Automatic pipe blank machining device

Abstract

The utility model discloses a kind of automatic processing devices of pipe material. It includes feeding module, processing module and discharging module sequentially from front to back, the discharging module includes first storage rack, discharging rack and first driver, the top of the discharging rack is spaced apart from front to back and provided with multiple discharging cylinders, the first driver is used to drive all discharging cylinders synchronous rotation, the rear side of the discharging rack is provided with discharging stopper, the first storage rack is located in the right side of discharging rack, the top of the first storage rack is provided with first temporary storage surface, the second driver and multiple first lifting blocks spaced apart from front to back are provided on the discharging rack, the top of the first lifting block is provided with first lifting inclined plane inclined from left to right and downward, the second driver is used to drive all first lifting blocks to rise so that processed pipe material moves to first temporary storage surface on first lifting inclined plane. The utility model can automatically complete the feeding and discharging of pipe material, and is high in efficiency.

Description

Technical Field

[0001] This utility model relates to the field of pipe processing technology, and in particular to an automatic pipe processing device. Background Technology

[0002] In the process of pipe processing, the pipe to be processed needs to be fed into the processing machine tool for processing, and then the processed pipe is removed from the processing machine tool. The traditional method is to manually move the pipe to complete the loading and unloading, which is not only time-consuming and labor-intensive, but also inefficient. Summary of the Invention

[0003] In order to solve the above-mentioned technical problems, this utility model provides an automatic pipe material processing device that can automatically complete the loading and unloading of pipe materials with high efficiency.

[0004] To solve the above problems, the present invention adopts the following technical solution:

[0005] This utility model discloses an automatic pipe material processing device, comprising a feeding module, a processing module, and a discharging module arranged sequentially from front to back. The feeding module is used to transport the pipe material to be processed to the processing module and the processed pipe material to the discharging module. The processing module is used to process the pipe material to be processed. The discharging module includes a first storage rack, a discharging rack, and a first driver. The top of the discharging rack is provided with multiple discharging rollers spaced apart from front to back. The first driver is used to drive all discharging rollers to rotate synchronously. A discharging stop is provided on the rear side of the discharging rack. The first storage rack is located on the right side of the discharging rack. The top of the first storage rack is provided with a first temporary storage surface. The discharging rack is provided with a second driver and multiple first lifting blocks arranged in a front-to-back manner. The top of the first lifting blocks is provided with a first lifting ramp that slopes downward from left to right. The second driver is used to drive all the first lifting blocks to rise so that the processed pipe material moves to the first temporary storage surface through the first lifting ramp.

[0006] In this solution, a single gun barrel to be processed is transported to the processing module via the feeding module for processing. After processing, the processed barrel is then transported backward to the unloading roller via the feeding module. The first driver drives the unloading roller to move the processed barrel backward until it is blocked by the unloading stop. Then, the second driver drives all the first lifting blocks to lift, and the processed barrel is lifted by the first lifting ramp at the top of the first lifting blocks, allowing it to move to the right via the first lifting ramp to the first temporary storage surface for temporary storage. The feeding, processing, and unloading of the barrel are completed automatically, resulting in high efficiency.

[0007] Preferably, the unloading rack has a second storage rack on the left side, and the top of the second storage rack has a second temporary storage surface that slopes downward from right to left. The front-to-back length of the second temporary storage surface is greater than the front-to-back length of the first temporary storage surface. The unloading rack has a third driver and a plurality of second lifting blocks arranged in a front-to-back interval. The top of the second lifting block has a second lifting ramp that slopes downward from right to left. The third driver is used to drive the second lifting block to rise so that the processed tube material moves to the second temporary storage surface through the second lifting ramp.

[0008] If the length of the processed pipe is long, the third driver is selected to drive all the second lifting blocks to lift. The processed pipe is lifted by the second lifting ramp at the top of the second lifting block, and the processed pipe is moved to the left by the second lifting ramp to the second temporary storage surface for temporary storage.

[0009] Preferably, a first transition block is provided between the unloading rack and the first storage rack, and the top of the first transition block is provided with a first transition surface that slopes downward from left to right. A second transition block is provided between the unloading rack and the second storage rack, and the top of the second transition block is provided with a second transition surface that slopes downward from right to left.

