Dual table five axis sawing apparatus

Abstract

The utility model discloses a double table surface five -axis saw cutting equipment, including the box, the inside of box is separated into the feeding portion, cutting portion and equipment portion in proper order, and the middle part of front vertical mounting panel is equipped with the movable mouth, and the movable mouth is equipped with movable baffle, and movable baffle fixedly connected rotating stand, and the both ends of rotating stand are installed workpiece adjusting structure respectively, and workpiece adjusting structure includes workpiece fixed station, movable plate, and the circular saw is installed on the rear vertical mounting panel, and the circular saw is driven rotation by the fourth rotation drive mechanism, and the circular saw is driven transverse movement by the transverse displacement drive mechanism, and the circular saw is driven longitudinal movement by the longitudinal displacement drive mechanism, and the circular saw is driven vertical movement by the vertical displacement drive mechanism. The utility model discloses through double table surface rotation switching, realizes the feeding and cutting synchronization, shortens standby time, and promotes production efficiency, and five -axis linkage guarantees complex workpiece processing accuracy. Overall give consideration to efficient, accurate, safe and convenient maintenance, satisfy batch high -precision processing demand.

Description

Technical Field

[0001] This utility model belongs to the field of mechanical processing equipment technology, specifically relating to a double-table five-axis sawing equipment. Background Technology

[0002] In the field of machining, sawing equipment is a key basic equipment for workpiece forming. Traditional sawing equipment is mostly single-axis or three-axis structure. When processing complex workpieces, it is necessary to manually and repeatedly adjust the workpiece posture and cutting parameters, which is not only inefficient, but also the processing accuracy is easily affected by the operator's skill, making it difficult to meet the needs of high-precision and mass production.

[0003] With the increasing demand for machining complex curved workpieces in the manufacturing industry, five-axis sawing equipment is gradually being used. However, it has significant limitations: on the one hand, the equipment is expensive and complex to maintain; on the other hand, most adopt a single-table design, and the loading, unloading, and cutting processes cannot be synchronized, resulting in long downtime and poor production continuity. The lack of effective isolation between the cutting and loading areas leads to flying debris, which can easily cause safety hazards. Therefore, a sawing device that balances high efficiency, precision, safety, and ease of maintenance is needed. Utility Model Content

[0004] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows: a double-table five-axis sawing device, including a housing, the interior of which is divided into a feeding section, a cutting section and an equipment section by a front vertical mounting plate and a rear vertical mounting plate. The front and top of the housing are provided with inlets and outlets connecting to the feeding section. The middle of the front vertical mounting plate is provided with a movable opening, and a movable partition is provided inside the movable opening. The movable partition is fixedly connected to a rotating frame. The rotating frame is driven to rotate by a first rotating drive mechanism. Workpiece adjustment structures are respectively installed at both ends of the rotating frame. The workpiece adjustment structure includes a workpiece fixing table and a movable plate. The two ends of the movable plate are respectively fixedly connected to swing arms. The swing arms are rotatably connected to the rotating frame and are driven to rotate by a second rotating drive mechanism installed on the rotating frame. The workpiece fixing table is rotatably connected to the middle of the movable plate and is driven to rotate by a third rotating drive mechanism installed on the movable plate. A circular saw is installed on the rear vertical mounting plate. The circular saw is driven to rotate by a fourth rotating drive mechanism. The circular saw is driven to move laterally by a lateral displacement drive mechanism, driven to move longitudinally by a longitudinal displacement drive mechanism, and driven to move vertically by a vertical displacement drive mechanism.

[0005] As a preferred embodiment of the above technical solution, the box is located on the frame, the lower end of the box is provided with a waste discharge port, the feeding part and the cutting part are both located above the waste discharge port, and inclined guide plates that are fixedly connected to the frame are provided around the waste discharge port.

[0006] As a preferred embodiment of the above technical solution, the first rotary drive mechanism, the second rotary drive mechanism, the third rotary drive mechanism, and the fourth rotary drive mechanism are all motors.

[0007] As a preferred embodiment of the above technical solution, a cover is installed on the movable partition, and the first rotary drive mechanism is located inside or below the cover.

