Quickly-mounted rear-end optical path correction tool for large group of laser machines
Patent Information
- Application Number
- CN202522608015.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-09
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-12-09
AI Technical Summary
[0005]为了弥补以上不足,本实用新型提供了一种快装式大族镭射机后端光路校正工具,旨在改善现有技术中光路校正工具在安装过程中缺乏自动化夹持机构导致拆装效率低下以及由于固定方式不稳定导致校正基准偏差的结构性缺陷
[0017]1、本实用新型,通过在安装盒内部设置由电机、齿轮、齿板及滑动臂组成的机械传动机构,配合相对设置的活动夹持块与固定夹持块,解决了现有光路校正工具在维护过程中主要依赖手动螺纹紧固、拆装步骤繁琐且耗时较长的问题,达到了能够通过电驱动实现对校正组件的自动化快速夹紧与释放、显著减少停机时间、提升光路校正作业效率的技术效果。
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Figure CN224913855U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of auxiliary maintenance technology for laser processing equipment, and in particular to a quick-installation optical path correction tool for the rear end of a Han's Laser machine. Background Technology
[0002] As a high-precision processing equipment widely used in industrial production, the accuracy of the optical path transmission system of Han's Laser machines directly determines the quality and efficiency of cutting or welding. To ensure that the laser beam is accurately transmitted to the center of the processing head, operators need to periodically inspect and calibrate the rear optical path of the equipment. This process typically involves installing dedicated calibration components (such as crosshairs or centering rings) at the optical path exit point. The position of the laser spot is observed to determine any optical path deviation and allow for fine-tuning.
[0003] However, in existing optical path calibration operations, the installation and fixing methods of calibration components generally suffer from insufficient ease of operation. Traditional fixing methods mostly rely on threaded connections, manual clips, or simple screw clamps. Operators need to spend a considerable amount of time manually tightening the fasteners before each calibration and manually disassembling them after calibration. This cumbersome manual operation mode not only significantly increases downtime maintenance time costs and reduces work efficiency when facing frequent debugging needs, but also, in some equipment rear-end areas with limited operating space, manual tightening often fails to ensure consistent force, easily leading to unstable clamping of the calibration components or slight displacement, thereby affecting the reliability of the calibration reference.
[0004] Therefore, this utility model proposes a quick-installation optical path correction tool for the rear end of a Han's Laser machine to address the shortcomings of existing technologies. Utility Model Content
[0005] To overcome the above deficiencies, this utility model provides a quick-installation optical path correction tool for the rear end of a Han's Laser machine, aiming to improve the structural defects in the existing optical path correction tools, such as the lack of an automated clamping mechanism during installation, which leads to low disassembly and assembly efficiency, and the unstable fixing method, which leads to deviations in the correction reference.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: a quick-release type optical path correction tool for the rear end of a Han's Laser machine, comprising: a quick-release assembly and a correction assembly clamped and fixed by the quick-release assembly; the quick-release assembly includes a mounting box, a slide, a fixing block, a motor, a gear, a toothed plate, a sliding arm, a first clamping block, a fixing arm, and a second clamping block; the top of the mounting box is provided with a positioning interface for connecting to the optical path outlet of the Han's Laser machine.
[0007] The mounting box has a sliding groove inside, and a fixing block is fixedly connected to the bottom of the mounting box. The motor is fixedly connected to the side wall of the fixing block, and the gear is fixedly connected to the output end of the motor. The toothed plate is slidably connected inside the sliding groove, and the toothed plate meshes with the gear. The sliding arm is fixedly connected to the side wall of the toothed plate, and the first clamping block is fixedly connected to the end of the sliding arm away from the toothed plate. The fixing arm is also fixedly connected inside the mounting box, and the second clamping block is fixedly connected to the bottom of the fixing arm.
[0008] Furthermore, the first clamping block and the second clamping block are arranged opposite to each other, and the correction component is disposed between the first clamping block and the second clamping block; by starting the motor to drive the gear to rotate, the toothed plate is driven to slide in the slide groove, thereby driving the first clamping block to move towards the second clamping block, so as to clamp and fix the correction component between the first clamping block and the second clamping block.
