A high light forming PCD milling tool

Abstract

The utility model belongs to the field of milling cutter especially a kind of high light forming PCD milling cutter, including handle and the cutter body of fixed installation in the one side of handle, and positioning mechanism is equipped between handle and cutter body, cutting part one and cutting part two are provided on cutter body, and cutting part one is located the left side of cutting part two, and multiple detachable blade assemblies are equipped on cutting part two;The blade assembly includes tool groove, blade and pressing plate, the outer surface of cutting part two is equipped with multiple tool grooves, blade is installed in tool groove, and the side, away from cutting part two of blade, is equipped with the pressing plate for blade compression fixedly installed.The utility model design is reasonable, milling cutter can complete the multi-process integration high light processing of workpiece end face, hole wall and tool groove, the fixed mode of the compression of machine clamp type pressing plate long strip blade, it is convenient to dismount and replace blade, without needing to dress or overall replacement tool to cutter body, greatly reduce maintenance cost, reduce equipment downtime.

Description

Technical Field

[0001] This utility model relates to the field of milling cutter technology, and in particular to a high-gloss PCD milling cutter. Background Technology

[0002] In the field of high-gloss component processing, there are high requirements for the machining accuracy, efficiency and service life of cutting tools.

[0003] Traditional milling cutters often require multiple tools to process end faces, hole walls, and grooves in multiple passes, resulting in low processing efficiency. Furthermore, traditional inserts are mostly welded, which can easily lead to tool body deformation, affecting machining accuracy. Replacement of worn inserts requires re-welding, which is time-consuming, labor-intensive, and increases production costs. In addition, traditional tools often lack dynamic balance, leading to vibrations during high-speed machining and affecting the quality of high-gloss surfaces. Therefore, we propose a high-gloss forming PCD milling cutter to solve these problems. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a high-gloss PCD milling cutter.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: A high-gloss PCD end mill includes a shank and a cutter body fixedly mounted on one side of the shank, with a positioning mechanism between the shank and the cutter body. The cutter body has a first cutting section and a second cutting section, with the first cutting section located to the left of the second cutting section. The second cutting section has multiple detachable insert assemblies. Each insert assembly includes a groove, an insert, and a clamping plate. The outer surface of the second cutting section has multiple grooves, in which inserts are installed. A clamping plate for clamping and fixing the insert is installed on the side of the insert away from the second cutting section, and a locking mechanism is provided between the clamping plate and the cutter body.

[0006] Preferably, the blade has multiple mounting holes 1, and the pressure plate has multiple mounting holes 2, and the mounting holes 2 are adapted to the corresponding mounting holes 1.

[0007] Preferably, the locking mechanism includes a bolt groove and a locking bolt. The inner wall of the slot is provided with a bolt groove, and the locking bolt is installed on the pressure plate. The locking bolt passes through the corresponding mounting hole one and mounting hole two and is threaded into the corresponding bolt groove.

[0008] Preferably, a plug groove is provided on one inner wall of the blade groove, and the side of the plug groove away from the second cutting part is set as an opening, and a plug seat adapted to the corresponding plug groove is installed on the pressure plate.

[0009] Preferably, the positioning mechanism includes a positioning groove and a positioning rod. The positioning groove is provided on one side of the blade body, and the positioning rod is installed on one side of the blade handle, and the positioning rod is adapted to the corresponding positioning groove.

[0010] Preferably, the number of blades is set to eight, the eight blades are equally spaced, and the blades are made of alloy.

