Sand mixer with cleaning function

Abstract

The utility model discloses a sand mixer with cleaning function relates to sand mixer technical field, and the utility model discloses a sand mixing tank is personally experienced sth, and the upper surface fixedly connected with support frame of sand mixing tank, the upper surface fixed mounting of support frame has servo motor, and the output of servo motor penetrates the upper surface of support frame and is fixedly connected with the stirring shaft, and the outer surface equidistance fixed sleeve of stirring shaft has the stirring part, and the upper surface of support frame is equipped with spray subassembly and cleaning subassembly respectively, and cleaning subassembly includes mounting bracket, and mounting bracket fixed mounting is in the upper surface of support frame, and the application is through setting up cleaning subassembly, and utilizes the movement of cleaning scraper to scrape and clean sand mixing tank inner side wall, and compared with manual cleaning more convenient, and the cleaning efficiency of sand mixer has been improved significantly, and the application is through the configuration spray subassembly, and the high pressure water jet washing of sand mixing tank inner wall and stirring part, and the overall cleaning effect of sand mixer has been further optimized.

Description

Technical Field

[0001] This utility model relates to the field of sand mixer technology, specifically a sand mixer with a cleaning function. Background Technology

[0002] A sand mixer is a casting equipment that uniformly mixes molding sand, binders, additives, and other materials, and effectively coats the surface of sand particles with binders. It is widely used in casting, building materials processing and other fields. During the use of a sand mixer, materials tend to adhere to the inner wall of the mixer and the mixing components. If not cleaned in time, the residual materials will gradually clump and harden, which will not only affect the mixing quality of subsequent materials, but may also cause the mixing components to jam, accelerate equipment wear, and reduce the service life of the equipment.

[0003] However, existing sand mixers still have some problems in use;

[0004] First, existing sand mixers lack automatic cleaning components for the inner wall of the mixing tank during use. The mortar adhering to the inner wall of the mixing tank usually needs to be cleaned manually. The mixing components occupy a certain space inside the mixing tank, making manual cleaning difficult and inefficient.

[0005] Secondly, the existing sand mixers are not equipped with an auxiliary spray cleaning structure, which makes it impossible to spray and wash the inside of the sand mixing tank in all directions, making it difficult to achieve the best overall cleaning effect of the sand mixer. Utility Model Content

[0006] In order to solve the problems of difficult manual cleaning of the inner wall of existing sand mixers and the auxiliary spray cleaning structure, the purpose of this utility model is to provide a sand mixer with a cleaning function.

[0007] To solve the above technical problems, the present invention adopts the following technical solution: a sand mixer with cleaning function, including a sand mixing tank, a support frame fixedly connected to the upper surface of the sand mixing tank, a servo motor fixedly installed on the upper surface of the support frame, and the output end of the servo motor passing through the upper surface of the support frame and fixedly connected to a stirring shaft, the bottom end of the stirring shaft being rotatably connected to the inner wall of the sand mixing tank, and stirring components fixedly sleeved at equal intervals on the outer surface of the stirring shaft, a spraying assembly and a cleaning assembly respectively provided on the upper surface of the support frame, the cleaning assembly including a mounting frame, the mounting frame being fixedly installed on the upper surface of the support frame, a cylinder fixedly installed on the upper surface of the mounting frame, and the output end of the cylinder passing through the upper surface of the mounting frame and fixedly connected to a connecting plate, a connecting rod fixedly connected to the lower surface of the connecting plate, and a cleaning scraper movably installed on the lower surface of the connecting rod.

[0008] Preferably, the spray assembly includes a water storage tank, which is fixedly installed on the upper surface of the support frame. A water pump is connected to one side of the water storage tank, and a water pump is connected to one end of the water pump. The water pump is fixedly installed on the upper surface of the support frame. A water delivery pipe is connected to the output end of the water pump. One end of the water delivery pipe passes through the support frame and is connected to a spray pipe. A first spray head is connected to the outer surface of the spray pipe in a ring array.

[0009] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0010] 1. This application sets up a cleaning component and uses the movement of a cleaning scraper to scrape and clean the inner wall of the sand mixing tank, which is more convenient than manual cleaning and significantly improves the cleaning efficiency of the sand mixer.

[0011] 2. This application further optimizes the overall cleaning effect of the sand mixer by configuring a spray assembly to perform high-pressure water spraying to wash the inner wall of the sand mixing tank and the agitator. Attached Figure Description

[0012] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0013] Figure 1 This is a schematic diagram of the structure of this utility model.

[0014] Figure 2 This is a schematic diagram of the structure of this utility model from another perspective.

[0015] Figure 3 This is a schematic diagram of the cross-sectional structure of the cleaning component of this utility model.