[0009] Preferably, the sliding arm passes through the side wall of the mounting box and extends to the outside of the mounting box, and the first clamping block is fixedly connected to the end of the sliding arm located outside the mounting box; the fixed arm has an L-shaped structure, one end of the fixed arm is welded and fixed to the top of the inner wall of the mounting box, and the other end of the fixed arm extends out of the mounting box and is fixedly connected to the second clamping block.
[0010] Preferably, the inner walls of the first clamping block and the second clamping block are both covered with anti-slip rubber pads, the center of the first clamping block and the center of the second clamping block are located on the same horizontal line, and the clamping space formed by the cooperation of the first clamping block and the second clamping block is adapted to the shape of the correction component.
[0011] Preferably, the correction component includes a connecting body, with a first correction ring and a second correction ring fixedly connected to both ends of the connecting body, the first correction ring and the second correction ring being coaxially arranged.
[0012] Preferably, the first correction ring has a first square hole extending through its interior, and the sidewall of the first correction ring has a circular hole communicating with the interior of the first square hole.
[0013] Preferably, a locking bolt is threaded inside the circular hole, and the end of the locking bolt extends into the first square hole and abuts against the correction copper wire inserted into the first square hole.
[0014] Preferably, the second correction ring has a second square hole through it, the central axis of the second square hole coincides with the central axis of the first square hole, and the second square hole is used for the correction copper wire passing through the first square hole to pass out.
[0015] Preferably, the positioning interface includes a magnetic base or a flange with standard threads, and the positioning interface has a light-transmitting hole at its center for the laser beam to pass through.
[0016] This utility model has the following beneficial effects:
[0017] 1. This utility model solves the problem that existing optical path correction tools mainly rely on manual thread tightening during maintenance, and the disassembly and assembly steps are cumbersome and time-consuming. It achieves the technical effect of realizing automatic and rapid clamping and release of correction components through electric drive, significantly reducing downtime and improving the efficiency of optical path correction operations.
[0018] 2. This utility model, by setting a correction component structure including a first correction ring, a second correction ring, and a locking bolt with square and round holes, solves the problems in the prior art of difficulty in establishing optical path reference baselines, difficulty in ensuring long-distance concentricity of traditional target paper, and easy deviation due to unstable baseline fixation. It achieves the technical effect of being able to quickly construct a high-precision visual straight line reference through both ends using copper wire, with simple operation and accurate positioning. Attached Figure Description
[0019] Figure 1 This is a perspective view of a quick-release optical path correction tool for the rear end of a Han's Laser machine, as proposed in this utility model.
[0020] Figure 2 This is a bottom view of a quick-release optical path correction tool for the rear end of a Han's Laser machine, as proposed in this utility model.
[0021] Figure 3 This is a schematic diagram of the fixed arm of a quick-release type optical path correction tool for the rear end of a Han's Laser machine proposed in this utility model;
[0022] Figure 4 for Figure 2 Enlarged view of point A in the middle;
[0023] Figure 5 This is a schematic diagram of the slide rail for a quick-installation optical path correction tool for the rear end of a Han's Laser machine, as proposed in this utility model.
