Pneumatic nail ejecting forming die

CN224913476UActive Publication Date: 2026-10-30TIANJIN UNICO FASTENER CO LTD
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Patent Information

Application Number
CN202522332474.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-04
Publication Date
2026-10-30
Estimated Expiration
2035-11-04

AI Technical Summary

Technical Problem

[0004]为了弥补以上不足,本实用新型提供了一种气动排钉成型模具,旨在改善钉头切割工艺单一,难以根据需要法灵活调整切角角度,难以满足不同应用场景对排钉钉头形状的多样化需求的问题

Benefits of technology

[0015]本实用新型的有益效果是:本实用新型通过上述设计得到的一种气动排钉成型模具,使用时,高效冷却,提升排钉质量:模具冷却组件的下模具和上模具内部中空,并通过水阀与外部水源连通,形成循环水冷系统,可快速带走排钉成型过程中产生的热量,避免因高温导致的材质性能下降,保证排钉硬度均匀、表面光滑,显著提升产品质量。

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Abstract

The utility model discloses a pneumatic row nail forming die belongs to row nail production technical field, this pneumatic row nail forming die, including production die, production die includes row nail and die cooling subassembly, and the nail body of row nail is located in the die cooling subassembly, the nail head cutting assembly, the nail head cutting assembly includes the angle cutting adjusting assembly, and the angle cutting adjusting assembly is located at the tail of die cooling subassembly, and the angle cutting adjusting assembly includes the guide plate, and the guide plate limit hinge mounting is located at the tail of die cooling subassembly, and the cutting knife is limit transmission installation on the guide plate, and the cutting knife is correspondingly set with the nail head of row nail, and the angle cutting adjusting assembly is through the limit hinge design of guide plate, and is connected with connecting block, hinge rod and limit rod, can quickly adjust the inclination angle of guide plate to change the cutting angle of cutting knife to row nail nail head, satisfies the diversification demand of different users to the shape of nail head, such as 45 degree bevel, 60 degree bevel etc.
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Description

Technical Field

[0001] This utility model relates to the field of nail production, and more specifically, to a pneumatic nail forming mold. Background Technology

[0002] In the production process of pneumatic nail strips, the forming quality and production efficiency of the nail strips directly affect their subsequent performance.

[0003] Traditional pneumatic paddle pin forming molds generate significant heat during the forming process due to friction and material deformation. If this heat is not cooled promptly, it can lead to a decline in the material properties of the paddle pins, resulting in surface cracks or uneven hardness. Furthermore, the pin head cutting process is limited, making it difficult to flexibly adjust the cutting angle as needed. This hinders the diverse shape requirements of paddle pins for different applications; for example, right-angled pins are suitable for general fixing, while beveled pins are better suited for driving into hard materials. Traditional angle adjustment mechanisms are also cumbersome, requiring the disassembly of some components for angle adjustment, which is time-consuming and labor-intensive. Moreover, the adjusted limits are unstable, and vibration during cutting can cause angle deviations, affecting cutting accuracy. Therefore, inventing a pneumatic paddle pin forming mold to address these problems has become a pressing issue for those skilled in the art. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides a pneumatic nail forming mold, which aims to improve the problem that the nail head cutting process is monotonous, it is difficult to flexibly adjust the cutting angle according to needs, and it is difficult to meet the diverse needs of different application scenarios for the shape of the nail head.

[0005] This utility model is implemented as follows: a pneumatic nail forming mold, comprising... A production mold, comprising a pin row and a mold cooling assembly, wherein the pin bodies are located within the mold cooling assembly; and a pin head cutting assembly, comprising a cutting angle adjustment assembly located at the tail of the mold cooling assembly, the cutting angle adjustment assembly comprising a guide plate, the guide plate being hinged to the tail of the mold cooling assembly, the guide plate being fitted with a cutter via upper limit drive, the cutter being correspondingly positioned to the pin heads of the pin row.

[0006] In a preferred embodiment of this utility model, the mold cooling assembly includes a lower mold and an upper mold, and a first hydraulic cylinder is fixedly connected to the back of the lower mold and the upper mold respectively. The first hydraulic cylinder is disposed inside the equipment.

