A quick mold changing mechanism for an aluminum ingot casting mold

CN224913540UActive Publication Date: 2026-10-30FUJIAN JIANYAO NEW ENERGY CO LTD
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Patent Information

Application Number
CN202522590120.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-05
Publication Date
2026-10-30
Estimated Expiration
2035-12-05

AI Technical Summary

Technical Problem

[0002]在铝锭铸造生产领域,铝锭的规格、形状需根据下游应用场景(如航空航天、汽车制造、建筑建材等)的需求进行灵活调整,不同规格的铝锭需要匹配对应型腔尺寸、型腔数量的铸造模具;同时,铝锭铸造模具在长期高温、高压的工作环境下,型腔表面易出现磨损、变形、粘铝等问题,若继续使用会导致铝锭成型精度下降、表面质量缺陷增多,甚至引发模具开裂等安全隐患,因此必须定期对模具进行检修、维护或更换,此外,铝锭铸造生产线常需切换不同合金牌号的铝锭生产,不同合金的铸造工艺参数对模具的材质、涂层及结构有差异化要求,也需要更换适配的模具以保障铸造质量

Benefits of technology

1、通过设置有定位机构,多个定位滑轮对模具的位置进行快速定位,使得模具被定位在机床的顶部中间,确保了在铝锭铸造过程中,模具能够准确地承接铝液,保证铸造出的铝锭质量符合标准,同时,也为后续固定机构对模具进行固定提供了良好的基础,使得整个换模过程更加高效、准确。

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Abstract

The utility model discloses a quick die changing mechanism of aluminum ingot casting mould relates to aluminum ingot casting technical field, and its technical key points include lathe and mould, be provided with positioning mechanism and fixed establishment on the lathe, positioning mechanism includes fixedly connected motor on the inner bottom wall of lathe, and the output of motor is fixedly connected with the shaft through the shaft coupling, and the top fixedly connected with rhombus piece of the shaft, the bottom hinged of rhombus piece has two hinged rods, and the end of two hinged rods away from rhombus piece all hinged has the moving plate, and the technical effect is through being provided with positioning mechanism, and the position of mould is positioned fast by multiple positioning pulleys, so that the mould is positioned in the top middle of lathe, ensures in the aluminum ingot casting process, and the mould can accurately receive the aluminum liquid, guarantees the quality of the aluminum ingot casted to meet the standard, and simultaneously, also provides good foundation for the subsequent fixed establishment to the mould fixed, so that the whole die changing process is more efficient, accurate.
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Description

Technical Field

[0001] This utility model relates to the field of aluminum ingot casting technology, specifically to a quick mold changing mechanism for aluminum ingot casting molds. Background Technology

[0002] In the field of aluminum ingot casting, the specifications and shape of aluminum ingots need to be flexibly adjusted according to the needs of downstream applications (such as aerospace, automobile manufacturing, building materials, etc.). Different specifications of aluminum ingots require matching casting molds with corresponding cavity sizes and number of cavities. At the same time, under the long-term high temperature and high pressure working environment, aluminum ingot casting molds are prone to wear, deformation, and aluminum adhesion on the cavity surface. If they continue to be used, it will lead to a decrease in the forming accuracy of aluminum ingots, an increase in surface quality defects, and even safety hazards such as mold cracking. Therefore, the molds must be inspected, maintained or replaced regularly. In addition, aluminum ingot casting production lines often need to switch to the production of aluminum ingots of different alloy grades. The casting process parameters of different alloys have different requirements for the material, coating and structure of the molds, and it is also necessary to replace them with suitable molds to ensure casting quality.

[0003] In the aluminum ingot casting process, traditional mold changing methods make it difficult to quickly and accurately position the mold. In the past, there was a lack of effective positioning methods, making it difficult to ensure that the mold can be accurately positioned in the middle of the top of the machine tool. This resulted in the mold being unable to accurately receive the molten aluminum during aluminum ingot casting, which affected the quality of the cast aluminum ingot and made it difficult to meet the standards. Utility Model Content

[0004] Technical problems to be solved To address the shortcomings of existing technologies, this utility model provides a quick mold changing mechanism for aluminum ingot casting molds. By incorporating a positioning mechanism and multiple positioning pulleys, the mold can be quickly positioned at the top center of the machine tool. This ensures that the mold can accurately receive molten aluminum during the aluminum ingot casting process, guaranteeing that the cast aluminum ingots meet the required quality standards. Simultaneously, it provides a good foundation for the subsequent fixing mechanism to secure the mold, making the entire mold changing process more efficient and accurate.

