Anti-deformation cooling bracket for alloy casting
Patent Information
- Application Number
- CN202522605534.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-09
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-12-09
AI Technical Summary
[0006]为了弥补以上不足,本实用新型提供了一种合金铸造用防变形冷却托架,旨在改善现有技术中部分合金铸造用防变形冷却托架在承载重型铸件时,托架板块自身容易因负重而发生弯曲变形,导致承载表面不平整的问题
1、本实用新型,通过在板块内部固定连接支撑板,并在板块的下表面开设有与之对应的凹槽,利用支撑板和凹槽形成的组合加强结构,解决了现有冷却托架在承载重型铸件时板块自身容易因负重而弯曲变形,进而导致铸件冷却平整度下降的问题,达到了显著提高板块抗弯曲能力和结构强度,确保托架自身在重压下保持平整,从而保证合金铸件冷却质量的技术效果。
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Figure CN224913565U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of auxiliary equipment for alloy casting, and in particular to an anti-deformation cooling bracket for alloy casting. Background Technology
[0002] In the alloy casting process, after demolding, the high-temperature alloy castings need to be placed on a specific support or platform for natural or forced cooling. This cooling is a crucial step in shaping, ensuring that the castings retain a certain degree of plasticity even at high temperatures.
[0003] To ensure the final dimensional accuracy and flatness of the castings and to prevent warping, bending, or other deformations due to their own weight or internal stress during the cooling process, the cooling brackets used must provide a highly flat bearing surface.
[0004] However, alloy castings are typically dense and heavy. In practical use, existing cooling brackets (usually simple flat plate structures) are prone to permanent or temporary bending deformation when subjected to concentrated or distributed loads from multiple heavy castings over extended periods, as the load exceeds their structural strength.
[0005] Therefore, this utility model proposes an anti-deformation cooling bracket for alloy casting to overcome the shortcomings of the prior art. Utility Model Content
[0006] To overcome the above deficiencies, this utility model provides an anti-deformation cooling bracket for alloy casting, which aims to improve the problem that in some existing anti-deformation cooling brackets for alloy casting, the bracket plate itself is prone to bending and deformation due to the load when bearing heavy castings, resulting in an uneven bearing surface.
[0007] This utility model provides an anti-deformation cooling bracket for alloy casting, comprising: a plate; a support plate fixedly connected inside the plate; and a groove formed on the lower surface of the plate.
[0008] The support plate and the groove are spatially corresponding to each other.
[0009] Furthermore, the support plate is fixed inside the plate as a reinforcing structure, and the groove is formed on the lower surface of the plate. This combination of the support plate and the groove together improves the structural strength of the plate and effectively resists the bending deformation of the plate under load.
[0010] Preferably, the upper surface of the plate is provided with a plurality of heat dissipation holes, which penetrate the upper and lower surfaces of the plate to assist the alloy casting in cooling and heat dissipation, thereby improving cooling efficiency.
[0011] Preferably, it also includes support legs; the lower surface of the plate is provided with a slot for installing the support legs; the upper end of the support legs is fixedly connected to a plug plate, which is detachably inserted into the slot, realizing the modular installation of the bracket and facilitating disassembly and storage.
[0012] Preferably, a locking block is fixedly connected to one side of the outer wall of the plate, and a locking groove is formed on the opposite side of the outer wall of the plate; the locking block is adapted to the locking groove and is used to splice and combine multiple adjacent plates to form a larger area of bearing platform and improve the flexibility of application.
[0013] Preferably, the support plate is fixed inside the plate in a parallel manner. This grid structure is used to enhance the plate's resistance to bending, making the plate more uniformly stressed and less prone to local deformation.
[0014] Preferably, the grooves are parallel to each other on the lower surface of the plate, and the mesh of the grooves is used to work with the support plate to enhance the structural strength of the plate and further prevent the plate from deforming due to heavy pressure.
[0015] Preferably, the specific way in which the support plate and the groove are spatially corresponding is that the horizontal projection of the support plate in the plate coincides with the opening projection of the groove on the lower surface of the plate, so that the reinforcing rib structure is consistent in the direction of force and exerts maximum bending resistance.
[0016] Preferably, the slot is a blind slot structure. After the insert plate is vertically inserted into the slot, it is limited by friction or a snap-fit structure, which ensures the stability of the support leg after installation and prevents the bracket from shaking during use.
[0017] Preferably, the locking block is a T-shaped or dovetail-shaped protrusion, and the locking groove is a T-shaped or dovetail-shaped sliding groove adapted to the locking block. The locking block slides into the groove along its length to achieve splicing. This splicing method utilizes a geometric locking structure, making the connection more secure and less prone to separation.
