O-shaped heat exchanger bending machine
Patent Information
- Application Number
- CN202522117578.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-30
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-09-30
AI Technical Summary
[0004]本实用新型的目的在于提供一种O型换热器折弯机,以解决现有的O型换热器折弯机无法根据O型换热器的规格做到快速夹持、折弯导致难以满足企业高效率加工要求以及折弯效果有限导致满足不了企业折弯要求的问题
[0012]在本实用新型提供的一种O型换热器折弯机中,所述机台上设置有折弯组件和支撑组件,其中折弯组件包括辊筒和驱动机构,辊筒位于所述支撑组件上方,所述辊筒底部固定有第一夹板,所述辊筒端部固定有连接管,所述连接管上设置有与所述第一夹板相配合的夹持机构,所述驱动机构与所述连接管连接;使用O型换热器折弯机,能够对不同规格的O型换热器进行快速夹持、折弯,满足了企业高效率的加工要求,而且折弯效果较好,符合企业的折弯要求。
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Figure CN224913322U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of bending machine technology, and in particular to an O-type heat exchanger bending machine. Background Technology
[0002] Heat exchangers achieve heat transfer from hot fluid to cold fluid in different ways. For example, in surface heat exchangers, fluids at different temperatures flow in separate spaces, and heat transfer is achieved through heat transfer from the walls and convection of the fluids on the wall surfaces. In regenerative heat exchangers, solid regenerators are used, where the hot medium first heats the solid regenerator, and then the cold medium passes through the regenerator to obtain heat. Direct contact heat exchangers allow two fluids to directly contact each other for heat transfer. Among them, the O-type heat exchangers used in air conditioners require bending machines to process during the production process.
[0003] Currently, O-type heat exchanger bending machines cannot quickly clamp and bend O-type heat exchangers according to their specifications, making it difficult to meet the high-efficiency processing requirements of enterprises. Moreover, the bending effect is limited and often fails to meet the bending requirements of enterprises. Therefore, it is urgent to design a new type of O-type heat exchanger bending machine to solve the above problems. Utility Model Content
[0004] The purpose of this utility model is to provide an O-ring heat exchanger bending machine to solve the problems of existing O-ring heat exchanger bending machines being unable to quickly clamp and bend according to the specifications of O-ring heat exchangers, thus failing to meet the high-efficiency processing requirements of enterprises, and having limited bending effect, thus failing to meet the bending requirements of enterprises.
[0005] To solve the above-mentioned technical problems, this utility model provides an O-type heat exchanger bending machine, including a machine base, on which a bending assembly and a support assembly are provided, wherein the bending assembly includes: A roller is located above the support assembly. A first clamping plate is fixed to the bottom of the roller, and a connecting pipe is fixed to the end of the roller. A clamping mechanism that cooperates with the first clamping plate is provided on the connecting pipe. A drive mechanism, which is connected to the connecting pipe.
[0006] As a further improvement to the above technical solution: Optionally, the clamping mechanism includes: A connecting seat is fixed to the connecting pipe, and a first reducer is installed at the bottom of the connecting seat. A first motor connected to the first reducer is installed on the first reducer. A lead screw is located in the connecting seat, and the bottom end of the lead screw is connected to the output end of the first reducer; A movable plate, one side of which is fixed with a threaded sleeve connected to the lead screw, and the other side of which is fixed with a lifting plate, and the lifting plate is fixed with a second clamping plate that cooperates with the first clamping plate.
[0007] Optionally, both ends of the connecting seat are fixed with slide rails, and both ends of the moving plate are fixed with first slide blocks that are slidably connected to the slide rails.
[0008] Optionally, the support component includes: The support frame is located within the machine base; A support plate is located above the bracket, and a movable block is fixed to the bottom surface of the support plate; A hydraulic cylinder is horizontally fixed on the bracket, and the piston rod of the hydraulic cylinder is connected to the moving block; Several gearboxes are fixed to the bottom surface inside the machine tool. The output shafts of several gearboxes are connected to lifting rods. Several lifting rods are fixed to the bottom of the bracket. A connecting shaft is connected between every two adjacent gearboxes. The second motor has its output end connected to the gearbox.
[0009] Optionally, the bracket is connected to the inner bottom surface of the machine tool via several telescopic rods.
[0010] Optionally, the top surface of the bracket is fixed with a first slide rail at both ends, and the bottom surface of the support plate is fixed with a second slide block connected to the first slide rail at both ends.
[0011] Optionally, the drive mechanism includes a second reducer, which is fixedly connected to the machine base via a straight plate, and its output end is connected to the connecting pipe. A third motor is provided on the second reducer and connected thereto.