[0005] Technical solution To achieve the above objectives, this utility model provides the following technical solution: a quick mold changing mechanism for aluminum ingot casting mold, comprising a machine tool and a mold, wherein the machine tool is provided with a positioning mechanism and a fixing mechanism; The positioning mechanism includes a motor fixedly connected to the inner bottom wall of the machine tool. The output end of the motor is fixedly connected to a rotating shaft via a coupling. A rhombus-shaped block is fixedly connected to the top of the rotating shaft. Two hinge rods are hinged to the bottom of the rhombus-shaped block. A movable plate is hinged to the end of each of the two hinge rods away from the rhombus-shaped block. Several sliding blocks are fixedly connected to the top of each of the two movable plates. Several sliding grooves are provided on the top of the machine tool. Several sliding blocks are slidably connected to the inner walls of several sliding grooves. A connecting sleeve is fixedly connected to the top of each of the sliding blocks. Several connecting sleeves are slidably connected to the top of the machine tool.

[0006] Preferably, a piston block is slidably connected to the inner wall of each of the connecting sleeves, a piston rod is fixedly connected to each of the piston blocks, one end of each piston rod away from the piston block extends slidably to the outside of the connecting sleeve, and a positioning frame is fixedly connected to one end of each piston rod away from the piston block.

[0007] Preferably, the inner walls of several positioning frames are rotatably connected to positioning pulleys, and the several positioning pulleys respectively contact the left and right sides of the mold.

[0008] Preferably, the outer walls of several piston rods are wound with springs, one end of the springs is fixedly connected to the inner wall of the connecting sleeve, and the other end of the springs is fixedly connected to the piston block.

[0009] Preferably, each of the connecting sleeves is provided with a flexible air guide hose, and two fixed rods are fixedly connected to the top of the machine tool. Each of the two fixed rods is fixedly connected with an electronic air valve, and the ends of the multiple flexible air guide hoses away from the connecting sleeves are respectively connected to the two electronic air valves.

[0010] Preferably, the fixing mechanism includes two extension arms fixedly connected to the inner wall of the machine tool, and the inner walls of the two extension arms are rotatably connected to a plurality of pulleys, with a mold placed on the top of the plurality of pulleys.

[0011] Preferably, the front side of the machine tool is threadedly connected to a screw handle, the rear end of the screw handle is rotatably connected to a push plate, the push plate is slidably connected to the inner wall of the machine tool, the push plate is in contact with the front side of the machine tool, a baffle is fixedly connected to the top of the machine tool, and the rear side of the mold is in contact with the front side of the baffle.

[0012] Beneficial effects Compared with the prior art, this utility model provides a quick mold changing mechanism for aluminum ingot casting molds, which has the following beneficial effects: 1. By setting up a positioning mechanism, multiple positioning pulleys quickly position the mold, so that the mold is positioned in the middle of the top of the machine tool. This ensures that the mold can accurately receive the molten aluminum during the aluminum ingot casting process, guaranteeing that the quality of the cast aluminum ingot meets the standards. At the same time, it also provides a good foundation for the subsequent fixing mechanism to fix the mold, making the entire mold changing process more efficient and accurate.

[0013] 2. By setting up a fixing mechanism to fix the mold, the displacement of the mold due to the impact of molten aluminum or mechanical vibration during the aluminum ingot casting process is effectively prevented, thus ensuring the stability and continuity of the casting process. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the structure of the extension arm of this utility model; Figure 3 This is a schematic diagram of the structure of the movable plate of this utility model; Figure 4 This is a cross-sectional structural diagram of the connecting sleeve of this utility model; Figure 5 for Figure 4 A magnified structural diagram of point A in the middle.