[0016] Figure 4 This is a schematic diagram of the explosive structure of the spray assembly of this utility model.

[0017] In the diagram: 1. Sand mixing tank; 2. Cleaning assembly; 21. Mounting bracket; 22. Cylinder; 23. Connecting plate; 24. Connecting rod; 25. Cleaning scraper; 26. Insert rod; 27. Stainless steel bolt; 3. Spray assembly; 31. Water suction pipe; 32. Water pump; 33. Water delivery pipe; 34. Second spray head; 35. First spray head; 36. Spray pipe; 37. Water storage tank; 38. Water inlet; 39. Sealing plug; 4. Servo motor; 5. Mixing component; 6. Support frame; 7. Mixing shaft; 8. Discharge pipe; 9. Control switch. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Example: Figure 1-4 As shown, this utility model provides a sand mixer with a cleaning function, including a sand mixing tank 1. A discharge pipe 8 is connected to the lower surface of the sand mixing tank 1, and a control switch 9 is provided on the outer surface of the discharge pipe 8. By setting the discharge pipe 8 and the control switch 9, the discharge of the mixed material in the sand mixing tank 1 can be controlled, avoiding leakage or incomplete discharge during the discharge process, and improving the convenience and controllability of the discharge operation. A support frame 6 is fixedly connected to the upper surface of the sand mixing tank 1, and a servo motor 4 is fixedly installed on the upper surface of the support frame 6. The servo motor 4 is connected to... Controlled by an external controller, the support frame 6 provides stable mounting support for the servo motor 4, ensuring the stability of the servo motor 4 during operation. The output end of the servo motor 4 passes through the upper surface of the support frame 6 and is fixedly connected to the stirring shaft 7. The bottom end of the stirring shaft 7 is rotatably connected to the inner wall of the sand mixing tank 1. The outer surface of the stirring shaft 7 is fixedly fitted with stirring components 5 at equal intervals. The servo motor 4 drives the stirring shaft 7 and the equally spaced stirring components 5 to rotate, which can uniformly and efficiently stir the material in the sand mixing tank 1, ensuring the mixing quality of the material and meeting the production and processing requirements.

[0020] The upper surface of the support frame 6 is provided with a spray component 3 and a cleaning component 2 respectively. The spray component 3 and the cleaning component 2 are integrated and installed on the support frame 6, eliminating the need for additional installation structures, simplifying the overall layout of the equipment, and facilitating unified maintenance of the two components, thereby improving the convenience of using the equipment.

[0021] The cleaning component 2 includes a mounting frame 21, which is fixedly mounted on the upper surface of the support frame 6. A cylinder 22 is fixedly mounted on the upper surface of the mounting frame 21. The mounting frame 21 provides a stable mounting base for the cylinder 22, ensuring the structural stability of the cylinder 22 during operation. The cylinder 22 is powered by an external air source to start operation, and the output end of the cylinder 22 passes through the upper surface of the mounting frame 21 and is fixedly connected to a connecting plate 23. The cylinder 22 drives the connecting plate 23 to move up and down, which can drive the subsequent cleaning components to achieve reciprocating cleaning action, providing power support for automatic cleaning, which is more efficient than manual cleaning.

[0022] A connecting rod 24 is fixedly connected to the lower surface of the connecting plate 23, and a cleaning scraper 25 is movably installed on the lower surface of the connecting rod 24. The connecting plate 23 and the connecting rod 24 form a transmission connection structure, which can stably transmit the power of the cylinder 22 to the cleaning scraper 25. The cleaning scraper 25 adopts a movable installation method, which is convenient for subsequent disassembly and replacement, reducing equipment maintenance costs. A plug rod 26 is fixedly connected to the upper surface of the cleaning scraper 25. The plug rod 26 is movably inserted into the lower surface of the connecting rod 24. A stainless steel bolt 27 is threaded between the plug rod 26 and the connecting rod 24. Through the movable insertion and engagement of the plug rod 26 and the connecting rod 24, combined with the threaded fixation of the stainless steel bolt 27, the cleaning scraper 25 and the connecting rod 24 are detachably fixedly connected. The installation and disassembly are convenient, and the stainless steel bolt 27 has good corrosion resistance, which can extend the service life of the connection structure.

[0023] The cleaning scraper 25 has an annular cross-sectional shape. The outer surface of the cleaning scraper 25 slides against the inner wall of the sand mixing tank 1. The cleaning scraper 25 adopts an annular cross-sectional design, and the outer surface slides against the inner wall of the sand mixing tank 1. When the cylinder 22 drives it to move up and down, it can scrape and clean the inner wall of the sand mixing tank 1, effectively removing the mortar adhering to the inner wall. Compared with manual cleaning, it is more convenient and efficient, and significantly improves cleaning efficiency.