[0008] As a preferred embodiment of the above technical solution, elastic baffles are provided on both sides of the movable partition, and the elastic baffles are fixedly connected to the front vertical mounting plate.

[0009] As a preferred embodiment of the above technical solution, the circular saw is connected to a rotating shaft, which is rotatably mounted on a movable plate. A fourth rotary drive mechanism is fixedly mounted on the movable plate and drives the rotating shaft to rotate. Several longitudinal sliders are fixedly connected to the movable plate, and the longitudinal sliders are respectively mounted on longitudinal slide rails. The longitudinal slide rails are fixed to the movable plate. A longitudinal displacement drive mechanism is fixedly connected to the movable plate and drives the longitudinal sliders to move on the longitudinal slide rails. Several vertical sliders are fixedly connected to the movable plate, and the vertical sliders are respectively mounted on vertical slide rails. The vertical slide rails are fixedly connected to a movable frame. The vertical displacement drive mechanism is fixedly connected to the movable frame and drives the vertical sliders to move on the vertical slide rails. Several transverse sliders are fixedly connected to the movable frame, and the transverse sliders are respectively mounted on transverse slide rails. The transverse slide rails are fixedly connected to the housing, and the transverse displacement drive mechanism drives the transverse sliders to move on the transverse slide rails.

[0010] As a preferred embodiment of the above technical solution, the longitudinal displacement driving mechanism, the lateral displacement driving mechanism, and the vertical displacement driving mechanism have the same structure. The longitudinal displacement driving mechanism includes a lead screw and a rotary motor. A lead screw pair is installed on the lead screw, and the lead screw pair is fixedly connected to a moving plate or a longitudinal slider. The rotary motor drives the lead screw to rotate.

[0011] As a preferred embodiment of the above technical solution, a shielding plate is fixedly connected to the movable plate.

[0012] The beneficial effects of this utility model are: by switching between dual rotating tables, loading and unloading and cutting are synchronized, significantly shortening standby time and improving production efficiency; the five-axis linkage combined with the precision drive mechanism ensures the machining accuracy of complex workpieces. The automatic waste discharge design reduces manual cleaning costs, and the setting of three independent areas effectively isolates debris splashing, protecting the drive components and the safety of operators. Overall, it takes into account high efficiency, precision, safety and convenient maintenance, meeting the needs of batch high-precision processing. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the internal structure of this utility model; Figure 2 This is a schematic diagram of the cross-sectional structure of this utility model; Figure 3 This is a three-dimensional structural diagram of the present invention. Detailed Implementation

[0014] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0015] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0016] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0017] like Figure 1-3As shown, the double-table five-axis sawing equipment includes a housing 1. The interior of the housing 1 is divided into a loading section 4, a cutting section 5, and an equipment section 6 by a front vertical mounting plate 2 and a rear vertical mounting plate 3. The front and top of the housing 1 are provided with inlets and outlets 7 connecting to the loading section 4. The middle of the front vertical mounting plate 2 is provided with a movable opening 8, and a movable partition 9 is provided inside the movable opening 8. The movable partition 9 is fixedly connected to a rotating frame 10. The rotating frame 10 is driven to rotate by a first rotating drive mechanism 11. Workpiece adjustment structures are respectively installed at both ends of the rotating frame 10. The workpiece adjustment structure includes a workpiece fixing table 12 and a movable plate 13. The two ends of the movable plate 13 are respectively fixed A swing arm 14 is connected to a rotating frame 10. The swing arm 14 is driven to rotate by a second rotation drive mechanism 15 mounted on the rotating frame 10. A workpiece fixing table 12 is rotatably connected to the middle of a movable plate 13. The workpiece fixing table 12 is driven to rotate by a third rotation drive mechanism 16 mounted on the movable plate 13. A circular saw 17 is mounted on the rear vertical mounting plate 3. The circular saw 17 is driven to rotate by a fourth rotation drive mechanism. The circular saw 17 is driven to move laterally by a lateral displacement drive mechanism 36, longitudinally by a longitudinal displacement drive mechanism 28, and vertically by a vertical displacement drive mechanism 33. The workpiece fixing table 12 has several bolt holes, and the workpiece to be cut is fixed on the workpiece fixing table 12 in a set posture by bolts, etc. The first rotation drive mechanism 11 drives the rotating frame 10 to rotate 180°, so that the workpiece fixing table 12 with the workpiece to be cut is moved to the cutting section 5, and the other workpiece fixing table 12 is moved to the loading section 4 for loading and unloading. The third rotary drive mechanism 16 drives the workpiece fixing table 12 to rotate, and the second rotary drive mechanism 15 drives the swing arm 14 to rotate at a certain angle. Together with the high-speed rotating circular saw 17 moving laterally, longitudinally, and vertically, the five-axis linkage achieves precise cutting of the workpiece.