[0024] Legend:
[0025] 1. Quick-release assembly; 101. Mounting box; 102. Slide groove; 103. Sliding arm; 104. First clamping block; 105. Toothed plate; 106. Gear; 107. Motor; 108. Fixing block; 109. Fixing arm; 110. Second clamping block; 2. Correction assembly; 201. First correction ring; 202. Round hole; 203. First square hole; 204. Second correction ring; 205. Second square hole. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0027] Reference Figures 1-5 This utility model provides an embodiment of a quick-release optical path correction tool for the rear end of a Han's Laser machine. It includes a quick-release assembly 1 as a mounting and driving carrier, and a correction assembly 2 clamped and fixed inside the quick-release assembly 1 to provide an optical path reference. The quick-release assembly 1 achieves rapid locking and releasing of the correction assembly 2 through automated mechanical transmission. Together, they form a complete optical path correction system. The core supporting component of the quick-release assembly 1 is a mounting box 101. The mounting box 101 has a rectangular or cylindrical shell structure. The top of the mounting box 101 is provided with a positioning interface for connecting to the optical path outlet of the Han's Laser machine. This positioning interface specifically adopts a magnetic base or a flange structure with standard threads. A light-transmitting hole is opened at the center of the positioning interface for the laser beam or indicator red light to pass through, allowing... The mounting box 101 can be stably suspended or adsorbed to the rear end of the cutting head of the DaZu laser machine or the end of the optical path transmission channel through the positioning interface, thereby providing a stable physical reference for subsequent optical path correction. The mounting box 101 has a horizontally oriented groove 102 for limiting the movement trajectory. The groove 102 penetrates or partially penetrates the inner cavity of the mounting box 101. The bottom outer wall of the mounting box 101 is fixedly connected to a fixing block 108 by welding or bolt fastening. The fixing block 108 serves as a support platform for the drive source. The side wall of the fixing block 108 is fixedly connected to a motor 107 that provides power by bolts. The output shaft of the motor 107 passes through the fixing block 108 or extends directly to the side and is fixedly connected to a gear 106. The gear 106 can rotate in both directions under the drive of the motor 107, providing the original driving force for the clamping action.
[0028] The quick-installation DaZhu laser machine rear optical path correction tool also includes a toothed plate 105 disposed inside the slide groove 102 and a sliding arm 103 connected to the toothed plate 105. The toothed plate 105 and the aforementioned gear 106 form a tight meshing transmission relationship. Please refer to [the relevant documentation / reference]. Figure 1 and Figure 2 The core drive and clamping structure is described in detail below. The toothed plate 105 is slidably fitted into the internal groove 102 of the mounting box 101. A standard rack structure is machined on the surface of the toothed plate 105 facing the gear 106. The rotation of the gear 106 drives the toothed plate 105 to perform linear reciprocating motion along the length of the groove 102. A sliding arm 103 is fixedly connected to the side wall of the toothed plate 105 by welding or integral molding. The sliding arm 103 passes horizontally through the through hole reserved in the side wall of the mounting box 101 and extends to the outside of the mounting box 101. A first clamping block 104 is fixedly connected to the end of the sliding arm 103 located outside the mounting box 101. The first clamping block 104 serves as a movable clamping end. At the same time, a fixed arm 109 is also fixedly connected inside the mounting box 101. The fixed arm 109 adopts an L-shaped structure made of rigid metal material. The upper end face of the vertical section of the fixed arm 109 is flush with the top of the inner wall of the mounting box 101. The fixing arm 109 is welded and fixed. The horizontal section of the fixing arm 109 extends out of the bottom opening or side wall of the mounting box 101 and is fixedly connected to the second clamping block 110. The second clamping block 110 is set opposite to the first clamping block 104 as a fixed clamping end. The inner side wall of the first clamping block 104 and the inner side wall of the second clamping block 110 are both pasted with anti-slip rubber pads to increase friction and protect the surface of the clamped part. The central axis of the first clamping block 104 and the central axis of the second clamping block 110 are located on the same horizontal plane. When the motor 107 is started, the first clamping block 104 is driven to move towards the second clamping block 110 through the meshing of the gear 106 and the toothed plate 105 until the straightening component 2 is tightly clamped between the two, or the straightening component 2 is released by moving in the opposite direction. This structure of electric gear rack and pinion with double-sided clamping blocks ensures the uniformity of force on the straightening component 2 during the installation process and the repeatability accuracy of the position after installation.
