A cleaning device for preventing hot-rolled titanium plate strip from scratching the surface of a roll
Patent Information
- Application Number
- CN202522352761.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-06
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-11-06
AI Technical Summary
[0002]热轧钛板带材生产过程中,轧辊表面容易积累氧化皮、钛屑等杂质,导致带材表面出现划伤缺陷,影响产品质量,需要对轧辊进行定期清理;而现有轧辊在不拆卸清理的过程中,容易出现清理后的杂质飞溅或掉落,对设备以及板材造成二次污染的情况,需要在停机后将轧辊拆卸,再对轧辊进行彻底的清理维护,清理维护时间长,效率低,影响正常轧制工作
[0011]本实用新型与现有技术相比较有益效果表现在:
Smart Images

Figure CN224913228U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of roll cleaning technology, and specifically relates to a cleaning device for preventing scratches on the surface of rolls during hot rolling of titanium plate and strip. Background Technology
[0002] During the production of hot-rolled titanium sheet and strip, impurities such as oxide scale and titanium shavings easily accumulate on the surface of the rolls, causing scratches and defects on the strip surface, affecting product quality. Regular cleaning of the rolls is necessary. However, if the existing rolls are not disassembled for cleaning, impurities are prone to splashing or falling after cleaning, causing secondary pollution to the equipment and the sheet. The rolls need to be disassembled after shutdown and then thoroughly cleaned and maintained. This cleaning and maintenance process is time-consuming, inefficient, and affects normal rolling operations.
[0003] A search revealed a prior art patent announcement number CN222902160U for a roll that facilitates waste removal. This device uses evenly distributed brushes on a cleaning rod to sweep away waste from the surface of the roll body. However, brushes alone are insufficient to remove adhering and compacted impurities from the roll surface; they can only clean easily detachable impurities. Another prior art patent announcement number CN118875851A describes a carbide high-chromium cast iron roll device. This device uses a grinding wheel to grind the surface of the high-chromium roll to remove oxides or other impurities such as rust. However, after the grinding wheel has cleaned the oxides and other impurities, it only uses the grinding wheel to grind the roll surface without a scraper to remove the remaining impurities, resulting in incomplete cleaning. Summary of the Invention
[0004] The purpose of this invention is to overcome the shortcomings of the existing technology and provide a cleaning device for preventing scratches on the surface of rolls during hot-rolled titanium plate and strip rolling. The device uses a grinding mechanism to grind and clean the impurities and oxide scale adhering to the roll surface, and then uses a scraping mechanism to scrape and clean the roll surface. The impurities that fall off after grinding and scraping are blocked and collected by a slag-blocking mechanism to prevent the fallen impurities from scattering and causing re-contamination. Finally, the impurities in the slag-blocking mechanism are sucked out by a dust suction bucket to complete the cleaning.
[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:
[0006] A device for cleaning the surface of rolling rolls to prevent scratches during hot rolling of titanium plate and strip includes a rolling mill, rolling rolls, a cleaning mechanism, and a dust collector; the rolling rolls are disposed inside the rolling mill, the cleaning mechanism is disposed on one side of the rolling mill and cooperates with the rolling rolls, and the dust collector is disposed above the rolling mill.
[0007] The cleaning mechanism includes a support plate I, a grinding mechanism, a slag-blocking mechanism, a scraping mechanism, a dust collection hopper, and an air suction pipe. The support plate I is fixed to the outside of the rolling mill. The grinding mechanism is mounted on the support plate I, and the scraping mechanism is located below the grinding mechanism. The slag-blocking mechanism is located below the scraping mechanism. The grinding mechanism, scraping mechanism, and slag-blocking mechanism are connected in cooperation with each other. The dust collection hopper is located inside the slag-blocking mechanism and is connected to the air suction pipe. The upper part of the air suction pipe is connected to a vacuum cleaner. The grinding mechanism grinds and cleans the impurities and oxide scale adhering to the surface of the rolls. Then, the scraping mechanism scrapes and cleans the surface of the rolls. The impurities that fall off after grinding and scraping are blocked and collected by the slag-blocking mechanism to prevent the falling impurities from scattering and causing re-contamination. Finally, the dust collection hopper sucks out the impurities in the slag-blocking mechanism, completing the cleaning process.