[0010] The first transition surface ensures that the processed pipe material can be smoothly moved to the right onto the first temporary storage surface for temporary storage; the second transition surface ensures that the processed pipe material can be smoothly moved to the left onto the second temporary storage surface for temporary storage.

[0011] Preferably, a V-shaped groove is provided at the middle of the outer side of the feeding roller.

[0012] The V-shaped groove in the middle of the outer side of the feeding roller ensures that the processed pipe material is always kept in the center of the feeding roller, thus limiting the movement of the processed pipe material.

[0013] Preferably, the processing module includes a processing base, a fourth driver, a fifth driver, and a clamping disk. The clamping disk has a processing port for the pipe material to be processed to pass through. A first clamping mechanism for clamping / releasing the pipe material to be processed is provided behind the processing port. The fourth driver is used to drive the clamping disk to rotate, and the fifth driver is used to drive the clamping disk to move back and forth. A laser sawing mechanism is provided on the processing base corresponding to the processing port position. The laser sawing mechanism is used to saw the pipe material to be processed.

[0014] The feeding module transports the tube to be processed to the processing module, so that the rear end of the tube passes through the processing port and extends backward. Then, the first clamping mechanism clamps the tube. The fourth driver drives the clamping disk to rotate, so that the first clamping mechanism drives the tube to be processed to rotate synchronously. Then, the laser sawing mechanism saws the tube. After sawing is completed, the first clamping mechanism releases the tube, and the feeding mechanism pushes the processed tube backward to the unloading roller on the unloading rack.

[0015] Preferably, the feeding module includes a feeding frame, a feeding mechanism, and a material-supporting mechanism located on the left side of the feeding frame. The top of the feeding frame is provided with multiple feeding roller groups spaced apart from front to back. Each feeding roller group includes a sixth driver and feeding rollers arranged in a left-right direction. The sixth driver is used to drive the feeding rollers to lift / lower. The material-supporting mechanism is used to support the tube material to be processed onto the feeding rollers. The feeding mechanism is used to support the tube material to be processed on the feeding rollers to the processing module.

[0016] Preferably, the material support mechanism includes multiple material support frames spaced apart from front to back. The material support frames are arranged in a left-right direction. From left to right, the material support frames are provided with a first material support rod, a material support stop, and a material support assembly. The first material support rod is arranged in a left-right direction and is inclined downward from left to right. The material support stop is vertically arranged at the right end of the first material support rod. The material support assembly is used to support the tube material to be processed that is blocked by the material support stop to the feeding roller.

[0017] Preferably, the material support assembly includes a second material support rod, a material support lifting block, and a seventh driver. The second material support rod is located above and to the right of the first material support rod. The left end of the second material support rod is fixedly connected to the top of the material support stop. The second material support rod is inclined downward from left to right. The material support lifting block is located behind the material support stop. The top of the material support lifting block is provided with a support opening for supporting the pipe material to be processed. The seventh driver is used to drive the material support lifting block to rise, so that the material support lifting block carries the pipe material to be processed past the material support stop and moves it onto the second material support rod. The right end of the second material support rod is provided with a material support stop and a release mechanism. The release mechanism is used to lift and release a single pipe material to be processed that is blocked by the material support stop onto the feeding roller.

[0018] Preferably, the release mechanism includes a release seat, a ninth driver, a release lifting block, and a tenth driver. The release seat is located on the front right side of the second material support rod. The top of the release seat is provided with a temporary storage port for temporarily storing the pipe material to be processed. The right end of the temporary storage port is provided with a release structure. The release structure is used to release and move a single pipe material to be processed onto the feeding roller. The ninth driver is used to drive the release seat to move left and right. The release lifting block is located on the rear side of the material support block. The top of the release lifting block is provided with a release lifting ramp for lifting a single pipe material to be processed. The tenth driver is used to drive the release lifting block to rise so that the single pipe material to be processed passes over the material support block and moves to the temporary storage port through the release lifting ramp.

[0019] Preferably, the release structure includes a release baffle and an eighth actuator. The release baffle is vertically disposed on the front right side of the temporary storage port and is rotatably connected to the release seat. The eighth actuator is used to drive the release baffle to rotate. When the release baffle rotates to the release position, a single tube material to be processed rolls onto the feeding roller through the release baffle.