[0011] The beneficial effects of this utility model are: 1. By integrating cutting part one and cutting part two on the tool body, it is possible to complete the machining tasks of end face machining, hole wall machining, and tool groove machining, reduce the number of tool changes, shorten the machining cycle, and at the same time avoid the errors caused by multiple tool settings, thereby improving machining accuracy; 2. The long blade is fixed by a mechanical clamping plate, replacing the traditional welding process. The blade is locked with high strength by the double limit of the locking bolt and the plug seat, while avoiding the deformation of the blade body caused by the high temperature of welding, thus ensuring the stability of the tool in long-term use. 3. The blade is fixed to the locking mechanism by a detachable pressure plate. When the blade is worn, the blade can be replaced simply by removing the locking bolt and the pressure plate. There is no need to re-grind the blade body or replace the entire blade, which greatly reduces maintenance costs and equipment downtime. Attached Figure Description

[0012] Figure 1 This is a three-dimensional structural diagram of a high-gloss PCD milling cutter proposed in this utility model; Figure 2 This is a partially exploded view of a high-gloss PCD milling cutter proposed in this utility model; Figure 3 This is a schematic diagram of part A of a high-gloss PCD milling cutter proposed in this utility model.

[0013] In the diagram: 101, tool holder; 102, tool body; 1021, cutting section one; 1022, cutting section two; 1023, blade assembly; 201, positioning groove; 202, positioning rod; 301, tool groove; 302, blade; 303, pressure plate; 401, bolt groove; 402, mounting hole one; 403, mounting hole two; 404, locking bolt; 501, insertion groove; 502, insertion socket. Detailed Implementation

[0014] The following is in conjunction with the appendix Figure 1-3 This application will be described in further detail.

[0015] This application discloses a high-gloss PCD milling cutter.

[0016] Reference Figure 1-3A high-gloss PCD end mill includes a shank 101 and a cutter body 102 fixedly mounted on one side of the shank 101. A positioning mechanism is provided between the shank 101 and the cutter body 102 to ensure their coaxiality. A first cutting section 1021 and a second cutting section 1022 are sequentially arranged along the axial direction on the cutter body 102, with the first cutting section 1021 located to the left of the second cutting section 1022. The first cutting section 1021 is used for high-gloss machining of the workpiece end face, and the second cutting section 1022 is used for high-gloss machining of the workpiece hole wall and the tool groove 301. The cutting part 1022 is provided with multiple detachable blade assemblies 1023. The blade assembly 1023 includes a groove 301, a blade 302 and a pressure plate 303. Multiple grooves 301 are provided circumferentially on the outer surface of the cutting part 1022. The blade 302 is adapted to be installed in the groove 301. The side of the blade 302 away from the cutting part 1022 is covered with a pressure plate 303 for pressing and fixing the blade 302. A locking mechanism for locking the pressure plate 303 is provided between the pressure plate 303 and the blade body 102.

[0017] In this embodiment, the blade 302 has multiple through mounting holes 402, and the pressure plate 303 has multiple mounting holes 403 corresponding to the positions of the mounting holes 402. The diameter of the mounting holes 403 is adapted to the diameter of the mounting holes 402. The locking mechanism includes a bolt groove 401 and a locking bolt 404. The bottom of the inner wall of the blade groove 301 has a bolt groove 401 corresponding to the position of the mounting holes 402. The bolt groove 401 has an internal thread. The pressure plate 303 is equipped with a locking bolt 404. The locking bolt 404 passes through the corresponding mounting holes 403 and mounting holes 402 in sequence and is threadedly connected to the internal thread in the bolt groove 401 to fix the blade 302 and the blade body 102.

[0018] In this embodiment, a insertion groove 501 is provided on the inner wall of the blade groove 301 near the cutting part 1021. The side of the insertion groove 501 away from the cutting part 1022 is set as an opening. The pressure plate 303 is integrally formed with an insertion seat 502 that is adapted to the insertion groove 501 on the side near the blade groove 301. The insertion seat 502 is inserted into the insertion groove 501 to limit the circumferential displacement of the pressure plate 303.

[0019] In this embodiment, the positioning mechanism includes a positioning groove 201 and a positioning rod 202. The positioning groove 201 is provided on the end face of the blade body 102 near the handle 101. The positioning rod 202 is integrally formed on the end face of the handle 101 near the blade body 102. The positioning rod 202 is interference-fitted with the positioning groove 201 to ensure the coaxiality of the handle 101 and the blade body 102.

