A punch forming waste collecting device for an engineering vehicle

Abstract

The utility model belongs to engineering vehicle manufacturing technical field, and disclose a kind of engineering vehicle stamping forming waste collecting device, including punch, the bottom of punch is equipped with flow guide component, the flow guide component includes base, the inside of base is through and is equipped with material collecting port, the inside fixed of material collecting port is equipped with flow guide seat, the top of flow guide seat is fixedly equipped with several buffer springs, the top of buffer spring is fixedly equipped with flow guide plate, the bottom of base is equipped with collecting component, and the collecting component includes collection box, the inside bottom of collection box is fixedly equipped with pressure plate, the surface of guard plate is fixedly equipped with alarm generator, the inside of collection box is equipped with anti-accumulation component, waste in collection box is automatically scattered and flattened, avoid local caking, cooperate the automatic full material reminder of pressure plate and alarm generator, substantially reduce the workload of artificial inspection, cleaning accumulated waste.

Description

Technical Field

[0001] This utility model belongs to the field of engineering vehicle manufacturing technology, specifically a waste collection device for stamping and forming of engineering vehicles. Background Technology

[0002] Engineering vehicles refer to all special vehicles and machinery used in engineering construction, earthmoving, mining, road construction, logistics and transportation and other fields. They usually have special designs and functions to complete arduous tasks such as building houses, repairing roads, building bridges, mining, and disaster relief. They represent the perfect combination of mechanical power and human wisdom and are indispensable tools for promoting social development and modernization.

[0003] Currently, in the manufacturing process of engineering vehicles, components such as the vehicle frame and chassis often require stamping. This stamping process generates a large amount of metal waste. If this waste is not collected promptly and systematically, it not only spills onto the production workshop floor, affecting the cleanliness of the production environment, but also may obstruct the operation of stamping equipment due to waste accumulation, and even pose a safety hazard of operators being cut by sharp waste. Therefore, this paper proposes a waste collection device for stamping in engineering vehicles to address these issues. Utility Model Content

[0004] To address the problems mentioned in the background section, this utility model provides a waste collection device for stamping of engineering vehicles, which has the advantages of facilitating waste collection and transportation.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a waste collection device for stamping of engineering vehicles, including a stamping machine, a flow guiding component at the bottom of the stamping machine, the flow guiding component including a base, a material receiving port through the interior of the base, a flow guiding seat fixed inside the material receiving port, the flow guiding seat having a triangular structure, a plurality of buffer springs fixedly provided at the top of the flow guiding seat, a flow guiding plate fixedly provided at the top of the buffer springs, and a plurality of protrusions parallel to each other on the top of the flow guiding plate, the protrusions having an inverted V-shaped structure.

[0006] Preferably, the base has support columns fixed on both the left and right sides of its bottom, and the inner side of the support columns has a sliding groove.

[0007] By adopting the above technical solution, the subsequent collection box can be pulled out without complicated disassembly steps.

[0008] Preferably, the bottom of the base is provided with a collection component, the collection component includes a collection box, and sliding plates are fixedly provided on both the left and right sides of the collection box. The sliding plates are slidably connected to the slide groove. A protective plate is fixedly provided on the front side of the collection box, and a push handle is fixedly provided on the front side of the protective plate.

[0009] By adopting the above technical solution, the item can be removed simply by pulling the handle, greatly improving cleaning efficiency.

[0010] Preferably, each of the four bottom corners of the collection box is fixed with a caster wheel, and a brake pedal is provided on one side of each caster wheel.

[0011] By adopting the above technical solution, the device is fixed after positioning to prevent displacement.

[0012] Preferably, a pressure plate is fixedly installed at the bottom of the collection box, and an alarm generator is fixedly installed on the surface of the protective plate, with the alarm generator electrically connected to the pressure plate.

[0013] By adopting the above technical solutions, labor intensity is reduced and the continuous collection work is ensured.

