Roller type servo punching and shearing buckle water chamber gear mechanism
Patent Information
- Application Number
- CN202522621920.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-10
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-12-10
AI Technical Summary
在现有生产技术中,主板的料板冲齿工艺存在以下缺陷:传统冲剪机构与辊型机构的运动节奏难以有效协调,导致冲齿动作与料板输送速度不同步,容易造成冲齿位置偏差、齿形不完整或材料撕裂等问题,直接影响散热器主板的装配精度和使用寿命
本实用新型中,辊型机构通过同步链条联动驱动轮带动偏心凸轮轴360度旋转;随动架和凸轮固定座配合偏心凸轮轴随同运动,当凸轮轴偏心最高点时冲头座及冲头固定板抬起,反之最低点时冲头下落实现冲孔,从而实现与辊型机构排放辊型的速度同步,来完成料板冲齿效果。
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Figure CN224913357U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of automotive water tank radiator technology, specifically a roller-type follow-up punching and shearing water chamber pressing tooth mechanism. Background Technology
[0002] The mainboard of the radiator is one of the most important components in the automotive radiator assembly. In existing production technologies, the blanking process for the mainboard has the following drawbacks: the movement rhythm of the traditional punching and shearing mechanism and the roller mechanism are difficult to coordinate effectively, resulting in asynchronous punching action and blank conveying speed. This easily leads to problems such as punching position deviation, incomplete tooth shape, or material tearing, directly affecting the assembly accuracy and service life of the radiator mainboard. Utility Model Content
[0003] To address the shortcomings of existing technologies, the purpose of this utility model is to provide a roller-type follow-up punching and shearing pressure chamber tooth mechanism, which achieves synchronization with the speed of the roller-type discharge roller to complete the punching effect of the material plate.
[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows: a roller-type follower punching and shearing pressure chamber tooth mechanism, including a fixed frame, a follower frame, a cam fixing seat, and an eccentric cam; the follower frame is disposed within the fixed frame and can slide horizontally back and forth; a punching and shearing lower die assembly is fixedly disposed on the base plate of the follower frame; the cam fixing seat is disposed within the follower frame and can slide vertically up and down; the lower end of the cam fixing seat is connected to a punching and shearing upper die assembly adapted to the punching and shearing lower die assembly; one side of the eccentric cam is connected to the cam fixing seat, and the other side of the eccentric cam is connected to the drive wheel through a connecting shaft.
[0005] A further improvement is that: the fixed frame has a horizontally arranged U-shaped structure, and the top plate and the end of the top plate of the fixed frame are respectively provided with horizontal slide rails; the follower frame has an L-shaped structure, and the bottom plate and side plate of the follower frame are respectively connected to the corresponding horizontal slide rails through sliders, thereby realizing the horizontal sliding of the follower frame back and forth.
[0006] A further improvement is that a vertical slide rail is provided on the inner side of the side plate of the follower frame, and the cam fixing seat is connected to the vertical slide rail through a lifting slide plate, thereby realizing the vertical sliding of the cam fixing seat up and down.
[0007] A further improvement is that a partition is vertically installed inside the fixed frame, dividing its interior into two working areas. The connecting shaft passes through the partition, and one end of the connecting shaft is connected to the drive wheel in one of the working areas, while the other end of the connecting shaft is connected to the eccentric cam in the other working area.
[0008] A further improvement is that: the lower die assembly includes a blanking plate and a concave die plate arranged sequentially from bottom to top; the upper die assembly includes a punch fixing seat and a punch fixing plate arranged sequentially from top to bottom, the lower end of the punch fixing seat is provided with a punching head, and the punch fixing plate, the blanking plate and the concave die plate are all provided with positioning holes adapted to the punching head.
[0009] A further improvement is that a positioning groove for the sheet material to pass through is provided between the concave template and the punch fixing plate.
[0010] A further improvement is that the concave template is provided with several guide posts, and the upper end of the guide posts slides through the punch fixing plate.
[0011] A further improvement is that the drive wheel is connected to an external roller mechanism, thereby achieving synchronization with the speed of the rollers discharged by the roller mechanism.
[0012] A further improvement is that the drive wheel is a sprocket, which is connected to an external roller mechanism via a synchronous chain.
[0013] A further improvement is that the bottom of the fixing frame is provided with pads.