[0015] In the diagram: 1. Machine tool; 2. Positioning mechanism; 3. Fixing mechanism; 4. Mold; 21. Motor; 22. Shaft; 23. Diamond block; 24. Hinge rod; 25. Moving plate; 251. Sliding block; 252. Slide groove; 253. Connecting sleeve; 254. Piston block; 255. Piston rod; 256. Positioning frame; 257. Positioning pulley; 258. Spring; 26. Air guide hose; 27. Fixing rod; 28. Electronic air valve; 31. Extension arm; 32. Pulley; 33. Baffle; 34. Screw handle; 35. Push plate. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0018] Please see Figure 1-5 This utility model provides a technical solution for a quick mold changing mechanism for aluminum ingot casting molds: Example 1: A quick mold changing mechanism for an aluminum ingot casting mold, comprising a machine tool 1 and a mold 4, wherein the machine tool 1 is provided with a positioning mechanism 2 and a fixing mechanism 3; The positioning mechanism 2 includes a motor 21 fixedly connected to the inner bottom wall of the machine tool 1. The output end of the motor 21 is fixedly connected to a rotating shaft 22 via a coupling. A rhombus-shaped block 23 is fixedly connected to the top of the rotating shaft 22. Two hinge rods 24 are hinged to the bottom of the rhombus-shaped block 23. A movable plate 25 is hinged to the end of each hinge rod 24 away from the rhombus-shaped block 23. Several sliding blocks 251 are fixedly connected to the top of each movable plate 25. Several sliding grooves 252 are formed on the top of the machine tool 1. The sliding blocks 251 are slidably connected to the inner walls of the several sliding grooves 252. A connecting sleeve 253 is fixedly connected to the top of each sliding block 251. Each connecting sleeve 253 is slidably connected to the top of the machine tool 1. Piston blocks 254 are slidably connected to the inner walls of each connecting sleeve 253. Piston rods 255 are fixedly connected to each piston block 254. The ends of the piston rods 255 away from the piston blocks 254 slidably extend to the outside of the connecting sleeves 253. Positioning frames 256 are fixedly connected to the ends of the piston rods 255 away from the piston blocks 254. Positioning pulleys 257 are rotatably connected to the inner walls of each positioning frame 256. The positioning pulleys 257 contact the left and right sides of the mold 4 respectively. Springs 258 are wound around the outer walls of each piston rod 255. One end of spring 258 is fixedly connected to the inner wall of connecting sleeve 253, and the other end of spring 258 is fixedly connected to piston block 254. Several connecting sleeves 253 are connected with air guide hoses 26. Two fixed rods 27 are fixedly connected to the top of machine tool 1, and electronic air valves 28 are fixedly connected to each of the two fixed rods 27. The ends of several air guide hoses 26 away from connecting sleeves 253 are respectively connected to the two electronic air valves 28. When positioning mold 4, motor 21 can drive shaft 22 and rhombus block 23 to rotate, causing two hinge rods 24 on rhombus block 23 to drive two moving plates 25 to move closer to each other synchronously. The sliding block 251 and the multiple sliding grooves 252 cooperate with each other, so that the two moving plates 25 can only slide left and right on the inner top wall of the machine tool 1. When the two moving plates 25 are close to each other, the electronic air valve 28 can be opened, and the connecting sleeve 253 is connected to the outside air through the air guide hose 26. After the multiple positioning pulleys 257 contact the left and right sides of the mold 4, the multiple piston rods 255 slide away from each other on the connecting sleeve 253, so that the spring 258 is stretched. Since the size and shape of different molds 4 are different, the stretching degree of the multiple springs 258 is different. After adjusting according to the shape of the mold 4, the electronic air valve 28 is closed.

[0019] Example 2: Based on Example 1, the fixing mechanism 3 includes two extension arms 31 fixedly connected to the inner wall of the machine tool 1. The inner walls of the two extension arms 31 are rotatably connected to several pulleys 32. The mold 4 is placed on the top of the pulleys 32. The front side of the machine tool 1 is threadedly connected to a screw handle 34. The rear end of the screw handle 34 is rotatably connected to a push plate 35. The push plate 35 is slidably connected to the inner wall of the machine tool 1 and contacts the front side of the machine tool 1. The top of the machine tool 1 is fixedly connected to a baffle 33. The rear side of the mold 4 contacts the front side of the baffle 33. While positioning the mold 4, the screw handle 34 can be rotated to move the push plate 35 backward on the inner wall of the machine tool 1, which, together with the baffle 33, abuts against the rear side of the mold 4 to fix the mold 4.

