A layout mechanism for a five-line press
Patent Information
- Application Number
- CN202522317277.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-31
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-10-31
AI Technical Summary
对于复杂的冲压工艺,需要对工件进行多次冲压才能获得所需的成品,然而,在对工件进行多个冲压台之间的转移过程中,位置摆放的偏差以及中途的掉落会造成对工件的冲压错位或者工件的遗失,从而降低加工效率与产品质量,并且造成工件的浪费
[0012]本实用新型通过一个上料机器人、四个线间机器人、一个下料机器人以及五个冲压台实现冲压五线压机布局,采用七轴旋转机械臂实现上料机器人、线间机器人、下料机器人对工件的灵活搬运,通过连接杆实现吸附机构与机械手的相连,由此实现对工件的稳定搬运;八个吸附从杆与八个吸附盘在对应吸附主杆位置排布使吸附机构能够一次性搬运八个工件,避免工件彼此间的位置冲突,而且吸附从杆彼此的长度差异降低空间成本,由此实现八个工件位置上的均匀排布,从而降低冲压前对工件位置调整的成本。
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Figure CN224913335U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of automatic stamping technology, and in particular to a five-line stamping press layout mechanism. Background Technology
[0002] Stamping is a forming process that uses a press and dies to apply external force to sheet metal, strip, tube, and profiles, causing plastic deformation or separation to obtain workpieces of the desired shape and size. For complex stamping processes, multiple stamping operations are required to obtain the desired finished product. However, during the transfer of workpieces between multiple stamping stations, misalignment or drops can cause stamping misalignment or loss of the workpiece, reducing processing efficiency and product quality, and resulting in workpiece waste.
[0003] In view of this, we propose a five-line stamping press layout mechanism to solve the existing problems. Utility Model Content
[0004] The purpose of this utility model is to provide a five-line stamping press layout mechanism to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a five-line stamping press layout mechanism, including a loading robot, four inter-line robots, a unloading robot, and five stamping tables; the loading robot, inter-line robots, and unloading robots are all seven-axis rotary robotic arms, and each is equipped with an adsorption mechanism, a connecting rod, and a robotic arm; each adsorption mechanism is connected to the corresponding robotic arm through a corresponding connecting rod.
[0006] Furthermore, each adsorption mechanism includes one main adsorption rod, eight secondary adsorption rods, and eight adsorption disks; each adsorption disk is connected to the corresponding main adsorption rod through a secondary adsorption rod, and each main adsorption rod is perpendicularly connected to the eight secondary adsorption rods and the corresponding connecting rod; each secondary adsorption rod has a corresponding adsorption disk on its lower surface at the end furthest from the corresponding main adsorption rod.
[0007] Furthermore, each adsorption mechanism has eight adsorption rods, including four adsorption rods of first length and four adsorption rods of second length; the connection point between each adsorption main rod and the corresponding connecting rod is located at the center of the adsorption main rod, and two adsorption rods of first length and two adsorption rods of second length are respectively provided on both sides of the connection point. Two adsorption rods of first length and two adsorption rods of second length are also respectively provided on both sides of each adsorption main rod.
[0008] Furthermore, the length of the first-length adsorption rod is greater than the length of the second-length adsorption rod, and the first-length adsorption rod is closer to the connection point than the second-length adsorption rod.
[0009] Furthermore, six seven-axis rotary robotic arms are arranged in a row at equal intervals, with a stamping table between two adjacent seven-axis rotary robotic arms.
[0010] Furthermore, each seven-axis rotary robotic arm is equipped with seven rotary axes.
[0011] Compared with the prior art, the beneficial effects of this utility model are:
[0012] This invention utilizes a five-line stamping press layout consisting of one loading robot, four line robots, one unloading robot, and five stamping tables. A seven-axis rotary robotic arm enables the loading, line, and unloading robots to flexibly transport workpieces. A connecting rod connects the adsorption mechanism to the robotic arm, thus achieving stable workpiece transport. Eight adsorption rods and eight adsorption plates are arranged at corresponding positions on the main adsorption rod, allowing the adsorption mechanism to transport eight workpieces at once, avoiding positional conflicts between workpieces. Furthermore, the length differences between the adsorption rods reduce space costs, thereby achieving a uniform arrangement of the eight workpieces and reducing the cost of adjusting workpiece positions before stamping. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the layout mechanism of a five-line stamping press according to the present invention;
[0014] Figure 2 This is a schematic diagram of the structure of the seven-axis rotary robotic arm of this utility model;
[0015] Figure 3 This is a schematic diagram of the adsorption mechanism of this utility model.
[0016] In the diagram: 1. Loading robot; 2. Line robot; 3. Unloading robot; 4. Stamping table; 5. Adsorption mechanism; 6. Connecting rod; 7. Robotic arm; 8. Adsorption main rod; 9. Adsorption slave rod; 10. Adsorption plate; 11. Connection point; 12. Rotating shaft. Detailed Implementation
[0017] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.