[0018] Furthermore, the housing 1 is located on the frame 19, and a waste discharge port 20 is provided at the lower end of the housing 1. The loading part 4 and the cutting part 5 are both located above the waste discharge port 20. Inclined guide plates 21 that are fixedly connected to the frame 19 are provided around the waste discharge port 20. Waste generated during the cutting process is automatically discharged from the waste discharge port 20. A trolley specifically for collecting waste can be placed below the waste discharge port 20.

[0019] Furthermore, the first rotary drive mechanism 11, the second rotary drive mechanism 15, the third rotary drive mechanism 16, and the fourth rotary drive mechanism are all motors.

[0020] Furthermore, a cover 22 is installed on the movable partition 9, and the first rotary drive mechanism 11 is located inside or below the cover 22. The cover 22 protects the first rotary drive mechanism 11 and prevents debris from affecting its normal operation.

[0021] Furthermore, elastic baffles 23 are provided on both sides of the movable partition 9, and the elastic baffles 23 are fixedly connected to the front vertical mounting plate 2. The elastic baffles 23 do not affect the rotation of the movable partition 9, and can effectively prevent fragments from flying into the feeding section 4 when cutting is performed in the cutting section 5.

[0022] Furthermore, the circular saw 17 is connected to a rotating shaft 24, which is rotatably mounted on a movable plate 25. A movable opening for the rotating shaft 24 to extend is provided on the rear vertical mounting plate 3. A fourth rotary drive mechanism is fixedly mounted on the movable plate 25, driving the rotating shaft 24 to rotate. Several longitudinal sliders 26 are fixedly connected to the movable plate 25, and the longitudinal sliders 26 are respectively mounted on longitudinal slide rails 27, which are fixed to a movable mounting plate 29. A longitudinal displacement drive mechanism 28 is fixedly connected to the movable mounting plate 29, driving the longitudinal sliders 26 to move longitudinally. The slide rail 27 moves, and a number of vertical sliders 30 are fixedly connected to the movable mounting plate 29. The vertical sliders 30 are respectively installed on the vertical slide rail 31. The vertical slide rail 31 is fixedly connected to the movable frame 32. The vertical displacement drive mechanism 33 is fixedly connected to the movable frame 32. The vertical displacement drive mechanism 33 drives the vertical sliders 30 to move on the vertical slide rail 31. A number of horizontal sliders 34 are fixedly connected to the movable frame 32. The horizontal sliders 34 are respectively installed on the horizontal slide rail 35. The horizontal slide rail 35 is fixedly connected to the box 1. The horizontal displacement drive mechanism 36 drives the horizontal sliders 34 to move on the horizontal slide rail 35.

[0023] Furthermore, the longitudinal displacement drive mechanism 28, the transverse displacement drive mechanism 36, and the vertical displacement drive mechanism 33 have the same structure. The longitudinal displacement drive mechanism 28 includes a lead screw 37 and a rotary motor 38. A lead screw pair is mounted on the lead screw 37, and the lead screw pair is fixedly connected to the moving plate 25 or the longitudinal slider 26. The rotary motor 38 drives the lead screw 37 to rotate. The cooperation of the lead screw 37, the lead screw pair, and the rotary motor 38 enables the circular saw 17 to precisely achieve three-axis movement.

[0024] Furthermore, a cover plate 39 is fixedly connected to the movable plate 25. When the circular saw 17 is no longer in use, the movable plate 25 retracts, causing the cover plate 39 to move and finally cover the movable opening.