[0020] Based on the dimensions of the tubes to be processed, the sixth driver drives the feeding roller to rise / fall to a suitable position, stacking the tubes to be processed onto the first support rod. The tubes to be processed roll downwards due to their own weight until they are blocked by the support rod. Then, the seventh driver raises the support lifting block, causing the support opening at the top of the support lifting block to carry the tubes to be processed upwards over the support rod and move to the second support rod. The tubes to be processed move to the right along the second support rod and are blocked by the support block. Then, the tenth driver drives the release lifting block to rise, causing the release lifting ramp at the top of the release lifting block to lift a single tube to be processed upwards. The single tube to be processed moves over the support rod and through the release lifting ramp to the temporary storage port. Then, the tenth driver drives the release lifting block to fall, causing the next tube to be processed to be blocked by the support rod. The ninth driver drives the release seat to move to the right, moving the release seat to the first position. Then, the eighth driver drives the release baffle to rotate to the release position, causing the single tube to be processed to roll onto the feeding roller through the release baffle.

[0021] The beneficial effects of this utility model are: the processing module can process and saw the tube material to be processed; when the length of the processed tube material is short, all the first lifting blocks can be lifted by the second driver, so that the processed tube material can be moved to the first temporary storage surface for temporary storage; when the length of the processed tube material is long, all the second lifting blocks can be lifted by the third driver, so that the processed tube material can be moved to the second temporary storage surface for temporary storage; the material support assembly can support the tube material to be processed that is blocked by the material support stop bar to the feeding roller. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the structure of this utility model;

[0023] Figure 2 This is a structural schematic diagram of the present invention from another perspective;

[0024] Figure 3 yes Figure 1 A magnified view of a section at point A in the middle;

[0025] Figure 4 yes Figure 1 A magnified view of a section at point B in the middle;

[0026] Figure 5 yes Figure 1 A magnified view of a section at point C;

[0027] Figure 6 yes Figure 1 A magnified view of a section at point D;

[0028] Figure 7 yes Figure 1 A magnified view of a section at point E in the middle;

[0029] Figure 8 yes Figure 1 A magnified view of a section at point F in the middle;

[0030] Figure 9 yes Figure 2 A magnified view of a section at point G.

[0031] In the diagram: 1. Feeding module, 11. Feeding rack, 111. Sixth driver, 112. Feeding roller, 12. Feeding mechanism, 13. Material support mechanism, 131. Material support rack, 132. First material support rod, 133. Material support stop bar, 2. Processing module, 21. Processing seat, 22. Fourth driver, 23. Fifth driver, 24. Fixture plate, 241. Processing port, 3. Unloading module, 31. Unloading rack, 311. Unloading roller, 312. Unloading stop block, 32. First storage rack, 321. First temporary storage surface, 3 3. First driver; 34. First lifting block; 341. First lifting ramp; 35. Second storage rack; 351. Second temporary storage surface; 36. Second lifting block; 361. Second lifting ramp; 37. First transition block; 371. First transition surface; 38. Second transition block; 381. Second transition surface; 4. Second support rod; 41. Support lifting block; 411. Support opening; 42. Support stop block; 5. Release seat; 51. Release lifting block; 511. Release lifting ramp; 52. Temporary storage opening; 6. Release baffle. Detailed Implementation

[0032] The technical solution of this utility model will be further described in detail below through embodiments and in conjunction with the accompanying drawings.

[0033] Example: An automatic pipe processing device according to this example, such as Figures 1 to 9As shown, the module includes a feeding module 1, a processing module 2, and a discharging module 3 arranged sequentially from front to back. The discharging module 3 includes a first storage rack 32, a discharging rack 31, and a first driver 33. The top of the discharging rack 31 is provided with multiple discharging rollers 311 spaced apart from front to back. The first driver 33 is used to drive all the discharging rollers 311 to rotate synchronously. A discharging stop block 312 is provided on the rear side of the discharging rack 31. The first storage rack 32 is located on the right side of the discharging rack 31. The top of the first storage rack 32 is provided with a first temporary storage surface 321. The discharging rack 31 is provided with a second driver and multiple first lifting blocks 34 arranged in a front-to-back manner. The top of the first lifting block 34 is provided with a first lifting ramp 341 that slopes downward from left to right. The second driver is used to drive all the first lifting blocks 34 to rise so that the processed tube material moves to the first temporary storage surface 321 through the first lifting ramp 341.