[0012] In the O-type heat exchanger bending machine provided by this utility model, a bending assembly and a support assembly are provided on the machine base. The bending assembly includes a roller and a drive mechanism. The roller is located above the support assembly. A first clamping plate is fixed to the bottom of the roller, and a connecting pipe is fixed to the end of the roller. A clamping mechanism that cooperates with the first clamping plate is provided on the connecting pipe. The drive mechanism is connected to the connecting pipe. Using the O-type heat exchanger bending machine, O-type heat exchangers of different specifications can be quickly clamped and bent, meeting the high-efficiency processing requirements of enterprises. Moreover, the bending effect is good and meets the bending requirements of enterprises. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the O-type heat exchanger bending machine provided by this utility model; Figure 2 This is a bottom view of the bending component provided by this utility model; Figure 3 This is a schematic diagram of the bending machine part of the O-type heat exchanger provided by this utility model. Detailed Implementation
[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0015] It should be noted that when a component is described as "fixed to" another component, it can be directly on the other component or may have a component in between. When a component is considered "connected to" another component, it can be directly connected to the other component or may have a component in between. When a component is considered "set on" another component, it can be directly set on the other component or may have a component in between. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.
[0016] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0017] This utility model provides an O-type heat exchanger bending machine, the structure of which is as follows: Figure 1-3 As shown, the machine includes a machine base 1, on which a bending assembly 2 and a support assembly 3 are mounted. The bending assembly 2 includes a roller 216 and a drive mechanism. The roller 216 is located above the support assembly 3. A first clamping plate 212 is fixed to the bottom of the roller 216, and a connecting pipe 205 is fixed to the end of the roller 216. A clamping mechanism that cooperates with the first clamping plate 212 is provided on the connecting pipe 205. The drive mechanism is connected to the connecting pipe 205. Using an O-type heat exchanger bending machine, O-type heat exchangers of different specifications can be quickly clamped and bent, meeting the high-efficiency processing requirements of enterprises, and the bending effect is good, meeting the bending requirements of enterprises.
[0018] Specifically, the clamping mechanism includes: A connecting seat 202 is fixed on a connecting pipe 205. A first reducer 207 is installed at the bottom of the connecting seat 202. A first motor 206 connected to the first reducer 207 is installed on the first reducer 207. The lead screw 208 is located in the connecting seat 202, and the bottom end of the lead screw 208 is connected to the output end of the first reducer 207. The movable plate 209 has a threaded sleeve 210 fixed on one side to connect with the lead screw 208, and a lifting plate 211 fixed on the other side. A second clamping plate 213 that cooperates with the first clamping plate 212 is fixed on the lifting plate 211.
[0019] Furthermore, slide rails 214 are fixed at both ends of the side of the connecting seat 202, and first slide blocks 215 that are slidably connected to slide rails 214 are fixed at both ends of the side of the moving plate 209.
[0020] Specifically, support component 3 includes: Support 311 is located in machine 1; A support plate 301 is located above the bracket 311, and a movable block 303 is fixed on the bottom surface of the support plate 301. Hydraulic cylinder 302 is horizontally fixed on bracket 311, and the piston rod of hydraulic cylinder 302 is connected to moving block 303; Several gearboxes 304 are fixed to the bottom surface inside the machine base 1. The output shafts of several gearboxes 304 are connected to lifting rods 310. Several lifting rods 310 are fixed to the bottom of the bracket 311. A connecting shaft 306 is connected between every two adjacent gearboxes 304. The second motor 305 has its output end connected to the gearbox 304.
[0021] Furthermore, the bracket 311 is connected to the bottom surface of the machine base 1 by several telescopic rods 307.
[0022] Furthermore, the top surface of the bracket 311 is fixed with a first slide rail 308 at both ends, and the bottom surface of the support plate 301 is fixed with a second slide block 309 connected to the first slide rail 308 at both ends.
[0023] Specifically, the drive mechanism includes a second reducer 204, which is fixedly connected to the machine base 1 via a straight plate 201. Its output end is connected to a connecting pipe 205, and a third motor 203 connected to the second reducer 204 is provided on the second reducer 204.
[0024] Operating procedures First, place the O-ring heat exchanger to be bent stably on the support plate 301 of the support assembly 3. Then, start the second motor 305. The output end of the second motor 305 drives the gearbox 304 connected to it to rotate. The adjacent gearboxes 304 rotate synchronously through the coupling shaft 306. The output shaft of the gearbox 304 drives the lifting rod 310 to move the bracket 311 up and down, thereby adjusting the support plate 301 to a suitable height. Next, start the hydraulic cylinder 302. The piston rod of the hydraulic cylinder 302 pushes the moving block 303 connected to it to move. The support plate 301 drives the O-ring heat exchanger to move so that the end of the O-ring heat exchanger is located between the second clamping plate 213 and the first clamping plate 212.