[0014] Preferably, the inside of the collection box has slots on both the front and rear sides, and storage slots on both the left and right sides.

[0015] By adopting the above technical solution, components are avoided from being directly exposed inside the collection box.

[0016] Preferably, the inside of the collection box is provided with an anti-accumulation component, which includes a motor. A worm gear is fixedly provided at the end of the motor's main shaft. A worm wheel is engaged with the front side of the worm gear. A bidirectional stud is fixedly provided inside the worm wheel. A push block is rotatably sleeved on the outer side of the bidirectional stud. A sliding column is slidably provided at the other end of the push block.

[0017] By adopting the above technical solutions, waste accumulation can be prevented.

[0018] Preferably, the bidirectional stud and the sliding stud are respectively embedded inside the slot, and the push block is embedded inside the storage slot.

[0019] By adopting the above technical solutions, the direct impact of waste materials on the components is avoided, significantly reducing the component failure rate.

[0020] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0021] 1. This utility model, through the inverted V-shaped protruding guide plate structure set in the guide component, completely avoids the waste from getting stuck during the falling process, ensuring that the waste smoothly enters the subsequent collection structure along a fixed path, eliminating the need for frequent manual cleaning of the guide area. The buffer spring can absorb the impact force of the falling waste, preventing hard waste from impacting and damaging the guide component and collection box.

[0022] 2. This utility model automatically disperses and flattens the waste in the collection box through the push block structure in the anti-accumulation component, avoiding local caking. With the automatic full material reminder of the pressure plate and alarm generator, it greatly reduces the workload of manual inspection and cleaning of accumulated waste. At the same time, the pull-out design of the collection box and the universal wheel movement function allow the full collection box to be quickly moved without the aid of tools. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0024] Figure 2 This is a schematic cross-sectional view of the flow guiding component of this utility model;

[0025] Figure 3 This is a schematic diagram of the overall structure of the collection component of this utility model;

[0026] Figure 4 This is a schematic diagram of the cross-sectional structure of the collection component of this utility model;

[0027] Figure 5 This is a schematic diagram of the overall structure of the anti-accumulation component of this utility model.

[0028] In the diagram: 1. Press; 2. Flow guide assembly; 201. Base; 202. Material receiving port; 203. Support column; 204. Slide groove; 205. Flow guide seat; 206. Buffer spring; 207. Flow guide plate;

[0029] 3. Collection components; 301. Collection box; 302. Slide board; 303. Protective plate; 304. Push handle; 305. Casters; 306. Brake pedal; 307. Slot; 308. Storage slot; 309. Pressure plate; 310. Alarm generator;

[0030] 4. Anti-accumulation component; 401. Motor; 402. Worm gear; 403. Worm wheel; 404. Double-acting stud; 405. Push block; 406. Sliding column. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] The following describes an embodiment of this utility model based on its overall structure.

[0033] like Figures 1 to 5As shown, this utility model provides a waste collection device for stamping of engineering vehicles, including a stamping machine 1. The bottom of the stamping machine 1 is provided with a flow guiding component 2. The flow guiding component 2 includes a base 201. A receiving port 202 is opened through the inside of the base 201. The receiving port 202 is a channel for waste collection. The through design ensures that no waste is retained. A flow guiding seat 205 is fixedly provided inside the receiving port 202. The flow guiding seat 205 has a triangular structure and forms a natural guide by tilting its side to avoid waste from accumulating in the receiving port 202. Several buffer springs 206 are fixedly provided on the top of the flow guiding seat 205 to buffer the impact force of the falling waste. A flow guiding plate 207 is fixedly provided on the top of the buffer springs 206. Several protrusions are distributed parallel to each other on the top of the flow guiding plate 207. The protrusions have an inverted V-shaped structure to reduce the contact area between the waste and the flow guiding plate 207 and to prevent the waste from getting stuck on the surface of the flow guiding plate 207.