[0020] In this embodiment, the number of blades 302 is set to eight. The eight blades 302 are evenly distributed along the circumference of the cutting part 1022. The blades 302 are made of polycrystalline diamond (PCD) alloy. The cutting edge of the blades 302 is polished to meet the requirements of high-gloss machining.

[0021] In this utility model, the positioning rod 202 and the positioning groove 201 cooperate to achieve coaxial fixation between the handle 101 and the blade body 102. The blade 302 is placed into the blade groove 301 so that the cutting edge of the blade 302 extends out of the blade body 102. The insertion seat 502 of the pressure plate 303 is inserted into the insertion groove 501 of the blade groove 301 so that the second mounting hole 403 is aligned with the first mounting hole 402. The locking bolt 404 is passed through the second mounting hole 403 and the first mounting hole 402 in sequence and screwed into the bolt groove 401. It is tightened with an Allen wrench to complete the fixation of the blade 302. The tool holder 101 is clamped on the machine tool spindle. After the machine tool is started, the end face of the workpiece is machined by the first cutting part 1021, and the workpiece hole wall and tool groove 301 are machined by the cutting tool 302 of the second cutting part 1022, realizing multi-process integrated high-gloss machining. When the cutting tool 302 is worn, the cutting tool 302 can be replaced by removing the locking bolt 404 and removing the pressure plate 303 without disassembling the tool holder 101 and the tool body 102.

[0022] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A high-gloss PCD milling cutter, characterized in that, It includes a handle (101) and a blade body (102) fixedly installed on one side of the handle (101), and a positioning mechanism is provided between the handle (101) and the blade body (102). The blade body (102) is provided with a first cutting part (1021) and a second cutting part (1022), and the first cutting part (1021) is located to the left of the second cutting part (1022). The second cutting part (1022) is provided with a plurality of detachable blade assemblies (1023). The blade assembly (1023) includes a cutting groove (301), a blade (302) and a pressure plate (303). The outer surface of the second cutting part (1022) is provided with a plurality of cutting grooves (301). The blade (302) is installed in the cutting groove (301). The side of the blade (302) away from the second cutting part (1022) is provided with a pressure plate (303) for pressing and fixing the blade (302). A locking mechanism is provided between the pressure plate (303) and the blade body (102).

2. The high-gloss PCD milling cutter according to claim 1, characterized in that, The blade (302) has multiple mounting holes 1 (402), and the pressure plate (303) has multiple mounting holes 2 (403), and the mounting holes 2 (403) are adapted to the corresponding mounting holes 1 (402).

3. The high-gloss PCD milling cutter according to claim 1, characterized in that, The locking mechanism includes a bolt groove (401) and a locking bolt (404). The inner wall of the blade groove (301) is provided with a bolt groove (401), and the locking bolt (404) is installed on the pressure plate (303). The locking bolt (404) passes through the corresponding mounting hole one (402) and mounting hole two (403) and is threaded into the corresponding bolt groove (401).

4. The high-gloss PCD milling cutter according to claim 1, characterized in that, A insertion groove (501) is provided on one inner wall of the blade groove (301). The side of the insertion groove (501) away from the cutting part (1022) is set as an opening. A insertion seat (502) that is compatible with the corresponding insertion groove (501) is installed on the pressure plate (303).

5. A high-gloss PCD milling cutter according to claim 1, characterized in that, The positioning mechanism includes a positioning groove (201) and a positioning rod (202). The positioning groove (201) is provided on one side of the blade body (102), and the positioning rod (202) is installed on one side of the handle (101), and the positioning rod (202) is adapted to the corresponding positioning groove (201).

6. A high-gloss PCD milling cutter according to claim 1, characterized in that, The number of blades (302) is set to eight, the eight blades (302) are equally spaced, and the blades (302) are made of polycrystalline diamond alloy.

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