Wire trimming jig
Patent Information
- Application Number
- CN202522588389.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-04
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-12-04
AI Technical Summary
传统剪线治具易导致切边出现毛刺、飞边或表面损伤,不仅影响产品外观质量,还可能因毛刺残留引发装配困难、功能失效甚至安全隐患
[0011]进一步的,底座的内部设置有集料抽屉,底座的顶部开设有与集料抽屉连通的下料口。实现了废料的统一收集,便于回收利用。
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Figure CN224913465U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of manufacturing and processing technology, specifically to a wire cutting fixture. Background Technology
[0002] In the manufacturing sector, the shearing of rod-shaped wires is a crucial step in the production process, widely used in industries such as electronics, automotive, and precision machinery. Traditional wire shearing fixtures are prone to producing burrs, flash, or surface damage on the cut edges, which not only affects the product's appearance quality but may also cause assembly difficulties, functional failures, or even safety hazards due to burr residue. Utility Model Content
[0003] The purpose of this utility model is to provide a wire-cutting fixture to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, the technical solution of this utility model is as follows.
[0005] A wire-cutting fixture includes a base, a lower blade holder mounted on the top of the base, a pad mounted on the upper surface of the lower blade holder, a V-groove formed on the surface of the pad, a lower V-shaped blade mounted on the rear side of the lower blade holder, and a baffle provided on the top of the base behind the lower V-shaped blade. An upper V-shaped blade is mounted on the top of the base via a cutting mechanism.
[0006] It can be seen that the V-shaped groove on the pad provides positioning for the rod-shaped wire, preventing it from sliding to both sides during cutting and ensuring that the end face is flush with the baffle. The lower and upper V-shaped blades form a symmetrical clamp for the rod-shaped wire, further preventing the wire from sliding. The V-shaped cutting edge gradually cuts in from both sides to disperse stress, thereby avoiding edge tensile stress tearing and inhibiting burr formation, thus improving the quality of wire cutting.
[0007] Furthermore, the shearing mechanism includes four columns installed at the four corners of the top of the base. A top plate is mounted on the top of the four columns, and a cylinder is mounted on the top of the top plate. A lifting plate is mounted on the end of the cylinder's extension / retraction mechanism, and the upper V-shaped blade is mounted on the bottom of the lifting plate via an upper blade holder. When the cylinder is activated, it pushes the lifting plate downward, which in turn drives the upper V-shaped blade to shear the rod-shaped wire.
[0008] Furthermore, the lifting plate is slidably mounted on four columns via linear bearings. This ensures precise cutting of the rod-shaped wire by the upper V-shaped blade, improving the cutting quality.
[0009] Furthermore, a retaining ring is installed on one of the columns to limit the descent height of the lifting platform and prevent it from colliding with the retaining plate due to excessive travel.
[0010] Furthermore, elongated holes are provided on both sides of the bottom of the baffle. The baffle is bolted to the base, and a scale line is provided on the top of the base. A pointer is provided on the baffle. This allows for adjustment of the cutting length of the rod-shaped wire and achieves the purpose of fixed-length cutting.
[0011] Furthermore, the base has an internal collection drawer, and the top of the base has a discharge port that connects to the collection drawer. This enables unified collection of waste materials, facilitating recycling.
[0012] Furthermore, a transparent protective plate is installed on the top of the base, with a material inlet hole on the plate. This effectively avoids mechanical injuries caused by operational errors, ensuring good safety.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows.
[0014] 1. This utility model uses the V-shaped groove on the pad to position the rod-shaped wire, preventing it from sliding to both sides during cutting and ensuring that the end face is flush with the baffle. The lower and upper V-shaped blades form a symmetrical clamping of the rod-shaped wire, further preventing the wire from sliding. The V-shaped cutting edge gradually cuts in from both sides to disperse stress, thereby avoiding edge tensile stress tearing and suppressing burr formation, thus improving the quality of wire cutting.
[0015] 2. This utility model allows for adjustment of the baffle's installation position through the elongated hole and bolts, thereby enabling adjustment of the cutting length of the rod-shaped wire and achieving fixed-length cutting. Furthermore, the inclusion of scale lines and pointers provides a scale reference, allowing for precise adjustment of the baffle's position and ensuring product consistency. Attached Figure Description
[0016] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a schematic diagram of the structure of the hidden transparent protective plate of this utility model; Figure 3 This is a schematic diagram of the base structure in this utility model; Figure 4 for Figure 3 Enlarged diagram of A in the middle; Figure 5 This is a schematic diagram of the structure of the lower tool holder in this utility model; Figure 6 This is a schematic diagram of the upper tool holder in this utility model.
[0017] In the diagram: 1. Base; 101. Lower blade holder; 102. Pad; 103. Lower V-shaped blade; 104. Baffle; 105. Upper V-shaped blade; 106. Upper blade holder; 2. Shearing mechanism; 201. Column; 202. Top plate; 203. Cylinder; 204. Lifting plate; 205. Retaining ring; 206. Linear bearing; 3. Long slotted hole; 301. Bolt; 302. Scale line; 303. Pointer; 4. Material collection drawer; 401. Discharge port; 5. Transparent protective plate; 501. Inlet hole. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0019] like Figure 1-6 As shown, a wire cutting fixture includes a base 1, a lower blade holder 101 mounted on the top of the base 1, a pad 102 mounted on the upper surface of the lower blade holder 101, a V-groove formed on the surface of the pad 102, a lower V-shaped blade 103 mounted on the rear side of the lower blade holder 101, and a baffle 104 disposed on the top of the base 1 and behind the lower V-shaped blade 103. An upper V-shaped blade 105 is mounted on the top of the base 1 via a cutting mechanism 2.
