Cutting device for aluminum alloy ship processing

Abstract

The utility model relates to the technical field of aluminium alloy cutting, especially to a cutting device for aluminium alloy ship processing, its cutting position is adjusted to cutting device through horizontal shift device, finishes the cutting processing to aluminium alloy plate through cutting device, bears to the workpiece of cutting through pusher and is convenient for operator control cutting, carries out the cleaning and air drying to cutting device through fan, air outlet and shower head, has improved the practicality of device, including horizontal shift device, cutting device and pusher, cutting device is installed on horizontal shift device, pusher is installed on horizontal shift device.

Description

Technical Field

[0001] This utility model relates to the technical field of aluminum alloy cutting, and in particular to a cutting device for aluminum alloy ship processing. Background Technology

[0002] Aluminum alloys possess characteristics such as low specific gravity and elastic modulus, corrosion resistance, weldability, ease of processing, non-magnetic properties, and good low-temperature performance. In shipbuilding, their low specific gravity reduces ship weight, allows for smaller engine capacity, and increases speed; it also reduces fuel consumption and saves fuel; improves the ship's length-to-beam ratio, increases stability, and makes the ship easier to maneuver; it can also increase load capacity, generating additional profits; due to their good corrosion resistance, it reduces maintenance costs such as oiling, extending service life; and its good machinability allows for various processing methods such as cutting, stamping, cold bending, forming, and machining, making it suitable for streamlined hull designs; it can be extruded into large, wide, thin-walled profiles, reducing the number of welds and making the hull structure more rational and lightweight.

[0003] The prior art Chinese utility model patent with application number CN202320258572.4 relates to a cutting device for aluminum alloy ship processing, including a bottom frame, a top frame, a bearing filter plate, a cylinder, a bearing frame, a rotating rod, a drive motor, and a cutting blade, which can collect the debris generated when cutting the material plate in a timely manner.

[0004] However, the above-mentioned device does not have the ability to actively cool and clean the grinding tool in actual use. During continuous operation, the tool temperature rises, affecting the cutting effect. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides a cutting device for aluminum alloy ship processing that adjusts the cutting position of the cutting device through a horizontal movement device, completes the cutting of aluminum alloy plates through the cutting device, supports the workpiece to be cut through a pushing device, facilitates operator control of the cutting, and cleans and dries the cutting device through a fan, air outlet and spray head, thereby improving the practicality of the device.

[0006] This utility model discloses a cutting device for aluminum alloy ship processing; it includes a transverse moving device, a cutting device, and a pushing device. The cutting device is installed on the transverse moving device, and the pushing device is also installed on the transverse moving device. The cutting position of the cutting device is adjusted by the transverse moving device, and the cutting device completes the cutting of the aluminum alloy plate. The pushing device supports the workpiece to be cut, making it easy for the operator to control the cutting. The cutting device is cleaned and dried by a fan, an air outlet, and a spray head, which improves the practicality of the device.

[0007] Preferably, the lateral movement device includes a support platform, a bracket, a lead screw, a geared motor, a lateral movement platform, and a limiting rod. The lead screw and the limiting rod are mounted on the upper surface of the support platform via the bracket. The geared motor is mounted on the side of the bracket, and the output end of the geared motor is connected to the lead screw. The lateral movement platform is connected to the lead screw via a nut. The limiting rod passes through the upper part of the lateral movement platform. When the geared motor is turned on, power is transmitted to the lead screw, causing the lead screw to rotate. The rotating lead screw, in conjunction with the nut on the lateral movement platform, causes the lateral movement platform to move laterally, thereby adjusting the working position of the cutting device. The limiting rod limits the lateral movement of the lateral movement platform, reducing the vibration amplitude of the lateral movement platform itself during the lateral movement, thus improving the stability and practicality of the device.

[0008] Preferably, it also includes an electric cylinder and an anti-slip pressure plate. An electric cylinder is provided on the upper surface of the transverse platform. The moving end of the electric cylinder extends through the upper surface of the transverse platform to the top of the transverse platform and connects with the anti-slip pressure plate. By controlling the extension of the electric cylinder, the anti-slip pressure plate is pressed against the limiting rod, thereby assisting in fixing the position of the transverse platform, reducing the displacement of the cutting device itself during operation, and improving the practicality of the device.