[0024] The spray assembly 3 includes a water tank 37, which is fixedly installed on the upper surface of the support frame 6. The water tank 37 can store the water required for cleaning, providing continuous water supply for spray cleaning. A water inlet 38 is provided on the upper surface of the water tank 37 for timely water replenishment. A sealing plug 39 is movably engaged with the inner wall of the water inlet 38, sealing the water inlet 38 to prevent water leakage or external contamination within the water tank 37. A water pump 31 is connected to one side of the water tank 37. A water pump 32 is connected to one end of the water pump 31 and is fixedly installed on the upper surface of the support frame 6. The water pump 32 is fixed on the support frame 6, which is stable and has low vibration during operation. A water delivery pipe 33 is connected to the output end of the water pump 32. The water pump 32 draws water from the water tank 37 through the water pump 31 and delivers the high-pressure water flow to the subsequent spraying components through the water delivery pipe 33, providing sufficient water pressure for spraying and cleaning and ensuring the cleaning effect.

[0025] One end of the water supply pipe 33 passes through the support frame 6 and is connected to a spray pipe 36. The outer surface of the spray pipe 36 is connected to a first spray head 35 in a ring array. The first spray head 35 is inclined and faces the inner wall of the sand mixing tank 1. The spray pipe 36 provides a mounting carrier for the first spray head 35. The ring array of first spray heads 35, together with their inclined orientation towards the inner wall of the sand mixing tank 1, can perform high-pressure spray rinsing on the inner wall of the sand mixing tank 1. This, combined with the scraping cleaning of the cleaning scraper 25, further improves the cleaning effect of the inner wall of the sand mixing tank 1 and avoids mortar residue.

[0026] The spray pipe 36 is fixedly installed on the lower surface of the support frame 6. The lower surface of the spray pipe 36 is connected to a plurality of second spray heads 34 for use with the agitator 5. The second spray heads 34 are specially designed to work with the agitator 5 and can perform high-pressure spray rinsing on the outer surface of the agitator 5 on the agitator shaft 7, effectively removing material residues adhering to the surface of the agitator 5, ensuring that the agitator 5's mixing effect is not affected. In addition, the second spray heads 34 can also perform high-pressure rinsing on the lower inner wall of the sand mixing tank 1. At the same time, they work together with the first spray head 35 to achieve comprehensive cleaning of the inside of the sand mixing tank 1 and the agitator components, optimizing the overall cleaning effect of the equipment.

[0027] Working principle: First, start the servo motor 4. The output end of the servo motor 4 drives the stirring shaft 7 to rotate around the inner wall of the mixing tank 1. The stirring parts 5, which are fixedly sleeved at equal intervals on the outer surface of the stirring shaft 7, rotate synchronously with the stirring shaft 7, so as to carry out all-round and uniform mixing of the materials to be mixed in the mixing tank 1 until the materials reach the preset mixing effect.

[0028] After the sand mixing is completed, turn on the control switch 9 on the outer surface of the discharge pipe 8, and the mixed material will be discharged through the discharge pipe 8, thus completing the sand mixing operation.

[0029] Automatic cleaning operation, mechanical scraping cleaning, the cylinder 22 in the cleaning component 2 is activated. The cylinder 22 is fixedly installed on the mounting bracket 21. The output end of the cylinder 22 drives the connecting plate 23 to move up and down reciprocally. The connecting plate 23 drives the cleaning scraper 25 to move up and down synchronously through the connecting rod 24. Since the cleaning scraper 25 has an annular cross section and its outer surface slides and adheres to the inner wall of the sand mixing tank 1, it can completely scrape off the material residue adhering to the inner wall of the sand mixing tank 1 during the movement.

[0030] The cleaning scraper 25 is movably connected to the connecting rod 24 via the insert rod 26 and is fixed by stainless steel bolts 27, ensuring that the cleaning scraper 25 and the connecting rod 24 are firmly connected during the scraping process, preventing them from falling off and affecting the cleaning effect. At the same time, the movable cleaning scraper 25 is also easy to maintain and replace.

[0031] High-pressure spray cleaning is performed simultaneously with the water pump 32 in the spray assembly 3. The water pump 32 draws clean water from the water storage tank 37 through the water pipe 31. The water inlet 38 on the upper surface of the water storage tank 37 can be used to replenish the water source. The sealing plug 39 ensures that the water storage tank 37 is sealed and leak-proof. The water pump 32 delivers high-pressure water through the water delivery pipe 33 to the spray pipe 36.