[0008] The grinding mechanism includes a connecting seat I, an electric push rod, a grinding roller, a motor I, and a lead screw. The connecting seat I is fixed on a support plate I. An electric push rod is housed within the connecting seat I and is rotatably connected to the connecting seat I. A grinding roller is located at the protruding end of the electric push rod and is rotatably connected to the electric push rod. Connecting rods I are located at both ends of the grinding roller and are rotatably connected to the grinding roller. A connecting seat II is located at the other end of the connecting rod I and is rotatably connected to the connecting seat II. The connecting seat II is located within a positioning seat and is slidably connected to the positioning seat. Two sets of positioning seats are provided, one of which contains a lead screw that engages with the connecting seat II. The unit is equipped with motor I, whose output end is connected to a lead screw. Another set of positioning seats contains a limiting column, which is slidably connected to connecting seat II. Motor I controls the lead screw to rotate. The lead screw cooperates with the positioning seat; the rotation of the lead screw drives the positioning seat to move, which in turn drives connecting rod I to move. Connecting rod I drives the grinding roller to move. An electric push rod adjusts the height of the grinding roller. Through the cooperation of motor I and the electric push rod, the height and ejection position of the grinding roller are adjusted. When grinding and cleaning the roll is required, the grinding roller is adjusted to be close to the roll surface for grinding. During roll operation, the grinding roller is adjusted to be away from the roll to avoid affecting normal rolling operations.
[0009] The slag-blocking mechanism includes a connecting shaft, a motor II, a transmission shaft, a dirt-proof plate, and a slag-blocking plate. The connecting shaft is fixed between two sets of connecting seats II. A connecting plate I is provided on the connecting shaft, and the connecting shaft is rotatably connected to the connecting plate I. A slag-blocking plate is provided below the connecting plate I, and a dust suction hopper is provided inside the slag-blocking plate. A gear II is provided on the connecting shaft, and the gear II is rotatably connected to the connecting shaft. The gear II is also fixedly connected to the connecting plate I. Multiple sets of support plates II are fixed on the connecting shaft. A support rod is provided on one side of the support plate II, and the support rod is fixedly connected to the dirt-proof plate. The motor II is mounted on the support plate II, and the output end of the motor II is connected to the transmission shaft, which is rotatably connected to the support plate II. The drive shaft is equipped with multiple sets of gears I, which mesh with gears II. Motor II controls the rotation of the drive shaft, which drives gear I to rotate. Gear I meshes with gear II, which in turn drives gear II to rotate. Gear II drives connecting plate I to rotate, and connecting plate I drives the slag baffle to rotate. The position of the slag baffle is adjusted by motor II to ensure that it can collect the impurities that fall off after grinding and scraping. The impurities are then sucked out by a dust suction hopper. By setting up a dirt-proof plate, the connecting shaft, motor II, drive shaft, gears I and II are prevented from being contaminated by impurities splashed during cleaning, which would affect the transmission efficiency, increase the overall service life of the mechanism, and reduce the frequency of daily maintenance.
[0010] The scraping mechanism includes connecting rod II, connecting plate II, limiting shaft, spring, scraper, and angle stepper motor. Connecting rod II is located below connecting rod I and is connected to connecting rod I via a pin. The angle stepper motor is located on one side of connecting rod II, and its output end is connected to the scraper to control the scraper's tilt angle. Connecting plate II is fixed between the two sets of connecting rod II. The limiting shaft passes through the anti-fouling plate and is fixedly connected to connecting plate II. A spring is provided between connecting plate II and the anti-fouling plate, and the spring is also sleeved on the limiting shaft. The limiting shaft ensures the position of connecting plate II, and the spring between the anti-fouling plate and connecting plate II ensures that connecting plate II is pushed out. Connecting plate II drives connecting rod II, which in turn drives the scraper and the angle stepper motor. The angle stepper motor controls the scraper's tilt angle and, in conjunction with the spring, pushes it forward, ensuring that the scraper can closely adhere to the roller surface for scraping and cleaning.
