A heating and pressure maintaining device
Patent Information
- Application Number
- CN202521759383.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-19
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-08-19
AI Technical Summary
该专利不能对软排线加热的同时实现恒定压力的保压
[0008]与现有技术相比,本实用新型的有益效果是:1.本实用新型通过Z轴驱动组件的第一直线模组输出端向Z轴反方向移动带动X轴驱动组件的滑台气缸向Z轴反方向移动,滑台气缸向Z轴反方向移动带动加热组件和保压组件向Z轴反方向移动,滑台气缸输出端缩短带动加热组件和保压组件向X轴反方向移动,此时第一直线模组输出端继续向Z轴反方向移动带动加热组件和保压组件继续向Z轴反方向移动,实现了加热组件移动时对载具的避让,加热组件接触到载具组件后继续向Z轴反方向移动,使得L形支架在滑台气缸的输出端向Z轴方向滑动,L形支架上限位杆上的配重块对L形支架施加恒定的压力,此时加热组件和保压组件移动到载具组件预设位置进行加热和保压,有利于对软排线加热的同时实现恒定压力的保压。
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Figure CN224913743U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of ribbon cable welding technology, specifically a heating and pressure holding device. Background Technology
[0002] Heating and pressure holding of flexible flat cables is a key process in electronic manufacturing for connecting flexible flat cables (such as FPC, FFC and other flexible circuit boards) to connectors or rigid boards. Its core is to melt or activate the solder or conductive adhesive by heating, while applying stable pressure to ensure a tight connection, ultimately forming a reliable electrical connection and mechanical fixation.
[0003] Chinese patent CN221339715U discloses a heating and pressure holding device for flexible flat cables, comprising a heating and pressure holding module, a material handling module, a shifting module, a camera component module, a barcode scanning component module, a defective product recycling module, a feeding module, and a hopper module. The heating and pressure holding module is a multi-station heating and pressure holding rotary mechanism. The material handling module includes a Z-axis material handling module, a Y-axis material handling module, and a material handling suction cup assembly. The material handling suction cup assembly is vertically and longitudinally movable and can switch between the feeding position of the heating and pressure holding module and the receiving position of the shifting module. Chinese patent CN208820204U discloses a flexible flat cable hot welding machine, including a base. The base has a power switch, a touch-screen control display, an emergency stop button, and a start button at its front. The base is equipped with a mounting frame, a pneumatic cylinder, and a positioning clamp assembly. The mounting frame is located on both sides of the pneumatic cylinder. A top plate is located on the top of the mounting frame, and an alarm is mounted on the top plate. An isolation transformer power supply box mounting frame is also mounted on the mounting frame, and an isolation transformer power supply box is mounted on the mounting frame. A welding assembly is connected to the bottom of the isolation transformer power supply box via a hollow telescopic block. The isolation transformer power supply box is electrically connected to the welding assembly. The welding assembly is connected to the pneumatic cylinder via a connecting rod. The position of the welding assembly corresponds to the position of the positioning clamp assembly.
[0004] However, the technical solution of this patent has the following problems: This patent cannot achieve constant pressure maintenance while heating the flexible flat cable.
[0005] Therefore, those skilled in the art have provided a heating and pressure-holding device to solve the above-mentioned problems. Utility Model Content
[0006] The purpose of this invention is to provide a heating and pressure-holding device to solve the problems mentioned in the background art.
