A machine tool assembly copper pipe rapid bending equipment
Patent Information
- Application Number
- CN202522389450.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-11
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-11-11
AI Technical Summary
[0004]本实用新型的目的在于解决现有的铜管折弯设备在折弯时无法对铜管的折弯长度进行及时调节的问题
[0014]1、本实用新型的一种机床组装用铜管快速折弯设备,通过设置有长度调节机构,可以实现对铜管折弯长度的快速调节,有效提高铜管的折弯效率,从而提高对机床的组装效率。
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Figure CN224913314U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of pipe bending equipment, specifically a rapid bending equipment for copper pipes used in machine tool assembly. Background Technology
[0002] Machine tool cooling copper pipes, as a key component of the machine tool cooling system, play a crucial role in ensuring machining accuracy, extending tool life, and improving overall operational stability. Machine tool cooling copper pipes typically employ a thin-walled design to reduce weight and lower the load on the machine tool structure while maintaining sufficient strength. The pipe diameter is precisely matched to the machine tool's cooling requirements, ensuring that the coolant flow rate and velocity meet machining requirements. The pipe layout is optimized to minimize bends, reducing coolant flow resistance and ensuring uniform cooling. During installation, the straightness and verticality of the pipes must be ensured to prevent coolant flow obstruction due to installation deviations. Before installation, the copper pipes need to be bent according to the shape of the machine tool to ensure a close fit between the copper pipes and the machine tool surface.
[0003] Existing copper tube bending equipment cannot adjust the bending length of copper tubes in a timely manner during bending. When bending copper tubes at different installation positions on the machine tool, the bending length of the copper tubes needs to be measured, which is inefficient and affects the installation efficiency of the machine tool. Utility Model Content
[0004] The purpose of this invention is to solve the problem that existing copper tube bending equipment cannot adjust the bending length of copper tubes in a timely manner during bending.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] A rapid bending device for copper tubes used in machine tool assembly includes a frame with a through hole at the top. A motor is installed at the bottom of the through hole, and the motor's shaft extends to the top of the through hole. An outer sleeve is fixedly connected to the middle of the motor's shaft. A rotating frame is horizontally fixedly connected to the bottom of the side wall of the outer sleeve. A length adjustment mechanism is installed at the top of the rotating frame. The length adjustment mechanism includes an adjustment rod with a sliding groove at the top. A linear module is horizontally installed inside the adjustment rod. A movable limit block is fixedly connected to the moving platform of the linear module. The movable limit block is slidably connected to the sliding groove. A stop block is fixedly connected to the side of the movable limit block away from the outer sleeve, and the stop block is set at a right angle.
[0007] Furthermore, a semi-support wheel is rotatably connected to the top of the motor shaft, a boss is horizontally fixed to the top of the side wall of the outer sleeve, a movable shaft is vertically fixed to the top of the end of the boss away from the motor, and a bending wheel is rotatably connected to the top of the movable shaft.
[0008] Furthermore, both the bending wheel and the semi-supporting wheel have bending grooves on their sidewalls, and the bending wheel and the semi-supporting wheel are arranged horizontally.
[0009] Furthermore, a second fixing frame is fixedly connected to the middle of the frame, and a second fixing limit block is fixedly connected to the top of the second fixing frame.
[0010] Furthermore, a first fixed frame is fixedly connected to the top of the frame away from the rotating frame, and a first fixed limiting block is fixedly connected to the top of the first fixed frame. The first fixed limiting block is located on the side of the bending wheel away from the rotating frame.
[0011] Furthermore, a mounting bracket is provided on the side of the first fixing frame, and a cylinder is horizontally fixedly connected to the top of the mounting bracket, with a rack fixedly connected to the piston rod of the cylinder.
[0012] Furthermore, a gear is fixedly connected to the bottom of the semi-support wheel, and the gear meshes with a rack.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0014] 1. The present invention relates to a copper tube quick bending device for machine tool assembly, which, by setting a length adjustment mechanism, can realize the rapid adjustment of the bending length of the copper tube, effectively improving the bending efficiency of the copper tube, thereby improving the assembly efficiency of the machine tool.
[0015] 2. The present invention relates to a rapid copper tube bending device for machine tool assembly, which, by setting gears, racks and semi-support wheels, allows the semi-support wheels to disengage from the bending wheels after the copper tube is bent, thereby quickly removing the copper tube and realizing rapid unloading of the copper tube. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of a copper tube quick bending device for machine tool assembly according to this utility model.
[0017] Figure 2 This is a schematic diagram of the length adjustment mechanism of a copper tube quick bending device for machine tool assembly according to the present invention.
[0018] Figure 3 This is a top view schematic diagram of a rapid bending device for copper tubes used in machine tool assembly according to this utility model.
[0019] Figure 4 This is a side view of a copper tube quick bending device for machine tool assembly according to the present invention.