[0034] In this embodiment, support columns 203 are fixedly provided on both the left and right sides of the bottom of the base 201 to provide stable support for the entire flow guiding assembly 2 and the stamping machine 1. The inner side of the support column 203 is provided with a sliding groove 204 to provide a track for the subsequent sliding installation of the collection assembly 3.

[0035] The bottom of the base 201 is provided with a collection component 3, which includes a collection box 301. Slide plates 302 are fixed on both the left and right sides of the collection box 301. The slide plates 302 are slidably connected to the slide groove 204 to realize the detachable connection of the collection box 301. A protective plate 303 is fixed on the front side of the collection box 301 to prevent waste from spilling from the front of the collection box 301 during the collection process. A push handle 304 is fixed on the front side of the protective plate 303 to facilitate the operator to quickly pull out the full collection box 301 or push in the empty collection box 301.

[0036] The bottom four corners of the collection box 301 are all equipped with casters 305, which allow the collection box 301 to move freely to the waste disposal area after being pulled out. A brake pedal 306 is provided on one side of the caster 305. Pressing the brake pedal 306 can lock the caster 305 to prevent the collection box 301 from shifting due to the rolling of the caster 305, so that the waste cannot fall into the collection box 301 accurately.

[0037] A pressure plate 309 is fixedly installed at the bottom of the collection box 301, which can detect the weight of the waste in the collection box 301 in real time. An alarm generator 310 is fixedly installed on the surface of the protective plate 303. The alarm generator 310 is electrically connected to the pressure plate 309 to remind the waste to be cleaned up and to avoid excessive accumulation of waste.

[0038] The collection box 301 has slots 307 on both the front and rear sides for embedding subsequent bidirectional studs 404 and sliding studs 406. The collection box 301 has storage slots 308 on both the left and right sides for embedding push blocks 405.

[0039] The collection box 301 is equipped with an anti-accumulation component 4, which includes a motor 401. A worm gear 402 is fixedly installed at the end of the main shaft of the motor 401. A worm wheel 403 is meshed on the front side of the worm gear 402. A double-ended stud 404 is fixedly installed inside the worm wheel 403. A push block 405 is rotatably sleeved on the outer side of the double-ended stud 404. A sliding column 406 is slidably installed at the other end of the push block 405. The reciprocating movement of the push block 405 can break up and flatten the accumulated waste, so that the waste can be evenly filled into the collection box 301.

[0040] The bidirectional stud 404 and slide 406 are respectively embedded in the slot 307, and the push block 405 is embedded in the storage slot 308. The embedded design makes the components flush with the inner wall of the collection box 301, with no protruding structure, ensuring that the falling and movement of waste materials are not obstructed.

[0041] The motor and pressure plate are existing technologies and will not be described in detail. The wiring diagram of the motor in this utility model is common knowledge in the field, and its working principle is a well-known technology. The appropriate model should be selected according to actual use, so the control method and wiring layout of the motor will not be explained in detail.

[0042] Working principle and process of a waste collection device for stamping of engineering vehicles:

[0043] First, the position of the collection box 301 is locked by the brake pedal 306 of the caster wheel 305 to ensure that the collection box 301 is aligned with the receiving port 202, so as to avoid the collection box 301 from shifting and waste spilling due to stamping vibration;

[0044] The stamping press 1 is started to stamp and form the engineering vehicle parts. The metal scrap generated during the stamping process falls naturally and first contacts the guide plate 207. The inverted V-shaped protrusion on the top of the guide plate 207 prevents the scrap from getting stuck on the plate surface. At the same time, the buffer spring 206 at the bottom of the guide plate 207 absorbs the impact force of the scrap falling and prevents the scrap from splashing or the guide plate 207 from being damaged by hard impact. The scrap slides along the inclined side of the guide seat 205 and finally falls accurately into the collection box 301 below through the through-hole 202.