[0011] The advantages of this utility model compared with the prior art are as follows:
[0012] The grinding mechanism adjusts the height and ejection position of the grinding roller. When grinding and cleaning the roll is required, the grinding roller is adjusted to be close to the roll surface for grinding. When the roll is in operation, the grinding roller is adjusted to be away from the roll to avoid affecting normal rolling operations, eliminating the need to disassemble the roll. The slag-blocking mechanism collects the impurities that fall after grinding and scraping, preventing them from scattering and causing re-contamination. The impurities are then sucked out by a dust suction hopper. A dirt-proof plate is installed to prevent impurities from splashing onto the transmission components during cleaning, thus avoiding contamination of the transmission efficiency, increasing the overall service life of the mechanism, and reducing the frequency of daily maintenance. The scraping mechanism controls the tilt angle of the scraper, which, in conjunction with a spring, pushes the scraper forward, ensuring that the scraper is in close contact with the roll surface for efficient scraping and cleaning. Attached Figure Description
[0013] Appendix Figure 1 This utility model discloses a structural schematic diagram of a device for cleaning the surface of rolling mill rolls to prevent scratches during the rolling of hot-rolled titanium plate and strip. Figure 1 ;
[0014] Appendix Figure 2 It is attached Figure 1 Schematic diagram of the cleaning organization structure Figure 1 ;
[0015] Appendix Figure 3 It is attached Figure 2 Schematic diagram of the grinding mechanism;
[0016] Appendix Figure 4 It is attached Figure 2 Schematic diagram of the middle slag-blocking mechanism;
[0017] Appendix Figure 5 It is attached Figure 2 Schematic diagram of the scraping mechanism;
[0018] Appendix Figure 6 It is attached Figure 1 Schematic diagram of the cleaning organization structure Figure 2 ;
[0019] Appendix Figure 7 It is attached Figure 1 Schematic diagram of the cleaning organization structure Figure 3 ;
[0020] In the diagram: 11. Rolling mill; 12. Roll; 13. Cleaning mechanism; 14. Vacuum cleaner; 101. Support plate I; 102. Grinding mechanism; 103. Slag blocking mechanism; 104. Scraping mechanism; 105. Dust collection hopper; 106. Suction pipe; 1101. Connecting seat I; 1102. Electric actuator; 1103. Grinding roller; 1104. Motor I; 1105. Lead screw; 1106. Positioning seat; 1107. Connecting seat II; 1108. Connecting rod I; 1 109. Limiting column; 2101. Connecting shaft; 2102. Motor II; 2103. Transmission shaft; 2104. Support plate II; 2105. Support rod; 2106. Gear I; 2107. Gear II; 2108. Anti-fouling plate; 2109. Connecting plate I; 2110. Slag baffle plate; 3101. Connecting rod II; 3102. Connecting plate II; 3103. Limiting shaft; 3104. Spring; 3105. Scraper; 3106. Angle stepper motor. Detailed Implementation
[0021] To facilitate understanding by those skilled in the art, the following is a detailed explanation in conjunction with the appendix. Figure 1-7 The technical solution of this utility model will be further described in detail below.
[0022] A device for cleaning the surface of rolling mill rolls to prevent scratches during hot rolling of titanium plate and strip includes a rolling mill 11, rolling mill rolls 12, cleaning mechanism 13, and vacuum cleaner 14. The rolling mill rolls 12 are disposed inside the rolling mill 11, the cleaning mechanism 13 is disposed on one side of the rolling mill 11 and cooperates with the rolling mill rolls 12, and the vacuum cleaner 14 is disposed above the rolling mill 11.
[0023] The cleaning mechanism 13 includes a support plate I 101, a grinding mechanism 102, a slag-blocking mechanism 103, a scraping mechanism 104, a dust collection hopper 105, and a suction pipe 106. The support plate I 101 is fixed to the outside of the rolling mill 11. The grinding mechanism 102 is provided on the support plate I 101, the scraping mechanism 104 is provided below the grinding mechanism 102, and the slag-blocking mechanism 103 is provided below the scraping mechanism 104. The grinding mechanism 102, the scraping mechanism 104, and the slag-blocking mechanism 103 are connected in cooperation with each other. The dust collection hopper 105 is provided. Inside the slag-blocking mechanism 103, a dust collection hopper 105 is connected to a suction pipe 106, and a vacuum cleaner 14 is connected to the upper part of the suction pipe 106. The grinding mechanism 102 grinds and cleans the impurities and oxide scale adhering to the surface of the roll 12, and then the scraping mechanism 104 scrapes and cleans the surface of the roll 12. The impurities that fall off after grinding and scraping are blocked and collected by the slag-blocking mechanism 103 to prevent the falling impurities from scattering and causing re-contamination. Finally, the dust collection hopper 105 sucks out the impurities in the slag-blocking mechanism 103 to complete the cleaning.