[0009] Preferably, the cutting device includes a fan, an air outlet, a spray head, a drive motor, and a cutting disc. A set of fans is installed on each of the left and right end faces of the transverse platform. An air outlet and a spray head are respectively installed on the lower left and right end faces of the transverse platform. The output end of the fan is connected to the air outlet on its corresponding side. The input end of the spray head is connected to an external water supply pipe. A cutting disc is installed at the lower part of the transverse platform, and a drive motor is installed on the side of the transverse platform. The output end of the drive motor is connected to the cutting disc. Turning on the drive motor transmits power to the cutting disc, causing it to rotate and thus cut the aluminum alloy parts. Water is supplied through an external water supply pipe and sprayed out through the spray head to periodically rinse and cool the surface of the cutting disc. Turning on the fan pressurizes external gas and delivers it to the air outlet, thereby assisting in drying the surface of the cutting disc and improving the practicality of the device.

[0010] Preferably, the pushing device includes limiting optical rods, a pushing platform, handrails, and rubber sleeves. A rectangular groove is provided on the upper surface of the support platform, and multiple sets of limiting optical rods are horizontally installed in the rectangular groove. The pushing platform is connected to multiple sets of limiting optical rods through multiple sets of linear bearings. A set of handrails is connected to the left and right sides of the rear end face of the pushing platform, and a rubber sleeve is provided at the rear of the handrail. The pushing platform carries the workpiece to be cut, and the lateral movement of the pushing platform is limited by multiple sets of limiting optical rods. The operator holds the rubber sleeve and pushes the pushing platform to complete the cutting of the workpiece, which improves the practicality of the device.

[0011] Preferably, the device also includes slots, insert plates, thick support plates, and thin support plates. Multiple sets of slots are evenly arranged on the upper surface of the pushing platform. The lower part of the insert plate can be inserted into the slot. The lower parts of the multiple sets of thick support plates are connected to the multiple sets of insert plates, and the lower part of the thin support plate is connected to a set of insert plates. The insert plates at the lower part of the multiple sets of thick support plates are inserted into the multiple sets of slots, and the thin support plate is placed in the slot in the area where the cutting line is located, so that the cutting area of ​​the aluminum alloy part is suspended, reducing the wear on the bottom bearing surface during the cutting process and improving the practicality of the device.

[0012] Preferably, it also includes a C-frame and fastening bolts. A C-frame is provided on the upper end face of each of the two sets of insert plates, and multiple sets of fastening bolts are provided on the upper end face of the C-frame. The C-frame limits the edge of the workpiece, the position of the slot into which the insert plate on the C-frame is inserted is adjusted according to the width of the workpiece, and the position of the workpiece in the C-frame is fixed by rotating the fastening bolts, which improves the practicality of the device.

[0013] Preferably, it also includes internal threaded holes. A set of internal threaded holes is provided on the front and rear end faces of the insert plate, and multiple sets of circular holes are provided on the front and rear end faces of the push platform corresponding to the positions of multiple sets of slots. The circular holes and internal threaded holes on the push platform are connected by bolts inserted into them, thereby fixing the positions of the thick support plate, the thin support plate and the C-shaped frame, improving the support stability and practicality of the device.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: the cutting position of the cutting device is adjusted by the transverse moving device, the cutting device completes the cutting of aluminum alloy plate, the workpiece to be cut is supported by the pushing device, which makes it easier for the operator to control the cutting, and the cutting device is cleaned and dried by the fan, air outlet and spray head, which improves the practicality of the device. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the isometric structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the first exploded structure of this utility model;

[0017] Figure 3 This is a schematic diagram of the second explosive structure of this utility model;

[0018] Figure 4 This is a cross-sectional structural diagram of the present invention;

[0019] The following are labels in the attached diagram: 1. Support platform; 2. Bracket; 3. Lead screw; 4. Gear motor; 5. Transverse platform; 6. Limit rod; 7. Electric cylinder; 8. Anti-slip pressure plate; 9. Fan; 10. Air outlet; 11. Spray head; 12. Drive motor; 13. Cutting disc; 14. Limiting rod; 15. Pushing platform; 16. Handrail; 17. Rubber sleeve; 18. Slot; 19. Insert plate; 20. Thick support plate; 21. Thin support plate; 22. C-shaped frame; 23. Fastening bolt; 24. Internal threaded hole. Detailed Implementation

[0020] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete.