[0007] In a preferred embodiment of this utility model, both the lower mold and the upper mold are hollow inside, and water valves are respectively connected to both ends of the back of the lower mold and the upper mold, and the water valves are respectively connected to an external water source.

[0008] In a preferred embodiment of this utility model, the lower mold and the upper mold are provided with grooves in the middle that cooperate with the nail body.

[0009] In a preferred embodiment of this utility model, connecting blocks are fixedly connected to both sides of one end of the guide plate, and grooves that cooperate with the connecting blocks are respectively opened at one end of the lower mold and the upper mold. The connecting blocks are respectively hinged to the ends of the lower mold and the upper mold.

[0010] In a preferred embodiment of this utility model, hinge rods are fixedly connected to the inner side of the connecting block, and the hinge rods are hinged to the lower mold and the upper mold.

[0011] In a preferred embodiment of this utility model, a limiting rod is slidably inserted into the other side of the connecting block. The limiting rod passes through the sidewalls of the lower mold and the upper mold and is inserted into the connecting block. A handle is fixedly connected to the outer end of the limiting rod.

[0012] In a preferred embodiment of this utility model, the limiting rod is a regular polygon or a gear.

[0013] In a preferred embodiment of this utility model, a limiting slider is provided at the end of the cutter, and the limiting slider is slidably connected to the inner wall of the guide plate.

[0014] In a preferred embodiment of this utility model, hinge plates are fixedly connected to both sides of the back of the cutter, and a hinge joint is hinged to the inner wall of the hinge plate. A second hydraulic cylinder is hinged to the other end of the hinge joint, and the second hydraulic cylinder is fixedly installed at the ends of the lower mold and the upper mold respectively.

[0015] The beneficial effects of this utility model are as follows: The pneumatic nail forming mold obtained by the above design of this utility model has efficient cooling during use, which improves the quality of the nails: The lower mold and the upper mold of the mold cooling component are hollow inside and connected to an external water source through a water valve to form a circulating water cooling system, which can quickly remove the heat generated during the nail forming process, avoid the material performance degradation caused by high temperature, ensure uniform nail hardness and smooth surface, and significantly improve product quality.

[0016] Flexible angle adjustment to meet diverse needs: The angle adjustment component, through the limiting hinge design of the guide plate, together with the connecting block, hinge rod and limiting rod, can quickly adjust the tilt angle of the guide plate, thereby changing the cutting angle of the cutter on the nail head, meeting the diverse needs of different users for nail head shape, such as 45° bevel angle, 60° bevel angle, etc., and expanding the application range of the product.

[0017] Quick locking ensures cutting accuracy: The limit rod adopts a regular polygon or gear-shaped design. After being inserted into the side wall of the lower and upper molds, it can provide multi-directional stable limiting, preventing the guide plate from shifting at an angle due to vibration or force during the cutting process, ensuring cutting accuracy and improving product consistency.

[0018] Easy to operate and improves production efficiency: The angle lock can be released by pulling the limit rod with the handle, and it can be locked again after adjustment. There is no need to disassemble the mold components, making the operation simple and quick. At the same time, the second hydraulic cylinder directly drives the cutter to cut, which is fast, reduces manual intervention, and greatly improves production efficiency. Attached Figure Description

[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of one side of the structure provided by an embodiment of the present invention; Figure 2 This is a schematic diagram of another side of the structure provided for an embodiment of the present utility model; Figure 3 A schematic diagram of the disassembled structure provided for an embodiment of this utility model; Figure 4 A schematic diagram of the chamfer adjustment component provided for an embodiment of this utility model; Figure 5 for Figure 4 Enlarged view of section A in the middle.

[0021] In the diagram: 100-Production mold; 110-Pin pack; 120-Mold cooling assembly; 121-Lower mold; 122-Upper mold; 123-Water valve; 124-First hydraulic cylinder; 200-Pin head cutting assembly; 210-Angle adjustment assembly; 211-Guide plate; 212-Connecting block; 213-Hinge rod; 214-Limit rod; 215-Handle; 216-Cutter; 217-Hinge joint; 218-Second hydraulic cylinder; 219-Hinge plate. Detailed Implementation