[0014] The beneficial effects of this utility model are as follows: In this invention, the roller mechanism drives the eccentric camshaft to rotate 360 degrees via a synchronous chain-driven drive wheel; the follower frame and cam fixing seat move in tandem with the eccentric camshaft. When the camshaft is at its highest eccentric point, the punch seat and punch fixing plate are raised, and conversely, when it is at its lowest point, the punch falls to achieve punching, thereby synchronizing with the speed of the roller mechanism's discharge rollers to complete the punching effect on the material plate. Attached Figure Description
[0015] Figure 1 This is a perspective view of the roller-type follow-up punching and shearing buckle water-pressing chamber tooth mechanism in an embodiment of this utility model; Figure 2 This is a front view of the roller-type follower punching and shearing pressure chamber tooth mechanism in an embodiment of this utility model; Figure 3 This is a schematic diagram of the roller-type follower punching and shearing buckle water chamber tooth mechanism after removing the follower frame in an embodiment of this utility model; Figure 4 This is an exploded view of the lower punching and shearing die assembly and the upper punching and shearing die assembly in an embodiment of this utility model; Figure 5 This is a diagram showing the working state of the roller-type follow-up punching and shearing pressure chamber tooth mechanism in an embodiment of this utility model.
[0016] Figure label: 1-Fixed frame; 2-Follower frame; 3-Horizontal slide rail; 4-Blanking plate; 5-Diaphragm plate; 6-Vertical slide rail; 7-Lifting slide plate; 8-Cam fixing seat; 9-Punch fixing seat; 10-Punch fixing plate; 11-Positioning groove; 12-Guide column; 13-Punch and shear head; 14-Positioning hole; 15-Connecting shaft; 16-Drive wheel; 17-Eccentric cam; 18-Baffle plate; 19-Foot pad. Detailed Implementation
[0017] The embodiments of this utility model are described in detail below. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout.
[0018] In the description of this utility model, it should be noted that the directional terms such as "center", "horizontal (X)", "longitudinal (Y)", "vertical (Z)", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", and "counterclockwise" indicate the orientation and positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. They should not be construed as limiting the specific protection scope of this utility model.
[0019] The following description, in conjunction with the accompanying drawings, further illustrates specific embodiments of the present invention, making the technical solution and beneficial effects of the present invention clearer and more explicit. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.
[0020] See Figures 1-3 As shown, this utility model embodiment provides a roller-type follower punching and shearing pressure chamber tooth mechanism, including a fixed frame 1, a follower frame 2, a cam fixing seat 8, and an eccentric cam 17; the follower frame 2 is disposed in the fixed frame 1 and can slide horizontally back and forth; a punching and shearing lower die assembly is fixedly disposed on the base plate of the follower frame 2; the cam fixing seat 8 is disposed in the follower frame 2 and can slide vertically up and down; the lower end of the cam fixing seat 8 is connected to a punching and shearing upper die assembly adapted to the punching and shearing lower die assembly; one side of the eccentric cam 17 is connected to the cam fixing seat 8, and the other side of the eccentric cam 17 is connected to the drive wheel 16 through a connecting shaft 15.
[0021] See Figures 1-2As shown, the fixed frame 1 has a horizontally arranged U-shaped structure, and horizontal slide rails 3 are respectively provided on the top plate and the end of the top plate of the fixed frame 1; the follower frame 2 has an L-shaped structure, and the bottom plate and side plate of the follower frame 2 are respectively connected to the corresponding horizontal slide rails 3 through sliders, thereby realizing the horizontal sliding of the follower frame 2 back and forth. Specifically, a vertical slide rail 6 is provided on the inner side of the side plate of the follower frame 2, and the cam fixing seat 8 is connected to the vertical slide rail 6 through the lifting slide plate 7, thereby realizing the vertical sliding of the cam fixing seat 8 up and down. A partition 18 is vertically arranged inside the fixed frame 1, dividing its interior into two working areas. A connecting shaft 15 passes through the partition 18, and one end of the connecting shaft 15 is connected to the drive wheel 16 in one working area, and the other end of the connecting shaft 15 is connected to the eccentric cam 17 in the other working area. A pad 19 is provided at the bottom of the fixed frame 1.
[0022] See Figures 3-4 As shown, the lower punching and shearing die assembly includes a blanking plate 4 and a concave die 5 arranged sequentially from bottom to top; the upper punching and shearing die assembly includes a punch fixing seat 9 and a punch fixing plate 10 arranged sequentially from top to bottom. A punching and shearing head 13 is provided at the lower end of the punch fixing seat 9. The punch fixing plate 10, the blanking plate 4, and the concave die 5 are all provided with positioning holes 14 that are adapted to the punching and shearing head 13. Specifically, a positioning groove 11 for the sheet metal to pass through is provided between the concave die 5 and the punch fixing plate 10. Several guide posts 12 are provided on the concave die 5, and the upper ends of the guide posts 12 slide through the punch fixing plate 10.