[0007] To achieve the above objectives, this utility model provides the following technical solution: A heating and pressure-holding device includes: a driving mechanism, a heating mechanism, a transplanting mechanism, and a carrier assembly. The heating mechanism is installed at the output end of the driving mechanism, the transplanting mechanism is located below the heating mechanism, and the carrier assembly is installed at the output end of the transplanting mechanism. The heating mechanism includes: a heating component and a pressure-holding component. The heating component is located above the carrier assembly, and the pressure-holding component is installed on the heating component. Furthermore, the heating assembly includes: an L-shaped bracket, a heat sink, and a heating head. The L-shaped bracket is slidably connected to the output end of the drive mechanism, the heat sink is fixedly mounted on the L-shaped bracket, and the heating head is fixedly mounted on the heat sink. Furthermore, the pressure-holding assembly includes: a limiting assembly and a counterweight assembly, wherein the limiting assembly is mounted on an L-shaped bracket and the counterweight assembly is mounted on the limiting assembly; Furthermore, the limiting component includes: a limiting rod, and a plurality of the limiting rods are fixedly mounted on an L-shaped bracket; Furthermore, the counterweight assembly includes: counterweight blocks, and a plurality of the counterweight blocks are slidably connected to the limiting rod; Furthermore, the drive mechanism includes a Z-axis drive assembly and an X-axis drive assembly, wherein the Z-axis drive assembly is located on the rear side of the L-shaped bracket, and the X-axis drive assembly is installed at the output end of the Z-axis drive assembly; Furthermore, the Z-axis drive assembly includes: a first linear module located behind the L-shaped bracket; the X-axis drive assembly includes: a slide cylinder fixedly mounted on the output end of the first linear module; and the L-shaped bracket slidably connected to the output end of the slide cylinder. Furthermore, the transplanting mechanism includes a second linear module located below the heating head; Furthermore, the carrier assembly includes: a carrier mounted on the output end of the second linear module of the transplanting mechanism, the carrier being used to hold the circuit board and the flexible flat cable; Furthermore, a brass limiting cover plate is fixedly installed on the carrier, which is used to position the flexible flat cable and assist in heat conduction; Furthermore, a clamping and fixing assembly is installed on the output end of the second linear module of the transplanting mechanism. The clamping and fixing assembly includes a double piston rod cylinder and a clamping plate. The double piston rod cylinder is installed on the output end of the second linear module, and the clamping plate is fixedly installed on the output end of the double piston rod cylinder. The end of the clamping plate away from the double piston rod cylinder is located in the X-axis direction of the carrier.
[0008] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This utility model uses the output end of the first linear module of the Z-axis drive assembly to move in the opposite direction of the Z-axis, thereby driving the slide cylinder of the X-axis drive assembly to move in the opposite direction of the Z-axis. The movement of the slide cylinder in the opposite direction of the Z-axis drives the heating assembly and the pressure holding assembly to move in the opposite direction of the Z-axis. The output end of the slide cylinder shortens, driving the heating assembly and the pressure holding assembly to move in the opposite direction of the X-axis. At this time, the output end of the first linear module continues to move in the opposite direction of the Z-axis, driving the heating assembly and the pressure holding assembly to continue to move in the opposite direction of the Z-axis. This achieves the avoidance of the carrier when the heating assembly moves. After the heating assembly contacts the carrier assembly, it continues to move in the opposite direction of the Z-axis, causing the L-shaped bracket to slide in the Z-axis direction at the output end of the slide cylinder. The counterweight on the upper limit rod of the L-shaped bracket applies a constant pressure to the L-shaped bracket. At this time, the heating assembly and the pressure holding assembly move to the preset position of the carrier assembly for heating and pressure holding, which is beneficial for heating the flexible flat cable while achieving constant pressure holding. Attached Figure Description
[0009] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a partial structural schematic diagram of the heating mechanism and pressure holding mechanism of this utility model; Figure 3 This is a partial structural diagram of the vehicle component of this utility model. Figure 2 ; Figure 4 This is a partial structural diagram of the vehicle component of this utility model. Figure 3 .
[0010] In the diagram: 1. Drive mechanism; 11. First linear module; 12. Slide cylinder; 2. Heating mechanism; 21. L-shaped bracket; 22. Heat sink; 23. Heating head; 24. Limiting rod; 25. Counterweight; 3. Transplanting mechanism; 31. Second linear module; 4. Carrier assembly; 41. Carrier; 5. Brass limiting cover plate; 6. Double piston rod cylinder; 7. Clamping plate. Detailed Implementation
[0011] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0012] Example 1: In some embodiments, please refer to the accompanying drawings. Figures 1-4A heating and pressure-holding device includes: a driving mechanism 1, a heating mechanism 2, a transplanting mechanism 3, and a carrier assembly 4. The heating mechanism 2 is installed at the output end of the driving mechanism 1, the transplanting mechanism 3 is located below the heating mechanism 2, and the carrier assembly 4 is installed at the output end of the transplanting mechanism 3. The heating mechanism 2 includes: a heating component and a pressure-holding component. The heating component is located above the carrier assembly 4, and the pressure-holding component is installed on the heating component.
[0013] The heating assembly includes an L-shaped bracket 21, a heat sink 22, and a heating head 23. The L-shaped bracket 21 is slidably connected to the output end of the drive mechanism 1. The heat sink 22 is fixedly mounted on the L-shaped bracket 21, and the heating head 23 is fixedly mounted on the heat sink 22.