[0020] In practical use, the quick mold changing mechanism of the aluminum ingot casting mold of this utility model is equipped with a positioning mechanism 2 and multiple positioning pulleys 257 to quickly position the mold 4, so that the mold 4 is positioned in the middle of the top of the machine tool 1. This ensures that the mold 4 can accurately receive the aluminum liquid during the aluminum ingot casting process, and ensures that the quality of the cast aluminum ingot meets the standards. At the same time, it also provides a good foundation for the subsequent fixing mechanism 3 to fix the mold 4, making the whole mold changing process more efficient and accurate. By setting a fixing mechanism 3 to fix the mold 4, the displacement of the mold 4 due to the impact of molten aluminum or mechanical vibration during the aluminum ingot casting process is effectively prevented, thus ensuring the stability and continuity of the casting process.

[0021] The above are merely specific embodiments of this utility model, but the technical features of this utility model are not limited thereto. Any simple changes, equivalent substitutions, or modifications made based on this utility model to solve essentially the same technical problems and achieve essentially the same technical effects are all covered within the protection scope of this utility model.

Claims

1. A quick mold changing mechanism for an aluminum ingot casting mold, comprising a machine tool (1) and a mold (4), wherein the machine tool (1) is provided with a positioning mechanism (2) and a fixing mechanism (3); The positioning mechanism (2) includes a motor (21) fixedly connected to the bottom wall of the machine tool (1). The output end of the motor (21) is fixedly connected to a rotating shaft (22) via a coupling. A rhombus block (23) is fixedly connected to the top of the rotating shaft (22). Two hinge rods (24) are hinged to the bottom of the rhombus block (23). A moving plate (25) is hinged to one end of each of the two hinge rods (24) away from the rhombus block (23). Several sliding blocks (251) are fixedly connected to the top of each of the two moving plates (25). Several sliding grooves (252) are provided on the top of the machine tool (1). Several sliding blocks (251) are slidably connected to the inner walls of several sliding grooves (252). A connecting sleeve (253) is fixedly connected to the top of each of the several sliding blocks (251). Several connecting sleeves (253) are slidably connected to the top of the machine tool (1).

2. The quick mold changing mechanism for an aluminum ingot casting mold according to claim 1, characterized in that: A piston block (254) is slidably connected to the inner wall of each of the connecting sleeves (253), a piston rod (255) is fixedly connected to each of the piston blocks (254), one end of each of the piston rods (255) away from the piston block (254) slides to the outside of the connecting sleeve (253), and a positioning frame (256) is fixedly connected to one end of each of the piston rods (255) away from the piston block (254).

3. The quick mold changing mechanism for an aluminum ingot casting mold according to claim 2, characterized in that: The inner walls of several positioning frames (256) are rotatably connected with positioning pulleys (257), and the several positioning pulleys (257) respectively contact the left and right sides of the mold (4).

4. The quick mold changing mechanism for an aluminum ingot casting mold according to claim 3, characterized in that: A spring (258) is wound around the outer wall of several piston rods (255). One end of the spring (258) is fixedly connected to the inner wall of the connecting sleeve (253), and the other end of the spring (258) is fixedly connected to the piston block (254).

5. The quick mold changing mechanism for an aluminum ingot casting mold according to claim 4, characterized in that: Several connecting sleeves (253) are connected with air guide hoses (26). Two fixed rods (27) are fixedly connected to the top of the machine tool (1). Electronic air valves (28) are fixedly connected to the two fixed rods (27). The ends of several air guide hoses (26) away from the connecting sleeves (253) are respectively connected to the two electronic air valves (28).

6. The quick mold changing mechanism for an aluminum ingot casting mold according to claim 5, characterized in that: The fixing mechanism (3) includes two extension arms (31) fixedly connected to the inner wall of the machine tool (1). The inner walls of the two extension arms (31) are rotatably connected to several pulleys (32), and a mold (4) is placed on the top of the several pulleys (32).

7. The quick mold changing mechanism for an aluminum ingot casting mold according to claim 6, characterized in that: The front side of the machine tool (1) is threadedly connected to a screw handle (34), and the rear end of the screw handle (34) is rotatably connected to a push plate (35). The push plate (35) is slidably connected to the inner wall of the machine tool (1), and the push plate (35) is in contact with the front side of the machine tool (1). The top of the machine tool (1) is fixedly connected to a baffle (33), and the rear side of the mold (4) is in contact with the front side of the baffle (33).