[0034] The unloading rack 31 is provided with a second storage rack 35 on the left side. The top of the second storage rack 35 is provided with a second temporary storage surface 351 that slopes downward from right to left. The front-to-back length of the second temporary storage surface 351 is greater than the front-to-back length of the first temporary storage surface 321. The unloading rack 31 is provided with a third driver and a plurality of second lifting blocks 36 arranged in a front-to-back interval. The top of the second lifting block 36 is provided with a second lifting ramp 361 that slopes downward from right to left. The third driver is used to drive the second lifting block 36 to rise so that the processed tube material moves to the second temporary storage surface 351 through the second lifting ramp 361.

[0035] A first transition block 37 is provided between the unloading rack 31 and the first storage rack 32. The top of the first transition block 37 is provided with a first transition surface 371 that slopes downward from left to right. A second transition block 38 is provided between the unloading rack 31 and the second storage rack 35. The top of the second transition block 38 is provided with a second transition surface 381 that slopes downward from right to left.

[0036] A V-shaped groove is provided at the middle of the outer side of the feeding roller 311.

[0037] The processing module 2 includes a processing base 21, a fourth driver 22, a fifth driver 23, and a clamping plate 24. The clamping plate 24 is provided with a processing port 241 for the tube to be processed to pass through. A first clamping mechanism for clamping / releasing the tube to be processed is provided on the rear side of the processing port 241. The fourth driver 22 is used to drive the clamping plate 24 to rotate, and the fifth driver 23 is used to drive the clamping plate 24 to move back and forth. A laser sawing mechanism is provided on the processing base 21 at the position corresponding to the processing port 241. The laser sawing mechanism is used to saw the tube to be processed.

[0038] The feeding module 1 includes a feeding rack 11, a feeding mechanism 12, and a material support mechanism 13 located on the left side of the feeding rack 11. The top of the feeding rack 11 is provided with multiple feeding roller groups spaced apart from front to back. Each feeding roller group includes a sixth driver 111 and feeding rollers 112 arranged in a left-right direction. The sixth driver 111 is used to drive the feeding rollers 112 to lift / lower. The feeding mechanism 12 is used to transport the tube material to be processed on the feeding rollers 112 to the processing module 2.

[0039] The material support assembly includes a second material support rod 4, a material support lifting block 41, and a seventh driver. The second material support rod 4 is located above and to the right of the first material support rod 132. The left end of the second material support rod 4 is fixedly connected to the top of the material support stop 133. The second material support rod 4 is inclined downward from left to right. The material support lifting block 41 is located behind the material support stop 133. The top of the material support lifting block 41 is provided with a support opening 411 for supporting the pipe material to be processed. The seventh driver is used to drive the material support lifting block 41 to rise so that the material support lifting block 41 carries the pipe material to be processed over the material support stop 133 and moves it onto the second material support rod 4. The right end of the second material support rod 4 is provided with a material support stop 42 and a release mechanism.

[0040] The release mechanism includes a release seat 5, a ninth driver, a release lifting block 51, and a tenth driver. The release seat 5 is located on the front right side of the second material support rod 4. The top of the release seat 5 is provided with a temporary storage port 52 for temporarily storing the pipe material to be processed. The right end of the temporary storage port 52 is provided with a release structure. The release structure is used to release and move a single pipe material to be processed onto the feeding roller 112. The ninth driver is used to drive the release seat 5 to move left and right. The release lifting block 51 is located on the rear side of the material support block 42. The top of the release lifting block 51 is provided with a release lifting ramp 511 for lifting a single pipe material to be processed. The tenth driver is used to drive the release lifting block 51 to rise so that the single pipe material to be processed passes over the material support block 42 and moves to the temporary storage port 52 through the release lifting ramp 511.

[0041] The release structure includes a release baffle 6 and an eighth actuator. The release baffle 6 is vertically disposed on the front right side of the temporary storage port 52 and is rotatably connected to the release seat 5. The eighth actuator is used to drive the release baffle 6 to rotate.