[0014] The heating head 23 is placed on the carrier assembly 4 to heat the carrier assembly 4. The heat sink 22 is connected to an external air supply device. The external air supply device blows gas onto the heat sink 22 to dissipate heat. The heat sink 22 dissipates heat, reducing the heat transfer between the heating head 23 and the L-shaped bracket 21, and preventing the high temperature of the heating head 23 from affecting the L-shaped bracket 21 and other parts.
[0015] The pressure-holding assembly includes a limiting assembly and a counterweight assembly. The limiting assembly is mounted on the L-shaped bracket 21, and the counterweight assembly is mounted on the limiting assembly.
[0016] The limiting component includes a limiting rod 24, and a plurality of the limiting rods 24 are fixedly installed on the L-shaped bracket 21.
[0017] The counterweight assembly includes a counterweight block 25, and a plurality of the counterweight blocks 25 are slidably connected to the limiting rod 24.
[0018] The drive mechanism 1 includes a Z-axis drive assembly and an X-axis drive assembly. The Z-axis drive assembly is located on the rear side of the L-shaped bracket 21, and the X-axis drive assembly is installed at the output end of the Z-axis drive assembly.
[0019] The Z-axis drive assembly includes a first linear module 11, which is located behind the L-shaped bracket 21. The X-axis drive assembly includes a slide cylinder 12, which is fixedly installed at the output end of the first linear module 11. The L-shaped bracket 21 is slidably connected to the output end of the slide cylinder 12.
[0020] The output end of the first linear module 11 of the Z-axis drive assembly moves in the opposite direction of the Z-axis, causing the slide cylinder 12 of the X-axis drive assembly to move in the opposite direction of the Z-axis. The slide cylinder 12 moves in the opposite direction of the Z-axis, causing the heating assembly and the pressure holding assembly to move in the opposite direction of the Z-axis. The output end of the slide cylinder 12 shortens, causing the heating assembly and the pressure holding assembly to move in the opposite direction of the X-axis. At this time, the output end of the first linear module 11 continues to move in the opposite direction of the Z-axis, causing the heating assembly and the pressure holding assembly to continue to move in the opposite direction of the Z-axis. After the heating assembly contacts the carrier assembly 4, it continues to move in the opposite direction of the Z-axis, causing the L-shaped bracket 21 to slide in the Z-axis direction at the output end of the slide cylinder 12. The counterweight 25 on the upper limit rod 24 of the L-shaped bracket 21 applies a constant pressure to the L-shaped bracket 21. At this time, the heating assembly and the pressure holding assembly move to the preset position of the carrier assembly 4 to perform heating and pressure holding.
[0021] Example 2: In some embodiments, such as Figures 1-4 In a preferred embodiment of the present invention, the transplanting mechanism 3 includes a second linear module 31, which is located below the heating head 23.
[0022] The carrier assembly 4 includes a carrier 41, which is installed at the output end of the second linear module 31 of the transplanting mechanism 3. The carrier 41 is used to place the circuit board and the flexible flat cable.
[0023] The output end of the second linear module 31 of the transplanting mechanism 3 moves in the opposite direction of the X-axis, causing the carrier 41 to move in the opposite direction of the X-axis, and moving the carrier 41 to the heating position directly below the heating head 23.
[0024] A brass limiting cover plate 5 is fixedly installed on the carrier 41. The brass limiting cover plate 5 is used to position the flexible flat cable and assist in heat conduction.
[0025] Circuit boards and flexible cables are placed on the carrier 41 of the carrier component 4. After manually arranging the circuit boards and flexible cables, the flexible cables are pressed down with brass limit cover 5.
[0026] The counterweight 25 on the limiting rod 24 applies constant pressure to the L-shaped bracket 21, so that the heating head 23 receives constant pressure. The heating head 23 is in close contact with the brass limiting cover plate 5 for heating. The heating head 23 applies constant pressure to the brass limiting cover plate 5. The brass limiting cover plate 5 is heated, which activates the adhesive on the soft flat cable underneath, making it stick to the circuit board.