[0045] When waste begins to accumulate locally in the collection box 301, the motor 401 drives the worm 402 at the end of the main shaft to rotate. The worm 402 drives the worm wheel 403 to rotate through meshing. The bidirectional stud 404 fixed inside the worm wheel 403 rotates synchronously. The push block 405 on the outside of the bidirectional stud 404 is guided along the slide column 406 and moves in opposite or opposite directions. The reciprocating movement of the push block 405 breaks up and flattens the waste accumulated in the collection box 301, ensuring that the waste fills the space inside the box evenly and improving the capacity utilization rate of the collection box 301.

[0046] As waste continues to fill, the pressure plate 309 at the bottom of the collection box 301 gradually increases. When the pressure reaches a preset threshold, the pressure plate 309 transmits an electrical signal to the alarm generator 310. The alarm generator 310 alerts the operator to clean the box by sound and light. The operator releases the brake pedal 306 of the caster wheel 305 and pulls the push handle 304 on the front of the collection box 301, causing the sliding plates 302 on both sides of the collection box 301 to slide out along the grooves 204 of the support column 203, pushing the collection box 301 to the waste processing area to empty the waste.

[0047] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0048] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A waste collection device for stamping of engineering vehicles, comprising a stamping machine (1), characterized in that: The bottom of the press (1) is provided with a flow guide assembly (2). The flow guide assembly (2) includes a base (201). The base (201) has a through-hole (202) and a flow guide seat (205) is fixed inside the inlet (202). The flow guide seat (205) has a triangular structure. Several buffer springs (206) are fixed on the top of the flow guide seat (205). A flow guide plate (207) is fixed on the top of the buffer springs (206). Several protrusions are distributed in parallel on the top of the flow guide plate (207). The protrusions have an inverted V-shaped structure.

2. The waste collection device for stamping of engineering vehicles according to claim 1, characterized in that: The base (201) has support columns (203) fixed on both the left and right sides of its bottom, and the inner side of the support column (203) has a sliding groove (204).

3. The waste collection device for stamping of engineering vehicles according to claim 1, characterized in that: The bottom of the base (201) is provided with a collection component (3), which includes a collection box (301). Slide plates (302) are fixed on both the left and right sides of the collection box (301). The slide plates (302) are slidably connected to the slide groove (204). A protective plate (303) is fixed on the front side of the collection box (301), and a push handle (304) is fixed on the front side of the protective plate (303).

4. The waste collection device for stamping of engineering vehicles according to claim 3, characterized in that: The bottom four corners of the collection box (301) are all fixed with casters (305), and a brake pedal (306) is provided on one side of the caster (305).

5. The waste collection device for stamping of engineering vehicles according to claim 3, characterized in that: A pressure plate (309) is fixedly installed at the bottom of the inside of the collection box (301), and an alarm generator (310) is fixedly installed on the surface of the protective plate (303). The alarm generator (310) is electrically connected to the pressure plate (309).

6. The waste collection device for stamping of engineering vehicles according to claim 3, characterized in that: The collection box (301) has slots (307) on both the front and rear sides inside, and storage slots (308) on both the left and right sides inside.

7. The waste collection device for stamping of engineering vehicles according to claim 3, characterized in that: The collection box (301) is equipped with an anti-accumulation component (4) inside. The anti-accumulation component (4) includes a motor (401). A worm gear (402) is fixedly provided at the end of the main shaft of the motor (401). A worm wheel (403) is meshed on the front side of the worm gear (402). A double-ended stud (404) is fixedly provided inside the worm wheel (403). A push block (405) is rotatably sleeved on the outer side of the double-ended stud (404). A sliding column (406) is slidably provided at the other end of the push block (405).

8. The waste collection device for stamping of engineering vehicles according to claim 7, characterized in that: The bidirectional stud (404) and slide (406) are respectively embedded in the slot (307), and the push block (405) is embedded in the storage slot (308).

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