[0042] In this scheme, based on the size of the tube to be processed, the sixth driver drives the feeding roller to lift / lower to a suitable position, stacking the tube to be processed onto the first support rod. The tube to be processed rolls downwards due to its own weight until it is blocked by the support rod. Then, the seventh driver raises the support lifting block, causing the support opening at the top of the support lifting block to carry the tube to be processed upwards over the support rod and move to the second support rod. The tube to be processed moves to the right along the second support rod and is blocked by the support block. Then, the tenth driver drives the release lifting block to rise, causing the release lifting ramp at the top of the release lifting block to lift a single tube to be processed upwards. The single tube to be processed moves over the support rod and through the release lifting ramp to the temporary storage port. Then, the tenth driver drives the release lifting block to descend, causing the next tube to be processed to be blocked by the support rod. The ninth driver drives the release seat to move to the right, moving the release seat to the first position. Then, the eighth driver drives the release baffle to rotate to the release position, causing the single tube to be processed to roll onto the feeding roller through the release baffle.

[0043] After a single tube to be processed rolls onto the feeding roller, the feeding mechanism carries the tube to the processing module, so that the rear end of the tube passes through the processing port and extends backward. Then, the first clamping mechanism clamps the tube, and the fourth driver drives the clamping disk to rotate, causing the first clamping mechanism to drive the tube to rotate synchronously. Then, the laser sawing mechanism saws the tube. After sawing is completed, the first clamping mechanism releases the tube, and the feeding mechanism pushes the processed tube backward onto the unloading roller on the unloading rack. The first driver drives the unloading roller to move the processed tube backward until it is blocked by the unloading stop.

[0044] When the processed pipe is blocked by the feeding stop, if the length of the processed pipe is short, the second driver will drive all the first lifting blocks to lift, and the processed pipe will be lifted by the first lifting ramp at the top of the first lifting block, so that the processed pipe moves to the right on the first temporary storage surface for temporary storage. If the length of the processed pipe is long, the third driver will drive all the second lifting blocks to lift, and the processed pipe will be lifted by the second lifting ramp at the top of the second lifting block, so that the processed pipe moves to the left on the second temporary storage surface for temporary storage.

[0045] The V-shaped groove in the middle of the outer side of the feeding roller ensures that the processed pipe material is always kept in the center of the feeding roller, thus limiting the movement of the processed pipe material.

Claims

1. An automatic pipe processing device, characterized in that: The system includes a loading module (1), a processing module (2), and a unloading module (3) arranged sequentially from front to back. The loading module (1) is used to transport the pipe material to be processed to the processing module (2) and the processed pipe material to the unloading module (3). The processing module (2) is used to process the pipe material to be processed. The unloading module (3) includes a first storage rack (32), an unloading rack (31), and a first driver (33). The top of the unloading rack (31) is provided with multiple unloading rollers (311) spaced apart from front to back. The first driver (33) is used to drive all the unloading rollers (311) to rotate synchronously. The unloading rack (31) is provided with a unloading stop (312) on the rear side. The first storage rack (32) is located on the right side of the unloading rack (31). The first storage rack (32) is provided with a first temporary storage surface (321) on the top. The unloading rack (31) is provided with a second driver and a plurality of first lifting blocks (34) arranged in a front-to-back interval. The top of the first lifting block (34) is provided with a first lifting ramp (341) that slopes downward from left to right. The second driver is used to drive all the first lifting blocks (34) to rise so that the processed tube material moves to the first temporary storage surface (321) through the first lifting ramp (341).

2. The automatic pipe processing device according to claim 1, characterized in that: The unloading rack (31) is provided with a second storage rack (35) on the left side. The top of the second storage rack (35) is provided with a second temporary storage surface (351) that slopes downward from right to left. The front-to-back length of the second temporary storage surface (351) is greater than the front-to-back length of the first temporary storage surface (321). The unloading rack (31) is provided with a third driver and a plurality of second lifting blocks (36) arranged in a front-to-back interval. The top of the second lifting block (36) is provided with a second lifting ramp (361) that slopes downward from right to left. The third driver is used to drive the second lifting block (36) to rise so that the processed tube material moves to the second temporary storage surface (351) through the second lifting ramp (361).

3. The automatic pipe processing device according to claim 2, characterized in that: A first transition block (37) is provided between the unloading rack (31) and the first storage rack (32). The top of the first transition block (37) is provided with a first transition surface (371) that slopes downward from left to right. A second transition block (38) is provided between the unloading rack (31) and the second storage rack (35). The top of the second transition block (38) is provided with a second transition surface (381) that slopes downward from right to left.