[0020] In the diagram: 1. Frame; 2. Motor; 3. Through hole; 4. Outer sleeve; 5. Boss; 6. Movable shaft; 7. Bending wheel; 8. Semi-support wheel; 9. Gear; 10. First fixed frame; 11. First fixed limit block; 12. Second fixed frame; 13. Rotating frame; 14. Length adjustment mechanism; 1401. Adjusting rod; 1402. Slide groove; 1403. Linear module; 1404. Movable limit block; 1405. Stop block; 15. Mounting frame; 16. Cylinder; 17. Rack; 18. Second fixed limit block. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Please see Figures 1-4The copper tube rapid bending equipment for machine tool assembly in this embodiment includes a frame 1. A through hole 3 is provided at the top of the frame 1. A motor 2 is installed at the bottom of the through hole 3. The shaft of the motor 2 extends to the top of the through hole 3. An outer sleeve 4 is fixedly connected to the middle of the shaft of the motor 2. A rotating frame 13 is horizontally fixedly connected to the bottom of the side wall of the outer sleeve 4. A length adjustment mechanism 14 is provided at the top of the rotating frame 13. The length adjustment mechanism 14 includes an adjusting rod 1401. A sliding groove 1402 is provided at the top of the adjusting rod 1401. A linear module 1403 is horizontally arranged inside the adjusting rod 1401. The movable platform is fixedly connected to a movable limiting block 1404, which is slidably connected to a slide groove 1402. A stop block 1405 is fixedly connected to the side of the movable limiting block 1404 away from the outer sleeve 4, and the stop block 1405 is set at a right angle. A semi-support wheel 8 is rotatably connected to the top of the shaft of the motor 2. A boss 5 is horizontally fixedly connected to the top of the side wall of the outer sleeve 4. A movable shaft 6 is vertically fixedly connected to the top of the end of the boss 5 away from the motor 2. A bending wheel 7 is rotatably connected to the top of the movable shaft 6. Bending grooves are opened on the side walls of both the bending wheel 7 and the semi-support wheel 8. The bending wheel 7 and the semi-support wheel 8 are horizontally set. Before bending, the initial position of the adjusting rod 1401 is tangent to the edge of the semi-support wheel 8. At this time, the position of the movable limiting block 1404 is first adjusted according to the required bending length of the copper tube. During adjustment, the movable limiting block 1404 is driven by the linear module 1403 to move along the slide groove 1402 at the top of the adjusting rod 1401 until the tangent distance between the movable limiting block 1404 and the semi-support wheel 8 matches the length of the copper tube to be bent. Then, the straight copper tube is inserted into the bending groove between the bending wheel 7 and the semi-support wheel 8 until the first end of the copper tube moves to the inside of the movable limiting block 1404 and abuts against the stop block 1405. At this time, the movable limiting block... 1404 can limit the radial direction of the copper tube bend and block the axial direction of the bend by the stop block 1405. Then, the motor 2 drives the outer tube 4 to rotate in the direction of the rack 17, so that the boss 5 on the side of the outer tube 4 and the movable shaft 6 start to rotate around the shaft of the motor 2. When the movable shaft 6 moves, it drives the bending wheel 7 to start to rotate around the half support wheel 8, applying radial pressure to the copper tube, so that the copper tube starts to bend around the half support wheel 8. When the outer tube 4 rotates, it drives the rotating frame 13 and the movable limit block 1404 to rotate accordingly, thereby applying pressure to the beginning of the copper tube bend at the same time and limiting it to prevent the copper tube from deviating during bending and improving the bending accuracy.
[0023] A second fixed frame 12 is fixedly connected to the middle of the frame 1, and a second fixed limiting block 18 is fixedly connected to the top of the second fixed frame 12. A first fixed frame 10 is fixedly connected to the top of the frame 1 away from the rotating frame 13, and a first fixed limiting block 11 is fixedly connected to the top of the first fixed frame 10. The first fixed limiting block 11 is located on the side of the bending wheel 7 away from the rotating frame 13. When the copper tube is bent, its rear fixed end is located inside the first fixed limiting block 11 and the second fixed limiting block 18, thereby limiting the fixed end of the copper tube during bending and preventing the fixed end of the copper tube from shaking under pressure during bending.
[0024] A mounting bracket 15 is provided on the side of the first fixed frame 10. A cylinder 16 is horizontally fixedly connected to the top of the mounting bracket 15, and a rack 17 is fixedly connected to the piston rod of the cylinder 16. A gear 9 is fixedly connected to the bottom of the semi-support wheel 8, and the gear 9 meshes with the rack 17. After bending, the motor 2 drives the rotating frame 13 to reset. At this time, the movable limit block 1404 disengages from the copper tube. Then, the rack 17 is driven by the cylinder 16 to move away from the cylinder 16. When the rack 17 moves, it drives the gear 9 that meshes with it to rotate. When the gear 9 rotates, it drives the semi-support wheel 8 to rotate until it disengages from the bending wheel 7. At this time, the copper tube between the semi-support wheel 8 and the bending wheel 7 can be quickly removed, thereby realizing the rapid unloading of the copper tube.