[0022] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0023] Please see Figure 1 and Figure 2 This utility model provides a technical solution: a pneumatic nail forming mold, comprising... A production mold 100 includes a pin bar 110 and a mold cooling assembly 120, with the pin bodies of the pin bar 110 located within the mold cooling assembly 120. A pin head cutting assembly 200 includes a cutting angle adjustment assembly 210 located at the tail of the mold cooling assembly 120. The cutting angle adjustment assembly 210 includes a guide plate 211, which is hinged to the tail of the mold cooling assembly 120. The guide plate 211... The limit transmission is equipped with a cutter 216, which is set to correspond to the nail head of the row of nails 110. The cutting angle adjustment component 210, through the limit hinge design of the guide plate 211, together with the connecting block 212, the hinge rod 213 and the limit rod 214, can quickly adjust the tilt angle of the guide plate 211, thereby changing the cutting angle of the cutter 216 to the nail head of the row of nails 110, meeting the diverse needs of different users for nail head shape, such as 45° bevel angle, 60° bevel angle, etc., and expanding the application range of the product.

[0024] The production mold 100 is a mold in the prior art, used for mounting on equipment for processing nails.

[0025] Please see Figure 3 and Figure 4 The mold cooling assembly 120 includes a lower mold 121 and an upper mold 122. A first hydraulic cylinder 124 is fixedly connected to the back of both the lower mold 121 and the upper mold 122, and the first hydraulic cylinder 124 is located inside the equipment. Both the lower mold 121 and the upper mold 122 are hollow. Water valves 123 are connected to both ends of the back of the lower mold 121 and the upper mold 122, respectively. The water valves 123 are connected to an external water source. Cold water enters the lower mold 121 and the upper mold 122 through the water valves 123 to cool the lower mold 121, the upper mold 122, and the pin array 110, preventing overheating. The cold water circulates within the lower mold 121 and the upper mold 122.

[0026] The lower mold 121 and the upper mold 122 are provided with grooves in the middle that cooperate with the nail body of the pin 110. The lower mold 121 and the upper mold 122 are tightened to make it easier to clamp the pin 110.

[0027] Connecting blocks 212 are fixedly connected to both sides of one end of the guide plate 211. Grooves that mate with the connecting blocks 212 are respectively provided at one end of the lower mold 121 and the upper mold 122. The connecting blocks 212 are hinged to the ends of the lower mold 121 and the upper mold 122, respectively. The guide plate 211 is located at the head of the pins 110. Hinged rods 213 are fixedly connected to the inner side of the connecting blocks 212. The hinged rods 213 are hinged to the lower mold 121 and the upper mold 122. The guide plate 211 is hinged to the connecting blocks 212 in conjunction with the hinged rods 213.

[0028] Please see Figure 4 and Figure 5 A limiting rod 214 is slidably inserted into the other side of the connecting block 212. The limiting rod 214 passes through the side walls of the lower mold 121 and the upper mold 122 and is inserted into the connecting block 212. A handle 215 is fixedly connected to the outer end of the limiting rod 214. The limiting rod 214 is a regular polygon or gear-shaped. The gear-shaped setting can be adjusted to various angles for easy adjustment as needed. Pulling and pushing the handle 215 is used to insert and pull out the limiting rod 214, and the method of adjusting the angle can be modified as needed.

[0029] The cutter 216 has a limit slider at its end, which is slidably connected to the inner wall of the guide plate 211. The guide plate 211 is used to limit the cutter 216, allowing it to tilt and move, thus facilitating the cutting at a suitable angle. Hinges 219 are fixedly connected to both sides of the back of the cutter 216. A hinge joint 217 is hinged to the inner wall of the hinge plate 219. A second hydraulic cylinder 218 is hinged to the other end of the hinge joint 217. The second hydraulic cylinder 218 is fixedly installed at the ends of the lower mold 121 and the upper mold 122. The second hydraulic cylinder 218 pushes the hinge joint 217 to move the cutter 216 and cut the nail heads of the pin row 110.

[0030] Working principle: Mold clamping and cooling stage: The external control system starts the first hydraulic cylinder 124, which pushes the lower mold 121 and the upper mold 122 to move towards each other, clamping the nail body of the pin 110 in the groove in the middle of the lower mold 121 and the upper mold 122 to facilitate the processing of the top cap and nail head; at the same time, coolant (such as circulating cooling water) is introduced into the hollow lower mold 121 and upper mold 122 through the water valve 123. The coolant flows inside the mold, carrying away the heat generated during the molding process of the pin 110 and maintaining the mold temperature stable.