[0024] The grinding mechanism 102 includes a connecting seat I 1101, an electric actuator 1102, a grinding roller 1103, a motor I 1104, and a lead screw 1105. The connecting seat I 1101 is fixed on the support plate I 101. The electric actuator 1102 is provided inside the connecting seat I 1101 and is rotatably connected to the connecting seat I 1101. The grinding roller 1103 is provided at the protruding end of the electric actuator 1102 and is rotatably connected to the grinding roller 1103. Connecting rods I 1108 are provided at both ends. Grinding roller 1103 is rotatably connected to connecting rod I 1108. Connecting seat II 1107 is provided at the other end of connecting rod I 1108. Connecting rod I 1108 is rotatably connected to connecting seat II 1107. Connecting seat II 1107 is located inside positioning seat 1106. Connecting seat II 1107 is slidably connected to positioning seat 1106. There are two sets of positioning seats 1106. One set of positioning seats 1106 is equipped with lead screw 1105. Lead screw 1105 is connected to connecting seat II 1108. In conjunction with the 07, a motor I 1104 is installed above the positioning seat 1106. The output end of the motor I 1104 is connected to the lead screw 1105. Another positioning seat 1106 has a limiting column 1109 inside, which is slidably connected to the connecting seat II 1107. The motor I 1104 controls the rotation of the lead screw 1105. The lead screw 1105 cooperates with the positioning seat 1106. The rotation of the lead screw 1105 drives the positioning seat 1106 to move, and the positioning seat 1106 drives the connecting rod I 1 108 moves, connecting rod I 1108 drives the grinding roller 1103 to move, electric push rod 1102 adjusts the height of grinding roller 1103, motor I 1104 cooperates with electric push rod 1102 to adjust the height and ejection position of grinding roller 1103. When it is necessary to grind and clean the roll 12, adjust the grinding roller 1103 to be close to the surface of the roll 12 to grind the roll 12. When the roll 12 is working, adjust the position of grinding roller 1103 to be away from the roll 12 to avoid affecting the normal rolling operation.
[0025] The slag-blocking mechanism 103 includes a connecting shaft 2101, a motor II 2102, a transmission shaft 2103, a dirt-proof plate 2108, and a slag-blocking plate 2110. The connecting shaft 2101 is fixed between two sets of connecting seats II 1107. A connecting plate I 2109 is provided on the connecting shaft 2101, and the connecting shaft 2101 is rotatably connected to the connecting plate I 2109. A slag-blocking plate 2110 is provided below the connecting plate I 2109, and a dust suction hopper 105 is provided inside the slag-blocking plate 2110. The gear II 2107 is provided with... Gear II 2107 is rotatably connected to connecting shaft 2101 and simultaneously fixedly connected to connecting plate I 2109. Support plate II 2104 has multiple sets of supports fixed to connecting shaft 2101. Support rod 2105 is provided on one side of support plate II 2104 and is fixedly connected to anti-fouling plate 2108. Motor II 2102 is mounted on support plate II 2104, and its output end is connected to drive shaft 2103. 2103 is rotatably connected to support plate II 2104. Multiple sets of gears I 2106 are mounted on the drive shaft 2103, and gears I 2106 mesh with gears II 2107. Motor II 2102 controls the rotation of drive shaft 2103, which in turn drives gears I 2106 to rotate. Gears I 2106 mesh with gears II 2107, which in turn drives gears II 2107 to rotate. Gears II 2107 then drive connecting plate I 2109 to rotate. Connecting plate I 2109 then drives... The slag baffle 2110 rotates, and the position of the slag baffle 2110 is adjusted by the motor II 2102 to ensure that the slag baffle 2110 can collect the impurities that fall off after grinding and scraping. Then, the impurities are sucked out by the dust suction hopper 105. By setting the anti-fouling plate 2108, the connecting shaft 2101, motor II 2102, transmission shaft 2103, gear I 2106, and gear II 2107 are prevented from being contaminated by impurities splashed during cleaning, which would affect the transmission efficiency, increase the overall service life of the mechanism, and reduce the frequency of daily maintenance.
[0026] The scraping mechanism 104 includes a connecting rod II 3101, a connecting plate II 3102, a limiting shaft 3103, a spring 3104, a scraper 3105, and an angle stepper motor 3106. The connecting rod II 3101 is located below the connecting rod I 1108 and is connected to the connecting rod I 1108 via a pin. The angle stepper motor 3106 is located on one side of the connecting rod II 3101, and its output end is connected to the scraper 3105 to control the tilt angle of the scraper 3105. A connecting plate II 3102 is fixed between the two sets of connecting rods II 3101. The limiting shaft 3103 passes through the anti-fouling plate 2108 and is fixedly connected to the connecting plate II 3102. A spring 3104 is provided between 3102 and the anti-fouling plate 2108, and the spring 3104 is also sleeved on the limiting shaft 3103. The limiting shaft 3103 ensures the position of the connecting plate II 3102, and the spring 3104 between the anti-fouling plate 2108 and the connecting plate II 3102 ensures that the connecting plate II 3102 is pushed out. The connecting plate II 3102 drives the connecting rod II 3101, and the connecting rod II 3101 drives the scraper 3105 and the angle stepper motor 3106. The angle stepper motor 3106 controls the tilt angle of the scraper 3105, which, together with the spring 3104, pushes forward to ensure that the scraper 3105 can be in close contact with the surface of the roller 12 to scrape and clean the surface of the roller 12.