[0023] See Figure 5 As shown, the drive wheel 16 is connected to an external roller mechanism, thereby synchronizing with the speed at which the rollers are discharged by the roller mechanism. Specifically, the drive wheel 16 is a sprocket, which is connected to the external roller mechanism via a synchronization chain.
[0024] The working principle of this utility model is as follows: The roller mechanism drives the eccentric camshaft to rotate 360 degrees via a synchronous chain-driven drive wheel; the follower frame and cam fixing seat move in tandem with the eccentric camshaft. When the camshaft is at its highest eccentric point, the punch seat and punch fixing plate are raised, and conversely, when it is at its lowest point, the punch falls to achieve punching.
[0025] In the description of this specification, references to terms such as "an embodiment," "preferred," "example," "specific example," or "some examples," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of this utility model. Illustrative expressions of the above terms in this specification do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0026] Based on the above description of the structure and principle, those skilled in the art should understand that this utility model is not limited to the specific embodiments described above. Improvements and substitutions based on this utility model using techniques known in the art all fall within the protection scope of this utility model and should be defined by the claims.
Claims
1. A roller-type follow-up punching and shearing pressure chamber tooth mechanism, comprising a fixed frame (1), characterized in that: It includes a follower frame (2), a cam holder (8), and an eccentric cam (17); The follower frame (2) is set inside the fixed frame (1) and can slide horizontally back and forth; a punching and shearing die assembly is fixedly set on the bottom plate of the follower frame (2); The cam fixing seat (8) is set inside the follower frame (2) and can slide vertically up and down; the lower end of the cam fixing seat (8) is connected to a punching and shearing upper die assembly that is compatible with the punching and shearing lower die assembly; One side of the eccentric cam (17) is connected to the cam fixing seat (8), and the other side of the eccentric cam (17) is connected to the drive wheel (16) through the connecting shaft (15).
2. The roller-type follow-up punching and shearing pressure chamber tooth mechanism according to claim 1, characterized in that: The fixed frame (1) has a horizontally arranged U-shaped structure, and the top plate and the end of the top plate of the fixed frame (1) are respectively provided with horizontal slide rails (3); the follower frame (2) has an L-shaped structure, and the bottom plate and the side plate of the follower frame (2) are respectively connected to the corresponding horizontal slide rails (3) through sliders, so as to realize the horizontal sliding of the follower frame (2) back and forth.
3. The roller-type follow-up punching and shearing pressure chamber tooth mechanism according to claim 2, characterized in that: The side plate of the follower frame (2) is provided with a vertical slide rail (6), and the cam fixing seat (8) is connected to the vertical slide rail (6) through the lifting slide plate (7), thereby realizing the vertical sliding of the cam fixing seat (8) up and down.
4. The roller-type follow-up punching and shearing pressure chamber tooth mechanism according to claim 2, characterized in that: The fixed frame (1) is vertically provided with a partition (18) to divide its interior into two working areas. The connecting shaft (15) passes through the partition (18), and one end of the connecting shaft (15) is connected to the drive wheel (16) in one of the working areas, while the other end of the connecting shaft (15) is connected to the eccentric cam (17) in the other working area.
5. The roller-type follow-up punching and shearing pressure chamber tooth mechanism according to claim 1, characterized in that: The lower punching and shearing die assembly includes a blanking plate (4) and a concave plate (5) arranged sequentially from bottom to top; the upper punching and shearing die assembly includes a punch fixing seat (9) and a punch fixing plate (10) arranged sequentially from top to bottom. The lower end of the punch fixing seat (9) is provided with a punching and shearing head (13). The punch fixing plate (10), the blanking plate (4) and the concave plate (5) are all provided with positioning holes (14) that are compatible with the punching and shearing head (13).
6. The roller-type follow-up punching and shearing pressure chamber tooth mechanism according to claim 5, characterized in that: A positioning groove (11) for the sheet material to pass through is provided between the concave template (5) and the punch fixing plate (10).
7. The roller-type follow-up punching and shearing pressure chamber tooth mechanism according to claim 5, characterized in that: The concave template (5) is provided with a number of guide posts (12), and the upper end of the guide post (12) slides through the punch fixing plate (10).
8. The roller-type follow-up punching and shearing pressure chamber tooth mechanism according to claim 1, characterized in that: The drive wheel (16) is connected to an external roller mechanism, thereby achieving synchronization with the speed of the rollers discharged by the roller mechanism.
9. The roller-type follow-up punching and shearing pressure chamber tooth mechanism according to claim 8, characterized in that: The drive wheel (16) is a sprocket, which is connected to an external roller mechanism via a synchronous chain.
10. The roller-type follow-up punching and shearing pressure chamber tooth mechanism according to claim 1, characterized in that: The bottom of the fixing frame (1) is provided with pads (19).