4. The automatic pipe processing device according to claim 1, characterized in that: A V-shaped groove is provided at the middle of the outer side of the feeding roller (311).

5. The automatic pipe processing device according to claim 1, characterized in that: The processing module (2) includes a processing base (21), a fourth driver (22), a fifth driver (23), and a clamping plate (24). The clamping plate (24) is provided with a processing port (241) through which the pipe to be processed passes. A first clamping mechanism for clamping / releasing the pipe to be processed is provided on the rear side of the processing port (241). The fourth driver (22) is used to drive the clamping plate (24) to rotate. The fifth driver (23) is used to drive the clamping plate (24) to move back and forth. A laser sawing mechanism is provided on the processing base (21) at the position corresponding to the processing port (241). The laser sawing mechanism is used to saw the pipe to be processed.

6. The automatic pipe processing device according to claim 1, characterized in that: The feeding module (1) includes a feeding rack (11), a feeding mechanism (12), and a material support mechanism (13) located on the left side of the feeding rack (11). The top of the feeding rack (11) is provided with multiple feeding roller groups spaced from front to back. The feeding roller group includes a sixth driver (111) and feeding rollers (112) arranged in a left-right direction. The sixth driver (111) is used to drive the feeding rollers (112) to lift / lower. The material support mechanism (13) is used to support the tube material to be processed onto the feeding rollers (112). The feeding mechanism (12) is used to support the tube material to be processed on the feeding rollers (112) to the processing module (2).

7. The automatic pipe processing device according to claim 6, characterized in that: The material support mechanism (13) includes multiple material support frames (131) spaced apart from front to back. The material support frames (131) are arranged in a left-right direction. The material support frames (131) are provided with a first material support rod (132), a material support stop rod (133) and a material support assembly from left to right. The first material support rod (132) is arranged in a left-right direction and is inclined downward from left to right. The material support stop rod (133) is vertically arranged at the right end of the first material support rod (132). The material support assembly is used to support the tube material to be processed that is blocked by the material support stop rod (133) onto the feeding roller (112).

8. The automatic pipe processing device according to claim 7, characterized in that: The material support assembly includes a second material support rod (4), a material support lifting block (41), and a seventh driver. The second material support rod (4) is located above the right side of the first material support rod (132). The left end of the second material support rod (4) is fixedly connected to the top of the material support stop (133). The second material support rod (4) is inclined downward from left to right. The material support lifting block (41) is located behind the material support stop (133). The top of the material support lifting block (41) is provided with a support port (411) for supporting the pipe material to be processed. The seventh driver is used to drive the material support lifting block (41) to rise so that the material support lifting block (41) carries the pipe material to be processed over the material support stop (133) and moves it onto the second material support rod (4). The right end of the second material support rod (4) is provided with a material support stop (42) and a release mechanism. The release mechanism is used to lift and release a single pipe material to be processed blocked by the material support stop (42) onto the feeding roller (112).

9. The automatic pipe processing device according to claim 8, characterized in that: The release mechanism includes a release seat (5), a ninth driver, a release lifting block (51), and a tenth driver. The release seat (5) is located on the front right side of the second material support rod (4). The top of the release seat (5) is provided with a temporary storage port (52) for temporarily storing the pipe material to be processed. The right end of the temporary storage port (52) is provided with a release structure. The release structure is used to release and move a single pipe material to be processed onto the feeding roller (112). The ninth driver is used to drive the release seat (5) to move left and right. The release lifting block (51) is located on the rear side of the material support block (42). The top of the release lifting block (51) is provided with a release lifting ramp (511) for lifting a single pipe material to be processed. The tenth driver is used to drive the release lifting block (51) to rise so that the single pipe material to be processed passes over the material support block (42) and moves to the temporary storage port (52) through the release lifting ramp (511).

10. The automatic pipe processing device according to claim 9, characterized in that: The release structure includes a release baffle (6) and an eighth driver. The release baffle (6) is vertically disposed on the front right side of the temporary storage port (52) and is rotatably connected to the release seat (5). The eighth driver is used to drive the release baffle (6) to rotate. When the release baffle rotates to the release position, a single tube material to be processed rolls onto the feeding roller through the release baffle.

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