[0025] Working principle: Before bending, the initial position of the adjusting rod 1401 is tangent to the edge of the semi-support wheel 8. At this time, the position of the movable limiting block 1404 is first adjusted according to the required bending length of the copper tube. During adjustment, the movable limiting block 1404 is driven by the linear module 1403 to move along the slide groove 1402 at the top of the adjusting rod 1401 until the tangent distance between the movable limiting block 1404 and the semi-support wheel 8 matches the length of the copper tube to be bent. Then, the straight copper tube is inserted into the bending section. The bending groove between the bending wheel 7 and the semi-supporting wheel 8 extends until the first end of the copper tube moves to the inside of the movable limiting block 1404 and abuts against the stop block 1405. At this time, the movable limiting block 1404 can limit the radial direction of the bent part of the copper tube, and the stop block 1405 can limit and block its axial direction. At this time, the fixed end of the copper tube at the rear is located inside the first fixed limiting block 11 and the second fixed limiting block 18, respectively, thereby limiting the fixed end of the copper tube during bending and preventing the fixed end of the copper tube from being subjected to pressure during bending. The process begins with a shaking motion. Then, the motor 2 drives the outer sleeve 4 to rotate towards the rack 17, causing the boss 5 on the side of the outer sleeve 4 and the movable shaft 6 to rotate around the shaft of the motor 2. When the movable shaft 6 moves, it drives the bending wheel 7 to rotate around the semi-support wheel 8, applying radial pressure to the copper tube and causing the copper tube to bend around the semi-support wheel 8. When the outer sleeve 4 rotates, it drives the rotating frame 13 and the movable limit block 1404 to rotate accordingly, thereby applying pressure to the beginning of the bent part of the copper tube simultaneously and limiting it to prevent the copper tube from deviating during bending and improving bending accuracy. After bending, the motor 2 drives the rotating frame 13 to reset. At this time, the movable limit block 1404 disengages from the copper tube, and then the cylinder 16 drives the rack 17 to move away from the cylinder 16. When the rack 17 moves, it drives the gear 9 that meshes with it to rotate. When the gear 9 rotates, it drives the semi-support wheel 8 to rotate until it disengages from the bending wheel 7. At this time, the copper tube between the semi-support wheel 8 and the bending wheel 7 can be quickly removed, thereby achieving rapid unloading of the copper tube.
[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A rapid bending device for copper tubes used in machine tool assembly, characterized in that: The device includes a frame (1), with a through hole (3) at the top. A motor (2) is installed at the bottom of the through hole (3). The shaft of the motor (2) extends to the top of the through hole (3). An outer sleeve (4) is fixedly connected to the middle of the shaft of the motor (2). A rotating frame (13) is horizontally fixedly connected to the bottom of the side wall of the outer sleeve (4). A length adjustment mechanism (14) is installed at the top of the rotating frame (13). The length adjustment mechanism (14) includes an adjustment rod (1401). The top of the adjusting rod (1401) is provided with a sliding groove (1402). A linear module (1403) is horizontally arranged inside the adjusting rod (1401). The moving platform of the linear module (1403) is fixedly connected with a movable limiting block (1404). The movable limiting block (1404) is slidably connected to the sliding groove (1402). A stop block (1405) is fixedly connected to the side of the movable limiting block (1404) away from the outer tube (4). The stop block (1405) is set at a right angle.
2. The rapid bending equipment for copper tubes used in machine tool assembly according to claim 1, characterized in that: The top of the motor (2) shaft is rotatably connected to a semi-support wheel (8), the top of the side wall of the outer sleeve (4) is horizontally fixed to a boss (5), the top of the boss (5) away from the motor (2) is vertically fixed to a movable shaft (6), and the top of the movable shaft (6) is rotatably connected to a bending wheel (7).
3. The rapid bending equipment for copper tubes used in machine tool assembly according to claim 2, characterized in that: The side walls of the bending wheel (7) and the semi-supporting wheel (8) are provided with bending grooves, and the bending wheel (7) and the semi-supporting wheel (8) are arranged horizontally.
4. The rapid bending equipment for copper tubes used in machine tool assembly according to claim 1, characterized in that: A second fixed frame (12) is fixedly connected to the middle of the frame (1), and a second fixed limiting block (18) is fixedly connected to the top of the second fixed frame (12).
5. The rapid bending equipment for copper tubes used in machine tool assembly according to claim 2, characterized in that: A first fixed frame (10) is fixedly connected to the top of the frame (1) on the side away from the rotating frame (13). A first fixed limiting block (11) is fixedly connected to the top of the first fixed frame (10). The first fixed limiting block (11) is located on the side of the bending wheel (7) away from the rotating frame (13).
6. The rapid bending equipment for copper tubes used in machine tool assembly according to claim 5, characterized in that: The first fixing frame (10) is provided with a mounting frame (15) on its side. A cylinder (16) is horizontally fixedly connected to the top of the mounting frame (15). A rack (17) is fixedly connected to the piston rod of the cylinder (16).
7. A rapid bending device for copper tubes used in machine tool assembly according to claim 6, characterized in that: The bottom of the semi-support wheel (8) is fixedly connected to a gear (9), which meshes with the rack (17).