[0031] Cutting angle adjustment stage: When it is necessary to adjust the cutting angle of the nail head of the nail bar 110, the operator holds the handle 215 and pulls the limiting rod 214 outward to disengage the limiting rod 214 from the locked state of the lower mold 121 and the upper mold 122. At this time, the guide plate 211 can rotate around the hinge rod 213. The operator adjusts the tilt angle of the guide plate 211 according to the needs (such as 45°, 60°, etc.). After the angle is determined, the limiting rod 214 is reinserted into the side wall of the lower mold 121 and the upper mold 122. The regular polygon or gear-shaped structure of the limiting rod 214 is used to achieve multi-directional locking to ensure that the angle of the guide plate 211 is fixed.

[0032] Nail head cutting stage: The second hydraulic cylinder 218 is activated. The second hydraulic cylinder 218 pushes the cutter 216 through the hinge joint 217 and the hinge plate 219. The limiting slider at the end of the cutter 216 slides along the inner wall of the guide plate 211 to ensure that the cutter 216 cuts the nail head of the row of nails 110 at a preset angle. After the cutting is completed, the second hydraulic cylinder 218 retracts and drives the cutter 216 to reset, waiting for the next cutting command.

[0033] Cyclic operation: Repeat the above steps of mold clamping and cooling, angle adjustment (as required), and nail head cutting to achieve continuous production of nail 110; by adjusting the angle of guide plate 211, different nail head cutting angles can be flexibly switched to meet diverse production needs.

[0034] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A pneumatic nail-forming mold, characterized in that, include A production mold, the production mold including a pin bar and a mold cooling assembly, wherein the pin body is located within the mold cooling assembly; The nail head cutting assembly includes a cutting angle adjustment assembly located at the tail of the mold cooling assembly. The cutting angle adjustment assembly includes a guide plate, which is hinged to the tail of the mold cooling assembly. A cutter is mounted on the guide plate with upper limit transmission, and the cutter is correspondingly arranged with the nail head of the nail row.

2. The pneumatic nail forming mold as described in claim 1, characterized in that: The mold cooling assembly includes a lower mold and an upper mold. The back of the lower mold and the upper mold are respectively fixedly connected to a first hydraulic cylinder, which is installed inside the equipment.

3. The pneumatic nail forming mold as described in claim 2, characterized in that: Both the lower mold and the upper mold are hollow inside. Water valves are connected to both ends of the back of the lower mold and the upper mold, and the water valves are connected to an external water source.

4. The pneumatic nail forming mold as described in claim 2, characterized in that: The lower mold and the upper mold are provided with grooves in the middle that mate with the nail body.

5. The pneumatic nail forming mold as described in claim 2, characterized in that: Connecting blocks are fixedly connected to both sides of one end of the guide plate. The lower mold and the upper mold are respectively provided with grooves that cooperate with the connecting blocks. The connecting blocks are respectively hinged to the ends of the lower mold and the upper mold.

6. The pneumatic nail forming mold as described in claim 5, characterized in that: The inner side of the connecting block is fixedly connected with a hinge rod, which is hinged to the lower mold and the upper mold.

7. The pneumatic nail forming mold as described in claim 6, characterized in that: A limiting rod is slidably inserted into the other side of the connecting block. The limiting rod passes through the side walls of the lower mold and the upper mold and is inserted into the connecting block. A handle is fixedly connected to the outer end of the limiting rod.

8. The pneumatic nail forming mold as described in claim 7, characterized in that: The limiting rod is a regular polygon or gear-shaped.

9. The pneumatic nail forming mold as described in claim 7, characterized in that: The end of the cutter is provided with a limit slider, which is slidably connected to the inner wall of the guide plate.

10. A pneumatic nail forming mold as described in claim 9, characterized in that: The back of the cutter is fixedly connected to two hinge plates on both sides. The inner wall of the hinge plate is hinged to a hinge joint. The other end of the hinge joint is hinged to a second hydraulic cylinder. The second hydraulic cylinder is fixedly installed at the ends of the lower mold and the upper mold respectively.