[0027] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0028] In summary, the components, including but not limited to motors, electric actuators, angle stepper motors, and electronic or electrical components, are existing components that were custom-made or purchased. The electrical connections between these components are conventional circuit or electrical connections in the prior art and are not within the scope of protection of this utility model.
[0029] The above description is merely an example and illustration of the structure of this utility model. Those skilled in the art can make various modifications or additions to the specific embodiments described or use similar methods to replace them, as long as they do not deviate from the structure of the utility model or exceed the scope defined in the claims, they should all fall within the protection scope of this utility model.
Claims
1. A device for cleaning the surface of rolling mill rolls to prevent scratches during hot-rolled titanium plate and strip rolling, comprising a rolling mill, rolling mill rolls, a cleaning mechanism, and a dust collector; wherein the rolling mill rolls are disposed within the rolling mill, characterized in that... The cleaning mechanism is located on one side of the rolling mill and works in conjunction with the rolling rolls; the dust collector is located above the rolling mill. The cleaning mechanism includes a support plate I, a grinding mechanism, a slag-blocking mechanism, a scraping mechanism, a dust collection hopper, and an air suction pipe. The support plate I is fixed to the outside of the rolling mill. The grinding mechanism is provided on the support plate I. The scraping mechanism is provided below the grinding mechanism. The slag-blocking mechanism is provided below the scraping mechanism. The grinding mechanism, scraping mechanism, and slag-blocking mechanism are connected to each other. The dust collection hopper is located inside the slag-blocking mechanism. The dust collection hopper is connected to the air suction pipe. The upper part of the air suction pipe is connected to a vacuum cleaner. The grinding mechanism includes a connecting seat I, an electric push rod, a grinding roller, a motor I, and a lead screw. The connecting seat I is fixed on a support plate I. The electric push rod is rotatably connected to the connecting seat I. The grinding roller is rotatably connected to the top end of the electric push rod. Connecting rods I are rotatably connected to both ends of the grinding roller. Connecting rods I are rotatably connected to both ends of the grinding roller. Connecting seat II is rotatably connected to both ends of the connecting rod I. Connecting seat II is located in a positioning seat and is slidably connected to the positioning seat. There are two sets of positioning seats. One set of positioning seats has a lead screw inside, which cooperates with the connecting seat II. Motor I is located above the positioning seat, and the output end of motor I is connected to the lead screw. The other set of positioning seats has a limiting column inside, which is slidably connected to the connecting seat II.
2. The device for cleaning the surface of rolling rolls to prevent scratches during hot-rolled titanium plate and strip rolling according to claim 1, characterized in that... The slag-blocking mechanism includes a connecting shaft, a motor II, a transmission shaft, a dirt-proof plate, and a slag-blocking plate. The connecting shaft is fixed between two sets of connecting seats II. A connecting plate I is provided on the connecting shaft, and the connecting shaft is rotatably connected to the connecting plate I. A slag-blocking plate is provided below the connecting plate I, and a dust-collecting hopper is provided inside the slag-blocking plate. Gear II is provided on the connecting shaft, and gear II is rotatably connected to the connecting shaft. Gear II is also fixedly connected to the connecting plate I. Multiple sets of gears I are provided on the support plate II, and a support rod is provided on one side of the support plate II. The support rod is fixedly connected to the dirt-proof plate. Motor II is installed on the support plate II, and the output end of motor II is connected to the transmission shaft. The transmission shaft is rotatably connected to the support plate II. Multiple sets of gears I are provided on the transmission shaft, and gears I mesh with gears II.
3. The device for cleaning the surface of rolling rolls to prevent scratches during hot-rolled titanium plate and strip rolling according to claim 1, characterized in that... The scraping mechanism includes a connecting rod II, a connecting plate II, a limiting shaft, a spring, a scraper, and an angle stepper motor. The connecting rod II is located below the connecting rod I and is connected to the connecting rod I via a pin. The angle stepper motor is located on one side of the connecting rod II, and its output end is connected to the scraper to control the scraper's tilt angle. A connecting plate II is fixed between the two sets of connecting rods II. The limiting shaft passes through the anti-fouling plate and is fixedly connected to the connecting plate II. A spring is provided between the connecting plate II and the anti-fouling plate, and the spring is also sleeved on the limiting shaft.
Citation Information
Patent Citations
Carbide high-chromium cast iron roller equipment
CN118875851A
Roller convenient for cleaning sweeps
CN222902160U