[0020] During use, the worker places the rod-shaped wire into the V-shaped groove on the pad 102 and makes its end abut against the baffle 104. At this time, the bottom of the rod-shaped wire contacts the lower V-shaped blade 103. Then, the upper V-shaped blade 105 is driven down by the shearing mechanism 2. During the shearing process, the lower V-shaped blade 103 and the upper V-shaped blade 105 form a symmetrical clamp on the rod-shaped wire, which further prevents the wire from slipping. The V-shaped cutting edge gradually cuts in from both sides to disperse the stress, thereby avoiding edge tensile stress tearing and inhibiting burr generation, thus improving the quality of wire cutting.
[0021] Preferably, the shearing mechanism 2 includes four columns 201 installed at the four corners of the top of the base 1. A top plate 202 is installed on the top of the four columns 201. A cylinder 203 is installed on the top of the top plate 202. A lifting plate 204 is installed at the end of the telescopic end of the cylinder 203. The upper V-shaped blade 105 is installed at the bottom of the lifting plate 204 through the upper blade holder 106.
[0022] When the cylinder 203 is activated, it pushes the lifting plate 204 downward, which can drive the upper V-shaped blade 105 to cut the rod-shaped wire.
[0023] Preferably, the lifting plate 204 is slidably mounted on the four columns 201 via linear bearings 206.
[0024] The column 201 not only provides support for the top plate 202, but also provides linear guidance for the lifting plate 204 through the linear bearing 206, ensuring the precise cutting of the rod-shaped wire by the upper V-shaped blade 105 and improving the cutting quality.
[0025] Preferably, a retaining ring 205 is installed on one of the columns 201.
[0026] The lowering height of the lifting plate 204 is limited by the retaining ring 205 to prevent it from colliding with the baffle 104 due to excessive travel.
[0027] Preferably, elongated holes 3 are provided on both sides of the bottom of the baffle 104. The baffle 104 is installed on the base 1 by bolts 301. The top of the base 1 is provided with scale lines 302, and the baffle 104 is provided with pointers 303.
[0028] The installation position of the baffle 104 can be adjusted by setting the elongated hole 3 and the bolt 301, thus adjusting the cutting length of the rod-shaped wire and achieving the purpose of fixed-length cutting. In addition, with the setting of the scale line 302 and the pointer 303, a scale reference can be provided, and the position of the baffle 104 can be precisely adjusted to ensure product consistency.
[0029] Preferably, the base 1 has a material collection drawer 4 inside, and the top of the base 1 has a discharge port 401 that communicates with the material collection drawer 4.
[0030] The cut portion of the rod-shaped wire falls through the gap between the baffle 104 and the lower V-shaped blade 103 and passes through the discharge port 401 into the collection drawer 4, realizing the unified collection of waste materials and facilitating recycling.
[0031] Preferably, a transparent protective plate 5 is provided on the top of the base 1, and a material inlet hole 501 is provided on the transparent protective plate 5.
[0032] When operating the equipment, workers insert the rod-shaped material through the feed hole 501 for shearing, which effectively avoids mechanical injuries caused by operational errors and ensures good safety.
[0033] All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. In addition, the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0034] The above is a detailed description of the present invention in conjunction with specific embodiments, and it should not be construed that the specific implementation of the present invention is limited to these descriptions. For those skilled in the art, any equivalent substitutions or obvious modifications made without departing from the concept of the present invention, and which have the same performance or use, should be considered as falling within the patent protection scope defined by the submitted claims.
Claims
1. A wire-cutting fixture, comprising a base (1), characterized in that: A lower blade holder (101) is installed on the top of the base (1), a pad (102) is installed on the upper surface of the lower blade holder (101), a V-shaped groove is opened on the surface of the pad (102), a lower V-shaped blade (103) is installed on the rear side of the lower blade holder (101), and a baffle (104) is provided on the top of the base (1) and behind the lower V-shaped blade (103). The top of the base (1) is fitted with an upper V-shaped blade (105) via a shearing mechanism (2).
2. The wire-cutting fixture according to claim 1, characterized in that: The shearing mechanism (2) includes four columns (201) installed at the four corners of the top of the base (1). A top plate (202) is installed on the top of the four columns (201). A cylinder (203) is installed on the top of the top plate (202). A lifting plate (204) is installed at the end of the telescopic end of the cylinder (203). The upper V-shaped blade (105) is installed at the bottom of the lifting plate (204) through the upper blade holder (106).
3. A wire-cutting fixture according to claim 2, characterized in that: The lifting plate (204) is slidably mounted on the four columns (201) via linear bearings (206).
4. A wire-cutting fixture according to claim 2, characterized in that: One of the columns (201) is equipped with a retaining ring (205).
5. A wire-cutting fixture according to claim 1, characterized in that: The baffle (104) has elongated holes (3) on both sides of its bottom. The baffle (104) is mounted on the base (1) by bolts (301). The base (1) has a scale line (302) on its top and a pointer (303) on its baffle (104).
6. A wire-cutting fixture according to claim 1, characterized in that: The base (1) is provided with a material collection drawer (4) inside, and the top of the base (1) is provided with a discharge port (401) that communicates with the material collection drawer (4).
7. A wire-cutting fixture according to claim 1, characterized in that: The base (1) is provided with a transparent protective plate (5) on its top, and the transparent protective plate (5) is provided with a material inlet (501).