[0021] Example 1

[0022] Figure 1 , Figure 2 , Figure 3 , Figure 4 As shown, the cutting device is mounted on the transverse moving device, and the pushing device is mounted on the transverse moving device;

[0023] First, according to the cutting requirements, place the thick support plate 20, thin support plate 21, and C-shaped frame 22 in the required positions. Insert the lower insert plate 19 into the slot 18 and fix it with bolts and internal threaded holes 24. Then, place the workpiece on multiple sets of thick support plates 20 and fix it by rotating the fastening bolts 23. Then, turn on the reduction motor 4 to transmit power to the lead screw 3 to drive the lead screw 3 to rotate. The rotating lead screw 3, in conjunction with the nut on the transverse platform 5, drives the transverse platform 5 to move laterally, thereby adjusting the working position of the cutting device. Then, control the electric cylinder 7 to extend so that the anti-slip pressure plate 8 presses against the limit rod 6, thereby assisting in fixing the position of the transverse platform 5. Then, turn on the drive motor 12 to transmit power to the cutting disc 13 to drive the cutting disc 13 to rotate, thereby cutting the aluminum alloy parts. Then, water is supplied through the external water supply pipe to the spray head 11 and sprayed out to rinse and cool the surface of the cutting disc 13 at regular intervals. After the fan 9 is turned on, the external gas is pressurized and delivered to the air outlet 10 to spray out, thereby assisting in drying the surface of the cutting disc 13.

[0024] The transverse movement device includes a support platform 1, a bracket 2, a lead screw 3, a geared motor 4, a transverse movement platform 5, and a limit rod 6. The lead screw 3 and the limit rod 6 are installed in the middle of the upper end face of the support platform 1 through the bracket 2. The geared motor 4 is installed on the side of the bracket 2. The output end of the geared motor 4 is connected to the lead screw 3. The transverse movement platform 5 is connected to the lead screw 3 through a nut. The limit rod 6 passes through the upper part of the transverse movement platform 5.

[0025] It also includes an electric cylinder 7 and an anti-slip pressure plate 8. An electric cylinder 7 is provided on the upper surface of the transverse platform 5. The moving end of the electric cylinder 7 extends through the upper surface of the transverse platform 5 to the top of the transverse platform 5 and connects with the anti-slip pressure plate 8.

[0026] The cutting device includes a fan 9, an air outlet 10, a spray head 11, a drive motor 12, and a cutting disc 13. A set of fans 9 is installed on the left and right end faces of the transverse platform 5. A set of air outlets 10 and spray heads 11 are respectively provided on the left and right end faces of the lower part of the transverse platform 5. The output end of the fan 9 is connected to the air outlet 10 on the side where it is located. The input end of the spray head 11 is connected to an external water supply pipe. The cutting disc 13 is installed on the lower part of the transverse platform 5. The drive motor 12 is installed on the side of the transverse platform 5. The output end of the drive motor 12 is connected to the cutting disc 13.

[0027] The pushing device includes a limiting light rod 14, a pushing platform 15, a handrail 16, and a rubber sleeve 17. A rectangular groove is provided on the upper surface of the support platform 1, and multiple sets of limiting light rods 14 are horizontally installed in the rectangular groove. The pushing platform 15 is connected to multiple sets of limiting light rods 14 through multiple sets of linear bearings. A set of handrails 16 is connected to the left and right sides of the rear end face of the pushing platform 15, and a rubber sleeve 17 is provided at the rear of the handrail 16.

[0028] It also includes slots 18, insert plates 19, thick support plates 20 and thin support plates 21. Multiple sets of slots 18 are evenly arranged on the upper surface of the push platform 15. The lower part of the insert plate 19 can be inserted into the slot 18. The lower parts of the multiple sets of thick support plates 20 are connected to the multiple sets of insert plates 19. The lower part of the thin support plate 21 is connected to a set of insert plates 19.

[0029] It also includes C-shaped frames 22 and fastening bolts 23. A set of C-shaped frames 22 is set on the upper surface of each of the two sets of insert plates 19. Multiple sets of fastening bolts 23 are set on the upper surface of the C-shaped frames 22. The cutting position of the cutting device is adjusted by the transverse movement device. The cutting device completes the cutting of aluminum alloy plates. The workpiece to be cut is supported by the pushing device, which makes it easy for the operator to control the cutting. The cutting device is cleaned and dried by the fan 9, the air outlet 10 and the spray head 11, which improves the practicality of the device.