[0025] Continue to start the first motor 206 in the clamping mechanism. The first motor 206 drives the first reducer 207 to run. The output end of the first reducer 207 drives the lead screw 208 to rotate. Since the threaded sleeve 210 is connected to the lead screw 208, and the moving plate 209 is slidably connected to the slide rail 214 on the connecting seat 202 through the first slide block 215, the rotation of the lead screw 208 drives the threaded sleeve 210 and the moving plate 209 to move down or up along the slide rail 214, thereby causing the second clamping plate 213 on the lifting plate 211 to approach or move away from the first clamping plate 212 at the bottom of the roller 216, until the second clamping plate 213 cooperates with the first clamping plate 212 to stably clamp the O-type heat exchanger.
[0026] Finally, the third motor 203 in the drive mechanism is started. The third motor 203 drives the second reducer 204 to run. The output end of the second reducer 204 drives the connecting pipe 205 to rotate, which in turn drives the roller 216 and the clamping mechanism to rotate. During the rotation, the roller 216 performs a bending operation on the clamped O-type heat exchanger.
[0027] Beneficial effects This O-type heat exchanger bending machine effectively solves the problems of clamping and bending in existing bending equipment, and has significant advantages.
[0028] In terms of clamping, a clamping mechanism consisting of a connecting seat 202, a first motor 206, a first reducer 207, a lead screw 208, a moving plate 209, a lifting plate 211, a first clamping plate 212, a second clamping plate 213, a slide rail 214, and a first sliding block 215 is provided. The first motor 206 drives the first reducer 207 to rotate the lead screw 208. Combined with the guiding effect of the slide rail 214 and the first sliding block 215, the distance between the second clamping plate 213 and the first clamping plate 212 can be quickly adjusted. This mechanism is suitable for O-type heat exchangers of different specifications and improves bending efficiency.
[0029] In terms of bending, during the bending process, the roller 216 drives the first clamping plate 212 and the second clamping plate 213 to rotate synchronously, which helps to improve the bending effect of the O-type heat exchanger and meets the bending requirements of the enterprise.
[0030] The above description is only a description of the preferred embodiment of the present utility model and is not intended to limit the scope of the present utility model in any way. Any changes or modifications made by those skilled in the art based on the above disclosure shall fall within the protection scope of the claims.
Claims
1. An O-type heat exchanger bending machine, characterized in that, The machine includes a machine base (1), on which a bending assembly (2) and a support assembly (3) are provided, wherein the bending assembly (2) includes: A roller (216) is located above the support assembly (3). A first clamping plate (212) is fixed at the bottom of the roller (216), and a connecting pipe (205) is fixed at the end of the roller (216). A clamping mechanism that cooperates with the first clamping plate (212) is provided on the connecting pipe (205). A drive mechanism is connected to the connecting pipe (205).
2. The O-type heat exchanger bending machine as described in claim 1, characterized in that, The clamping mechanism includes: A connecting seat (202) is fixed on the connecting pipe (205). A first reducer (207) is installed at the bottom of the connecting seat (202). A first motor (206) connected to the first reducer (207) is provided on the first reducer (207). A lead screw (208) is located in the connecting seat (202), and the bottom end of the lead screw (208) is connected to the output end of the first reducer (207); The movable plate (209) has a threaded sleeve (210) fixed on one side that is connected to the lead screw (208), and a lifting plate (211) fixed on the other side. A second clamping plate (213) that cooperates with the first clamping plate (212) is fixed on the lifting plate (211).
3. The O-type heat exchanger bending machine as described in claim 2, characterized in that, The connecting seat (202) has slide rails (214) fixed at both ends of its side, and the moving plate (209) has first slide blocks (215) fixed at both ends of its side, which are slidably connected to the slide rails (214).
4. The O-type heat exchanger bending machine as described in claim 1, characterized in that, The support component (3) includes: The bracket (311) is located in the machine base (1); A support plate (301) is located above the bracket (311), and a movable block (303) is fixed on the bottom surface of the support plate (301). A hydraulic cylinder (302) is horizontally fixed on the bracket (311), and the piston rod of the hydraulic cylinder (302) is connected to the moving block (303); A number of gearboxes (304) are fixed to the bottom of the machine base (1). The output shafts of the gearboxes (304) are connected to lifting rods (310). The lifting rods (310) are fixed to the bottom of the bracket (311). A connecting shaft (306) is connected between every two adjacent gearboxes (304). The second motor (305) has its output end connected to the gearbox (304).
5. The O-type heat exchanger bending machine as described in claim 4, characterized in that, The bracket (311) is connected to the bottom surface of the machine base (1) by a number of telescopic rods (307).
6. The O-type heat exchanger bending machine as described in claim 4, characterized in that, The bracket (311) has a first slide rail (308) fixed at both ends of its top surface, and the support plate (301) has a second slide block (309) fixed at both ends of its bottom surface, which is connected to the first slide rail (308).
7. The O-type heat exchanger bending machine as described in claim 1, characterized in that, The drive mechanism includes a second reducer (204), which is fixedly connected to the machine base (1) via a straight plate (201). Its output end is connected to the connecting pipe (205). A third motor (203) is provided on the second reducer (204) and connected thereto.