[0032] The first spray head 35, which is connected in a ring array on the outer surface of the spray pipe 36, is tilted toward the inner wall of the sand mixing tank 1. After the high-pressure water flows through the first spray head 35 and sprays out, it performs high-pressure rinsing on the inner wall of the sand mixing tank 1. Combined with the scraping action of the cleaning scraper 25, it thoroughly removes the residual material on the inner wall.

[0033] At the same time, multiple second spray heads 34 connected to the lower surface of the spray pipe 36 are specifically aimed at the agitator 5, and the high-pressure water jets sprayed out wash the surface of the rotating agitator 5 to remove the material residue adhering to the agitator 5.

[0034] In addition, the second spray head 34 can perform high-pressure rinsing on the lower inner wall of the sand mixing tank 1.

[0035] Wastewater and residual material debris generated during cleaning are discharged from the mixing tank 1 through the discharge pipe 8 and the control switch 9 is turned on, thus completing the comprehensive cleaning operation.

[0036] The mechanical scraping of the cleaning component 2 and the high-pressure spraying of the spraying component 3 work together. The cleaning scraper 25 first scrapes away a large area of ​​stubborn residue on the inner wall, and then the first spray head 35 and the second spray head 34 perform high-pressure rinsing to ensure that there is no material residue on the inner wall of the sand mixing tank 1 and the mixing component 5, thus achieving the self-cleaning function.

[0037] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.

Claims

1. A sand mixer with a cleaning function, comprising a sand mixing tank (1), characterized in that: A support frame (6) is fixedly connected to the upper surface of the sand mixing tank (1). A servo motor (4) is fixedly installed on the upper surface of the support frame (6). The output end of the servo motor (4) passes through the upper surface of the support frame (6) and is fixedly connected to a stirring shaft (7). The bottom end of the stirring shaft (7) is rotatably connected to the inner wall of the sand mixing tank (1). Stirring components (5) are fixedly sleeved on the outer surface of the stirring shaft (7) at equal intervals. A spray assembly (3) and a cleaning assembly (2) are respectively provided on the upper surface of the support frame (6). The cleaning component (2) includes a mounting bracket (21), which is fixedly mounted on the upper surface of the support frame (6). A cylinder (22) is fixedly mounted on the upper surface of the mounting bracket (21), and the output end of the cylinder (22) passes through the upper surface of the mounting bracket (21) and is fixedly connected to a connecting plate (23). A connecting rod (24) is fixedly connected to the lower surface of the connecting plate (23), and a cleaning scraper (25) is movably mounted on the lower surface of the connecting rod (24).

2. A sand mixer with a cleaning function as described in claim 1, characterized in that: The spray assembly (3) includes a water storage tank (37), which is fixedly installed on the upper surface of the support frame (6). A water pump (31) is connected to one side of the water storage tank (37), and a water pump (32) is connected to one end of the water pump (31). The water pump (32) is fixedly installed on the upper surface of the support frame (6). A water delivery pipe (33) is connected to the output end of the water pump (32). One end of the water delivery pipe (33) passes through the support frame (6) and is connected to a spray pipe (36). A first spray head (35) is connected to the outer surface of the spray pipe (36) in a ring array.

3. A sand mixer with a cleaning function as described in claim 1, characterized in that: The lower surface of the sand mixing tank (1) is connected to a discharge pipe (8), and the outer surface of the discharge pipe (8) is provided with a control switch (9).

4. A sand mixer with a cleaning function as described in claim 1, characterized in that: The cleaning scraper (25) has an annular cross-sectional shape, and the outer surface of the cleaning scraper (25) slides against the inner wall of the sand mixing tank (1).

5. A sand mixer with a cleaning function as described in claim 1, characterized in that: The upper surface of the cleaning scraper (25) is fixedly connected with a rod (26), the rod (26) is movably inserted into the lower surface of the connecting rod (24), and a stainless steel bolt (27) is threaded between the rod (26) and the connecting rod (24).

6. A sand mixer with a cleaning function as described in claim 2, characterized in that: The upper surface of the water storage tank (37) is provided with a water inlet (38), and the inner wall of the water inlet (38) is movably fitted with a sealing plug (39).

7. A sand mixer with a cleaning function as described in claim 2, characterized in that: The spray pipe (36) is fixedly installed on the lower surface of the support frame (6), and the lower surface of the spray pipe (36) is connected to a plurality of second spray heads (34) used in conjunction with the stirring component (5).

8. A sand mixer with a cleaning function as described in claim 2, characterized in that: The first spray head (35) is set at an angle, and the angle of the first spray head (35) is towards the inner wall of the sand mixing tank (1).

Images