and on both sides of the roller.

[0008] As a further embodiment of this utility model: the roller shaft is fixed in the opening groove of the slider by locking screw one and locking screw two.

[0009] As a further improvement of this utility model: an adjusting screw is screwed onto the slider, and the end of the adjusting screw near the roller shaft abuts against the roller shaft.

[0010] As a further improvement of this utility model, the roller shaft is provided with scale lines.

[0011] As a further embodiment of this utility model: the clamping block has a groove in the middle position and is snapped onto the outside of the slider. The clamping block is fixed to the roll support by fastening screws.

[0012] The beneficial effects of this utility model are as follows: With its simple structure and easy operation, it saves working time. Furthermore, its adjustable roller angle allows it to adapt to the production of products of different specifications, reducing production costs. Attached Figure Description

[0013] Figure 1 This is a three-dimensional structural diagram of an angle-adjustable irregular steel wire roll forming device proposed in this utility model.

[0014] Figure 2 This is an exploded structural diagram of the roll assembly of an angle-adjustable profiled steel wire roll forming device proposed in this utility model.

[0015] Figure 3 A schematic diagram of the Z-shaped steel wire in a sealing steel wire rope.

[0016] In the diagram: 1. Base; 2. Roll support; 3. Baffle; 4. Adjusting screw; 5. Dial; 6. Roll assembly; 61. Slider; 62. Adjusting set screw; 63. Roll; 631. Hole retaining ring one; 632. Bearing one; 633. Bearing two; 634. Hole retaining ring two; 64. Roll shaft; 65. Locking screw one; 66. Locking screw two; 67. Shaft retaining ring one; 68. Shaft retaining ring two; 7. Clamping block; 8. Fastening screw. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0018] Example 1, referring to Figure 1-3An angle-adjustable profiled steel wire roll forming device includes a base 1, a roll support 2 is provided at the top of the base 1, four sets of roll assemblies 6 and four clamping blocks 7 are installed on one side of the roll support 2, each set of roll assemblies 6 is matched with a clamping block 7, baffles 3 are provided in the middle of the four perimeters of the roll support 2, adjusting screws 4 are screwed on the baffles 3, and a scale 5 is fixed on the adjusting screws 4 for reading the adjustment clamping value. Dovetail groove slides are provided in the vertical and horizontal directions of the roll support 2. The base 1 has mounting holes on all four sides for mounting and fixing the device. The roll assembly 6 includes a slider 61 slidably mounted on the base 1. A dovetail insert is provided on the slider 61. The dovetail insert is slidably inserted into the dovetail groove slide. An opening groove is provided on the slider 61. A roll shaft 64 is installed at the opening groove. A roll 63 is rotatably mounted on the roll shaft 64.

[0019] The roll 63 is rotatably mounted on the roll shaft 64 through a retaining ring 631, a bearing 632, a bearing 633, and a retaining ring 634. The roll 63 can rotate around the circumference of the roll shaft 64.

[0020] A first shaft retaining ring 67 and a second shaft retaining ring 68 are respectively provided on the roll shaft 64 and on both sides of the roll 63. The first shaft retaining ring 67 and the second shaft retaining ring 68 limit the circumferential movement of the roll 63.

[0021] The roll shaft 64 is fixed in the opening groove of the slider 61 by locking screw 65 and locking screw 66.

[0022] An adjusting screw 62 is screwed onto the slider 61, and the end of the adjusting screw 62 near the roller shaft 64 abuts against the roller shaft 64.

[0023] By adjusting the set screw 62 to tighten the roller shaft 64 and rotate it horizontally around the locking screw 66, the Z-shaped steel wire angle α can be finely adjusted. The roller shaft 64 is equipped with scale lines, which can be used to read the fine-adjustment angle value.

[0024] Example 2 is an optimization based on Example 1, specifically: The clamping block 7 has a groove in the middle and is snapped onto the outside of the slider 61. The clamping block 7 is fixed to the roll support 2 by fastening screws 8, and the slider 61 can slide in the groove of the clamping block 7.

[0025] The above are merely preferred embodiments of this utility model, but the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this utility model, based on the technical solution and inventive concept of this utility model, should be included within the scope of protection of this utility model.

Claims

1. An angle-adjustable profiled steel wire roll forming device, comprising a base (1), characterized in that, The top of the base (1) is provided with a roll support (2). Four sets of roll assemblies (6) and four clamping blocks (7) are installed on one side of the roll support (2). Each set of roll assemblies (6) is matched with a clamping block (7). A baffle (3) is provided in the middle of the four sides of the roll support (2). An adjusting screw (4) is screwed onto the baffle (3). A scale (5) is fixed on the adjusting screw (4). Dovetail groove slides are provided in the vertical and horizontal directions of the roll support (2). Fixing holes are provided around the base (1). The roll assembly (6) includes a slider (61) slidably mounted on a base (1), a dovetail insert is provided on the slider (61), the dovetail insert is slidably inserted into the dovetail groove slide, the slider (61) is provided with an opening groove, a roll shaft (64) is installed at the opening groove, and a roll (63) is rotatably mounted on the roll shaft (64).

2. The angle-adjustable profiled steel wire roll forming device according to claim 1, characterized in that, The roll (63) is rotatably mounted on the roll shaft (64) via a first retaining ring (631), a first bearing (632), a second bearing (633), and a second retaining ring (634).

3. The angle-adjustable profiled steel wire roll forming device according to claim 1, characterized in that, Shaft retaining ring one (67) and shaft retaining ring two (68) are respectively provided on the roller shaft (64) and on both sides of the roller (63).

4. The angle-adjustable profiled steel wire roll forming device according to claim 1, characterized in that, The roller shaft (64) is fixed in the opening groove of the slider (61) by locking screw one (65) and locking screw two (66).

5. The angle-adjustable profiled steel wire roll forming device according to claim 1, characterized in that, An adjusting screw (62) is screwed onto the slider (61), and the end of the adjusting screw (62) near the roller shaft (64) abuts against the roller shaft (64).

6. The angle-adjustable profiled steel wire roll forming device according to claim 1, characterized in that, The roller shaft (64) is provided with scale lines.

7. The angle-adjustable profiled steel wire roll forming device according to claim 1, characterized in that, The clamping block (7) has a groove in the middle and is snapped onto the outside of the slider (61). The clamping block (7) is fixed to the roll support (2) by fastening screws (8).

Images