[0018] This utility model has the following beneficial effects: 1. This utility model solves the problem that existing cooling brackets are prone to bending and deformation under heavy loads when bearing heavy castings, which leads to a decrease in the flatness of the cooling of the castings. By fixing a support plate inside the plate and opening a corresponding groove on the lower surface of the plate, the combined strengthening structure formed by the support plate and the groove solves the problem that existing cooling brackets are prone to bending and deformation under heavy loads, which leads to a decrease in the flatness of the cooling of the castings. It achieves the technical effect of significantly improving the bending resistance and structural strength of the plate, ensuring that the bracket itself remains flat under heavy pressure, thereby ensuring the cooling quality of alloy castings.
[0019] 2. This utility model solves the problems of existing bracket structures being fixed, bulky, and inconvenient for storage and transportation by opening slots on the lower surface of the plate and setting support legs with insert plates, so that the insert plates can be detachably inserted into the slots. It achieves the technical effect of enabling brackets to be quickly assembled, plugged in and used, and easy to disassemble and store when not in use, thus improving the convenience of use.
[0020] 3. This utility model solves the problem that existing brackets have a fixed bearing area and cannot flexibly adapt to the needs of castings of different sizes by setting a locking block on one side of the outer wall of the plate and opening a locking groove on the opposite side of the outer wall. It achieves the technical effect of allowing multiple plates to be freely spliced into a large-area platform, greatly improving the applicability and flexibility of the bracket.
[0021] 4. This utility model solves the problem of heat accumulation, slow and uneven heat dissipation at the bottom of the casting caused by existing solid support plates by opening heat dissipation holes on the upper surface of the plate. It achieves the technical effect of using air convection to accelerate the heat dissipation at the bottom of the casting and realize more uniform and efficient cooling. Attached Figure Description
[0022] Figure 1 This is a three-dimensional schematic diagram of an anti-deformation cooling bracket for alloy casting proposed in this utility model; Figure 2 This is a schematic diagram of the slot structure of an anti-deformation cooling bracket for alloy casting proposed in this utility model; Figure 3 This is a schematic diagram of the groove structure of an anti-deformation cooling bracket for alloy casting proposed in this utility model.
[0023] Legend: 1. Plate; 2. Ventilation holes; 3. Support legs; 4. Insert plate; 5. Slot; 6. Card block; 7. Card slot; 8. Support plate; 9. Groove. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example
[0025] Reference Figures 1 to 3 This utility model provides a deformation-resistant cooling bracket for alloy casting, which aims to solve the problem that existing cooling brackets are prone to deformation when bearing heavy castings, and that the fixed structure makes them inconvenient to use.
[0026] like Figure 1 and Figure 3 As shown, the system includes a plate 1, with a support plate 8 fixedly connected inside the plate 1. A groove 9 is formed on the lower surface of the plate 1. The support plate 8 and the groove 9 are spatially corresponding to each other. Specifically, the support plate 8 is fixed inside the plate 1 in a parallel manner and is used to enhance the bending resistance of the plate 1. The groove 9 is also formed in a parallel manner on the lower surface of the plate 1 and is used to work with the support plate 8 to enhance the structural strength of the plate 1. The mutual correspondence is specifically defined as follows: the horizontal projection of the support plate 8 inside the plate 1 coincides with the opening projection of the groove 9 on the lower surface of the plate 1.
[0027] Reference Figure 1 and Figure 2 It also includes a support leg 3; the lower surface of the plate 1 has a slot 5 for installing the support leg 3; the upper end of the support leg 3 is fixedly connected to a plate 4, which is detachably inserted into the slot 5, realizing quick installation and disassembly between the support leg 3 and the plate 1; specifically, the slot 5 is a blind slot structure, and the plate 4 is vertically inserted into the slot 5 and then limited by friction or a snap-fit structure to ensure the stability of the connection.
[0028] Reference Figure 1 and Figure 2 A locking block 6 is fixedly connected to one side of the outer wall of the plate 1, and a locking groove 7 is opened on the opposite side of the outer wall of the plate 1. The locking block 6 is adapted to the locking groove 7 and is used to splice and combine multiple adjacent plates 1. Specifically, the locking block 6 is a T-shaped or dovetail-shaped protrusion, and the locking groove 7 is a T-shaped or dovetail-shaped sliding groove adapted to the locking block 6. The locking block 6 slides into the locking groove 7 along the length direction to achieve splicing, which improves the flexibility of bracket application.
[0029] Multiple heat dissipation holes 2 are provided on the upper surface of plate 1; the heat dissipation holes 2 penetrate through the upper and lower surfaces of plate 1, and the outside air directly contacts the bottom of the casting through the heat dissipation holes 2, forming air convection and accelerating heat dissipation.