[0027] A clamping and fixing assembly is installed on the output end of the second linear module 31 of the transplanting mechanism 3. The clamping and fixing assembly includes a double piston rod cylinder 6 and a clamping plate 7. The double piston rod cylinder 6 is installed on the output end of the second linear module 31, and the clamping plate 7 is fixedly installed on the output end of the double piston rod cylinder 6. The end of the clamping plate 7 away from the double piston rod cylinder 6 is located in the X-axis direction of the carrier 41.
[0028] The output end of the double piston rod cylinder 6 of the clamping and fixing component shortens, causing the two clamping plates 7 to move closer to each other, clamping the circuit board on the carrier 41.
[0029] The overall steps are: S1: The carrier assembly 4 moves to the heating station under the drive of the transfer mechanism 3; S2: The Z-axis drive assembly drives the L-shaped bracket 21 to move in the Z-axis direction, and the X-axis drive assembly drives the heating mechanism 2 to move in the opposite X-axis direction; S3: Driven by the X-axis drive assembly, the heating head 23 retracts in the X direction, and the Z-axis drive assembly drives the heating mechanism 2 and the pressure holding mechanism to continue moving in the Z-axis direction until the heating head 23 contacts the brass limit cover plate 5. Once heating is complete, return in the opposite direction.
[0030] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.
Claims
1. A heating and pressure-holding device, characterized in that, include: The device comprises a drive mechanism (1), a heating mechanism (2), a transplanting mechanism (3), and a carrier assembly (4). The heating mechanism (2) is installed at the output end of the drive mechanism (1). The transplanting mechanism (3) is located below the heating mechanism (2). The carrier assembly (4) is installed at the output end of the transplanting mechanism (3). The heating mechanism (2) includes a heating component and a pressure holding component. The heating component is located above the carrier assembly (4). The pressure holding component is installed on the heating component.
2. The heating and pressure-holding device according to claim 1, characterized in that, The heating assembly includes an L-shaped bracket (21), a heat sink (22), and a heating head (23). The L-shaped bracket (21) is slidably connected to the output end of the drive mechanism (1). The heat sink (22) is fixedly mounted on the L-shaped bracket (21), and the heating head (23) is fixedly mounted on the heat sink (22).
3. The heating and pressure-holding device according to claim 2, characterized in that, The pressure-holding assembly includes a limiting assembly and a counterweight assembly. The limiting assembly is mounted on an L-shaped bracket (21), and the counterweight assembly is mounted on the limiting assembly.
4. The heating and pressure holding device according to claim 3, characterized in that, The limiting component includes a limiting rod (24), and a plurality of the limiting rods (24) are fixedly installed on an L-shaped bracket (21).
5. The heating and pressure-holding device according to claim 4, characterized in that, The counterweight assembly includes: counterweight blocks (25), and multiple counterweight blocks (25) are slidably connected to the limiting rod (24).
6. The heating and pressure-holding device according to claim 5, characterized in that, The drive mechanism (1) includes a Z-axis drive assembly and an X-axis drive assembly. The Z-axis drive assembly is located on the rear side of the L-shaped bracket (21), and the X-axis drive assembly is installed at the output end of the Z-axis drive assembly.
7. The heating and pressure holding device according to claim 6, characterized in that, The Z-axis drive assembly includes a first linear module (11), which is located behind the L-shaped bracket (21). The X-axis drive assembly includes a slide cylinder (12), which is fixedly installed at the output end of the first linear module (11). The L-shaped bracket (21) is slidably connected to the output end of the slide cylinder (12).
8. The heating and pressure holding device according to claim 7, characterized in that, The carrier assembly (4) includes a carrier (41) which is installed at the output end of the transplanting mechanism (3) and is used to place the circuit board and the flexible cable.
9. The heating and pressure-holding device according to claim 8, characterized in that, A brass limiting cover plate (5) is fixedly installed on the carrier (41). The brass limiting cover plate (5) is used to position the flexible flat cable and assist in heat conduction.
10. The heating and pressure-holding device according to claim 9, characterized in that, The transplanting mechanism (3) is equipped with a clamping and fixing assembly, which includes a double piston rod cylinder (6) and a clamping plate (7). The double piston rod cylinder (6) is installed on the transplanting mechanism (3), and the clamping plate (7) is fixedly installed on the output end of the double piston rod cylinder (6). The end of the clamping plate (7) away from the double piston rod cylinder (6) is located in the X-axis direction of the carrier (41).
Citation Information
Patent Citations
Flexible flat cable blanching welding machine
CN208820204U