[0030] like Figures 1 to 4As shown, this utility model discloses a cutting device for aluminum alloy ship processing. During operation, the thick support plate 20, thin support plate 21, and C-frame 22 are first placed in the required positions according to the cutting requirements. The lower insert plate 19 is inserted into the slot 18 and fixed by bolts to the internal threaded hole 24. Then, the workpiece is placed on multiple sets of thick support plates 20, and the workpiece is fixed by rotating the fastening bolts 23. Next, the reduction motor 4 is turned on to transmit power to the lead screw 3, causing the lead screw 3 to rotate. The rotating lead screw 3, in conjunction with the nut on the transverse platform 5, drives the transverse platform 5. The device moves laterally to adjust its working position. Then, the electric cylinder 7 extends to press the anti-slip plate 8 against the limit rod 6, thus assisted in fixing the position of the transverse platform 5. The drive motor 12 is then turned on to transmit power to the cutting disc 13, causing it to rotate and cut the aluminum alloy parts. Water is then supplied through an external water supply pipe to the spray head 11 to spray out, periodically rinsing and cooling the surface of the cutting disc 13. The fan 9 is turned on to pressurize the external air and deliver it to the air outlet 10 for auxiliary drying of the surface of the cutting disc 13.

[0031] The geared motor 4, electric cylinder 7, fan 9, and drive motor 12 of the aluminum alloy ship processing cutting device of this utility model are commercially available. Technical personnel in this industry only need to install and operate them according to the accompanying instruction manual, without requiring any creative work from those skilled in the art.

[0032] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A cutting device for aluminum alloy ship processing; characterized in that, The system includes a transverse moving device, a cutting device, and a pushing device. The cutting device is installed on the transverse moving device, and the pushing device is installed on the transverse moving device. The cutting device includes a fan (9), an air outlet (10), a spray head (11), a drive motor (12), and a cutting disc (13). A set of fans (9) is installed on the left and right ends of the transverse moving platform (5). A set of air outlets (10) and spray heads (11) are respectively provided on the left and right ends of the lower part of the transverse moving platform (5). The output end of the fan (9) is connected to the air outlet (10) on the side where the air outlet (10) is located. The input end of the spray head (11) is connected to the external water supply pipe. A cutting disc (13) is installed on the lower part of the transverse moving platform (5). A drive motor (12) is installed on the side of the transverse moving platform (5). The output end of the drive motor (12) is connected to the cutting disc (13).

2. The cutting device for aluminum alloy ship processing as described in claim 1, characterized in that, The transverse movement device includes a support platform (1), a bracket (2), a lead screw (3), a geared motor (4), a transverse movement platform (5), and a limit rod (6). The lead screw (3) and the limit rod (6) are installed in the middle of the upper end face of the support platform (1) through the bracket (2). The geared motor (4) is installed on the side of the bracket (2). The output end of the geared motor (4) is connected to the lead screw (3). The transverse movement platform (5) is connected to the lead screw (3) through a nut. The limit rod (6) passes through the upper part of the transverse movement platform (5).

3. The cutting device for aluminum alloy ship processing as described in claim 2, characterized in that, It also includes an electric cylinder (7) and an anti-slip pressure plate (8). An electric cylinder (7) is provided on the upper surface of the transverse platform (5). The moving end of the electric cylinder (7) extends through the upper surface of the transverse platform (5) to the top of the transverse platform (5) and connects with the anti-slip pressure plate (8).

4. The cutting device for aluminum alloy ship processing as described in claim 3, characterized in that, The pushing device includes a limiting light rod (14), a pushing platform (15), a handrail (16), and a rubber sleeve (17). A rectangular groove is provided on the upper surface of the support platform (1), and multiple sets of limiting light rods (14) are horizontally installed in the rectangular groove. The pushing platform (15) is connected to multiple sets of limiting light rods (14) through multiple sets of linear bearings. A set of handrails (16) is connected to the left and right sides of the rear end face of the pushing platform (15), and a rubber sleeve (17) is provided at the rear of the handrail (16).

5. The cutting device for aluminum alloy ship processing as described in claim 4, characterized in that, It also includes slots (18), inserts (19), thick support plates (20) and thin support plates (21). Multiple sets of slots (18) are evenly arranged on the upper surface of the push platform (15). The lower part of the insert (19) can be inserted into the slot (18). The lower parts of the multiple sets of thick support plates (20) are connected to the multiple sets of inserts (19). The lower part of the thin support plate (21) is connected to a set of inserts (19).

6. The cutting device for aluminum alloy ship processing as described in claim 5, characterized in that, It also includes C-shaped brackets (22) and fastening bolts (23). A set of C-shaped brackets (22) is provided on the upper surface of each of the two sets of insert plates (19), and multiple sets of fastening bolts (23) are provided on the upper surface of the C-shaped brackets (22).

7. The cutting device for aluminum alloy ship processing as described in claim 6, characterized in that, It also includes internal threaded holes (24), and a set of internal threaded holes are provided on the front and rear end faces of the insert plate (19), and a set of circular holes are provided on the front and rear end faces of the push platform (15) corresponding to the positions of multiple sets of slots (18).

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