[0030] The slot 5 is a blind slot structure, and the inner wall of the slot 5 and the outer wall of the insert plate 4 are tightly fitted. The insert plate 4 is vertically inserted into the slot 5 until it touches the bottom. The positioning and fastening of the insert plate 4 are achieved by the friction generated by the contact surface, which prevents the support leg 3 from shaking or accidentally falling off when carrying heavy objects.
[0031] To prevent the plate 1 from separating horizontally under stress, the locking block 6 is constructed as a T-shaped protrusion or a dovetail protrusion, and the locking groove 7 is constructed as a T-shaped groove or a dovetail groove that matches the cross-sectional shape of the locking block 6. During splicing, the locking block 6 slides into the locking groove 7 along its length. The geometric interlocking effect of the T-shaped or dovetail structure is used to lock the degree of freedom of adjacent plates 1 in the direction perpendicular to the splicing, thereby ensuring that the overall support platform remains flat and stable after splicing.
[0032] The implementation principle of this application embodiment is as follows: When in use, the insert plate 4 fixedly connected to the upper end of the support leg 3 is aligned with the slot 5 opened on the lower surface of the plate 1 and inserted to realize the quick installation and assembly of the support leg 3; when a large area bearing platform is required, the locking block 6 on one side of the outer wall of the plate 1 can be aligned with the locking groove 7 on the opposite side of the outer wall of the adjacent plate 1 and slid in along the length direction of the locking groove 7 to realize the splicing between multiple plates 1. When a high-temperature alloy casting is placed on the upper surface of plate 1, the heat dissipation holes 2 on the upper surface of plate 1 allow air circulation, accelerate the dissipation of heat from the bottom of the casting, and achieve uniform cooling. Meanwhile, the weight of the alloy casting will exert downward pressure on plate 1, which may cause plate 1 to bend and deform. In this solution, the support plate 8 fixedly connected inside plate 1 and the groove 9 opened on the lower surface of plate 1 together form a parallel reinforcing rib structure. The horizontal projection of the support plate 8 inside plate 1 coincides with the opening projection of the groove 9 on the lower surface of plate 1. This corresponding structure greatly improves the overall bending resistance and structural strength of plate 1. When plate 1 is subjected to heavy load, the combined structure of support plate 8 and groove 9 can effectively resist deformation and ensure that plate 1 always remains highly flat, thereby preventing the alloy casting from deforming due to uneven support during the cooling process.
Claims
1. A deformation-resistant cooling bracket for alloy casting, comprising a plate (1); characterized in that, The plate (1) is fixedly connected to a support plate (8), and a groove (9) is provided on the lower surface of the plate (1). The support plate (8) and the groove (9) are arranged corresponding to each other in spatial position.
2. The anti-deformation cooling bracket for alloy casting according to claim 1, characterized in that, The upper surface of the plate (1) is provided with a plurality of heat dissipation holes (2), which penetrate the upper and lower surfaces of the plate (1) to assist in cooling and heat dissipation of the casting.
3. The anti-deformation cooling bracket for alloy casting according to claim 1, characterized in that, It also includes a support leg (3); the lower surface of the plate (1) is provided with a slot (5) for installing the support leg (3); the upper end of the support leg (3) is fixedly connected with a plug plate (4), and the plug plate (4) is detachably inserted into the slot (5).
4. The anti-deformation cooling bracket for alloy casting according to claim 1, characterized in that, A locking block (6) is fixedly connected to one side of the outer wall of the plate (1), and a slot (7) is provided on the opposite side of the outer wall of the plate (1); the locking block (6) is adapted to the slot (7) and is used to splice and combine multiple adjacent plates (1).
5. The anti-deformation cooling bracket for alloy casting according to claim 1, characterized in that, The support plate (8) is fixed in parallel inside the plate (1), and the support plate (8) is used to enhance the bending resistance of the plate (1).
6. The anti-deformation cooling bracket for alloy casting according to claim 1, characterized in that, The groove (9) is parallel to the lower surface of the plate (1). The groove (9) is used to work with the support plate (8) to enhance the structural strength of the plate (1).
7. The anti-deformation cooling bracket for alloy casting according to claim 1, characterized in that, The specific configuration of the mutual correspondence is as follows: the horizontal projection of the support plate (8) in the plate (1) coincides with the projection of the opening of the groove (9) on the lower surface of the plate (1).
8. The anti-deformation cooling bracket for alloy casting according to claim 3, characterized in that, The slot (5) is a blind slot structure. After the insert plate (4) is vertically inserted into the slot (5), it is limited by friction or a snap-fit structure.
9. The anti-deformation cooling bracket for alloy casting according to claim 4, characterized in that, The card block (6) is a T-shaped or dovetail-shaped protrusion, and the card groove (7) is a T-shaped or dovetail-shaped sliding groove that is adapted to the card block (6). The card block (6) slides into the card groove (7) along its length to achieve splicing.