[0025] It is worth mentioning that the technical features such as motors involved in this utility model patent application should be regarded as prior art. The specific structure, working principle, and possible control methods and spatial arrangement of these technical features can be adopted using conventional choices in the field, and should not be regarded as the inventive point of this utility model patent. This utility model patent will not be further elaborated in detail.

[0026] The preferred embodiments of the present invention have been described in detail above. It should be understood that those skilled in the art can make many modifications and variations based on the concept of the present invention without creative effort. Therefore, all technical solutions that can be obtained by those skilled in the art based on the concept of the present invention through logical analysis, reasoning or limited experimentation on the basis of the prior art should be within the scope of protection defined by the claims.

Claims

1. A double-table, five-axis sawing machine, characterized in that, The device includes a housing, the interior of which is divided into a loading section, a cutting section, and an equipment section by a front vertical mounting plate and a rear vertical mounting plate. The front and top of the housing have inlets and outlets connecting to the loading section. A movable opening is located in the middle of the front vertical mounting plate, within which a movable partition is installed. The movable partition is fixedly connected to a rotating frame, which is driven to rotate by a first rotary drive mechanism. Workpiece adjustment structures are installed at both ends of the rotating frame, each including a workpiece fixing table and a movable plate. Swing arms are fixedly connected to both ends of the movable plate, and these swing arms are rotatably connected to the rotating frame. The swing arms are driven to rotate by a second rotary drive mechanism mounted on the rotating frame. The workpiece fixing table is rotatably connected to the middle of the movable plate, and is driven to rotate by a third rotary drive mechanism mounted on the movable plate. A circular saw is mounted on the rear vertical mounting plate, driven to rotate by a fourth rotary drive mechanism. The circular saw is moved laterally by a lateral displacement drive mechanism, longitudinally by a longitudinal displacement drive mechanism, and vertically by a vertical displacement drive mechanism.

2. The dual-table five-axis sawing equipment as described in claim 1, characterized in that, The box is located on the frame, and a waste discharge port is provided at the lower end of the box. The feeding part and the cutting part are both located above the waste discharge port. Inclined guide plates that are fixedly connected to the frame are provided around the waste discharge port.

3. The dual-table five-axis sawing equipment as described in claim 1, characterized in that, The first rotary drive mechanism, the second rotary drive mechanism, the third rotary drive mechanism, and the fourth rotary drive mechanism are all motors.

4. The dual-table five-axis sawing equipment as described in claim 1, characterized in that, A cover is installed on the movable partition, and the first rotary drive mechanism is located inside or below the cover.

5. The double-table five-axis sawing equipment as described in claim 4, characterized in that, The movable partition is provided with elastic baffles on both sides, and the elastic baffles are fixedly connected to the front vertical mounting plate.

6. The dual-table five-axis sawing equipment as described in claim 1, characterized in that, The circular saw is connected to a rotating shaft, which is rotatably mounted on a movable plate. A fourth rotary drive mechanism is fixedly mounted on the movable plate and drives the rotating shaft to rotate. Several longitudinal sliders are fixedly connected to the movable plate and are respectively mounted on longitudinal slide rails. The longitudinal slide rails are fixed to the movable plate. A longitudinal displacement drive mechanism is fixedly connected to the movable plate and drives the longitudinal sliders to move on the longitudinal slide rails. Several vertical sliders are fixedly connected to the movable plate and are respectively mounted on vertical slide rails. The vertical slide rails are fixedly connected to a movable frame. A vertical displacement drive mechanism is fixedly connected to the movable frame and drives the vertical sliders to move on the vertical slide rails. Several transverse sliders are fixedly connected to the movable frame and are respectively mounted on transverse slide rails. The transverse slide rails are fixedly connected to the housing and drive the transverse sliders to move on the transverse slide rails.

7. The dual-table five-axis sawing equipment as described in claim 6, characterized in that, The longitudinal displacement driving mechanism, the lateral displacement driving mechanism, and the vertical displacement driving mechanism have the same structure. The longitudinal displacement driving mechanism includes a lead screw and a rotary motor. A lead screw pair is installed on the lead screw, and the lead screw pair is fixedly connected to a moving plate or a longitudinal slider. The rotary motor drives the lead screw to rotate.

8. The dual-table five-axis sawing equipment as described in claim 6, characterized in that, A shield is fixedly connected to the movable plate.

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