[0018] Example 1
[0019] like Figure 1 As shown, a five-line stamping press layout includes a loading robot 1, four line robots 2, a unloading robot 3, and five stamping tables 4; six seven-axis rotary robotic arms are arranged in a row at equal intervals, and a stamping table 4 is provided between two adjacent seven-axis rotary robotic arms.
[0020] like Figure 2As shown, the loading robot 1, the line robot 2, and the unloading robot 3 are all seven-axis rotary robotic arms, and each is equipped with an adsorption mechanism 5, a connecting rod 6, and a robotic arm 7; each adsorption mechanism 5 is connected to the corresponding robotic arm 7 through the corresponding connecting rod 6; each seven-axis rotary robotic arm is equipped with seven rotating axes 12.
[0021] like Figure 3 As shown, each adsorption mechanism 5 includes one main adsorption rod 8, eight secondary adsorption rods 9, and eight adsorption disks 10. Each adsorption disk 10 is connected to the corresponding main adsorption rod 8 via a secondary adsorption rod 9. Each main adsorption rod 8 is perpendicularly connected to the eight secondary adsorption rods 9 and the corresponding connecting rod 6. The lower surface of the end of each secondary adsorption rod 9 away from the corresponding main adsorption rod 8 is provided with a corresponding adsorption disk 10. The eight secondary adsorption rods 9 of each adsorption mechanism 5 include four secondary adsorption rods of first length and four secondary adsorption rods of second length. The connection point 11 between each main adsorption rod 8 and the corresponding connecting rod 6 is located at the center of the main adsorption rod 8. Two secondary adsorption rods of first length and two secondary adsorption rods of second length are respectively provided on both sides of the connection point 11. Two secondary adsorption rods of first length and two secondary adsorption rods of second length are also respectively provided on both sides of each main adsorption rod 8. The length of the secondary adsorption rod of first length is greater than the length of the secondary adsorption rod of second length, and the secondary adsorption rod of first length is closer to the connection point 11 relative to the secondary adsorption rod of second length.
[0022] The working principle of a five-line stamping press layout mechanism based on Embodiment 1 is as follows:
[0023] A five-line stamping press layout is achieved through one loading robot 1, four line robots 2, one unloading robot 3, and five stamping tables 4. A seven-axis rotary robotic arm enables the loading robot 1, line robots 2, and unloading robot 3 to flexibly transport workpieces. The adsorption mechanism 5 is connected to the robotic arm 7 through the connecting rod 6, thereby achieving stable transport of workpieces. Eight adsorption rods 9 and eight adsorption plates 10 are arranged at the corresponding positions of the adsorption main rod 8, allowing the adsorption mechanism 5 to transport eight workpieces at once, avoiding positional conflicts between workpieces. Moreover, the length differences between the adsorption rods 9 reduce space costs, thereby achieving a uniform arrangement of the eight workpieces and reducing the cost of adjusting the workpiece position before stamping.
[0024] The above specific embodiments are merely several preferred embodiments of this utility model. Based on the technical solution of this utility model and the relevant teachings of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above specific embodiments.
Claims
1. A five-line stamping press layout mechanism, characterized in that: It includes one loading robot (1), four line robots (2), one unloading robot (3) and five stamping tables (4); the loading robot (1), the line robot (2) and the unloading robot (3) are all seven-axis rotary robotic arms, and each is equipped with an adsorption mechanism (5), a connecting rod (6) and a robotic arm (7); each adsorption mechanism (5) is connected to the corresponding robotic arm (7) through the corresponding connecting rod (6).
2. The five-line stamping press layout mechanism according to claim 1, characterized in that: Each adsorption mechanism (5) includes an adsorption main rod (8), eight adsorption slave rods (9), and eight adsorption disks (10); each adsorption disk (10) is connected to the corresponding adsorption main rod (8) through the adsorption slave rod (9), and each adsorption main rod (8) is vertically connected to the corresponding eight adsorption slave rods (9) and the corresponding connecting rod (6); each adsorption slave rod (9) has a corresponding adsorption disk (10) on the lower surface of the end away from the corresponding adsorption main rod (8).
3. The layout mechanism of a five-line stamping press according to claim 2, characterized in that: Each adsorption mechanism (5) has eight adsorption rods (9), including four adsorption rods of first length and four adsorption rods of second length; the connection point (11) between each adsorption main rod (8) and the corresponding connecting rod (6) is located at the center of the adsorption main rod (8), and two adsorption rods of first length and two adsorption rods of second length are respectively provided on both sides of the connection point (11). Two adsorption rods of first length and two adsorption rods of second length are also provided on both sides of each adsorption main rod (8).
4. The layout mechanism of a five-line stamping press according to claim 3, characterized in that: The length of the first length adsorption rod is greater than the length of the second length adsorption rod, and the first length adsorption rod is closer to the connection point (11) relative to the second length adsorption rod.
5. The layout mechanism of a five-line stamping press according to claim 1, characterized in that: Six seven-axis rotary robotic arms are arranged in a row at equal intervals, and a stamping table (4) is set between two adjacent seven-axis rotary robotic arms.
6. The layout mechanism of a five-line stamping press according to claim 1, characterized in that: Each seven-axis rotary robotic arm has seven rotary axes (12).