[0029] As a preferred embodiment, in order to construct a stable and high-precision optical path correction physical reference, the overall structure of the correction component 2 includes a high-rigidity connecting body. The connecting body is specifically in the form of a hollow tube or frame structure to ensure unobstructed internal optical path channels. The two ends of the connecting body are respectively fixedly connected to a first correction ring 201 and a second correction ring 204 by welding or integral casting. The first correction ring 201 and the second correction ring 204 are strictly coaxially arranged to ensure correction accuracy. A first square hole 203 is axially opened at the center of the first correction ring 201. A circular hole 202 is radially opened on the side wall of the first correction ring 201, which directly communicates with the interior of the first square hole 203. The inner wall of the circular hole 202 is machined with a standard internal thread. A locking bolt is connected to the interior of the circular hole 202 by thread engagement. The end of the locking bolt can be screwed into and extend into the interior space of the first square hole 203. When the correction copper wire is inserted into the interior of the first square hole 203, the locking bolt can be tightened to firmly press one end of the correction copper wire against the inner wall of the first square hole 203 to achieve fixation.
[0030] In another preferred embodiment, in order to cooperate with the first correction ring 201 to form a straight reference between two points, the center of the second correction ring 204 is provided with a second square hole 205 through it along the axial direction. The central axis of the second square hole 205 is completely coincident with the central axis of the first square hole 203 in space. The second square hole 205 is used to allow the correction copper wire that has passed through the first square hole 203 and been straightened to pass out. Through the cooperation of the first square hole 203 and the second square hole 205, the taut correction copper wire can pass through the entire correction assembly 2 and be located on the geometric central axis of the correction assembly 2, thereby providing a visual physical reference line for the optical path correction of the Han's Laser.
[0031] Working principle: Before using this equipment to perform optical path correction, the baseline of the correction component 2 is first preset and adjusted. One end of the correction copper wire is inserted into the first square hole 203 inside the first correction ring 201, and the locking bolt that fits in the round hole 202 is tightened. The pressure at the end of the bolt is used to press and fix the correction copper wire on the inner wall of the first square hole 203. Then, the correction copper wire is straightened and its other end is passed through the second square hole 205 inside the second correction ring 204. The correction copper wire after passing through is cut or fixed, thereby establishing a visible physical straight line reference between the first correction ring 201 and the second correction ring 204.
[0032] After the adjustment of the correction component 2 is completed, the correction component 2 is placed between the first clamping block 104 and the second clamping block 110 of the quick-release component 1. The motor 107 mounted on the side wall of the bottom fixing block 108 of the mounting box 101 is started. The rotation of the motor 107 drives the gear 106 at the output end to rotate. The gear 106 drives the toothed plate 105 meshing with it to slide linearly in the sliding groove 102 inside the mounting box 101. The toothed plate 105 drives the sliding arm 103 fixed on the side wall to move synchronously, so that the first clamping block 104 connected to the end of the sliding arm 103 moves towards the relatively stationary second clamping block 110.
[0033] When the first clamping block 104 and the second clamping block 110 are respectively attached to the two sides of the correction component 2, the motor 107 stops rotating or maintains torque, and firmly locks the correction component 2 under the mounting box 101. Then, the operator quickly adsorbs or screws the whole device to the optical path exit of the Han's Laser machine through the positioning interface on the top of the mounting box 101, and uses the straight line reference formed by the above-mentioned correction copper wire to adjust the concentricity of the optical path by referring to the laser red light indicator or light spot.
[0034] When the calibration work is completed and disassembly is required, the control motor 107 rotates in the opposite direction, driving the gear 106, toothed plate 105 and sliding arm 103 to move in the opposite direction. The first clamping block 104 moves away from the second clamping block 110 and releases the calibration component 2. At this time, the calibration component 2 can be removed, realizing quick disassembly and assembly. The whole process does not require the use of additional tools to tighten the screws, which improves the maintenance efficiency of the optical path.
Claims
1. A quick-release type optical path correction tool for the rear end of a Han's Laser machine, comprising a quick-release assembly (1) and a correction assembly (2) clamped and fixed by the quick-release assembly (1). The quick-release assembly (1) includes a mounting box (101), a sliding groove (102) is provided inside the mounting box (101), and a fixing block (108) is fixedly connected to the bottom of the mounting box (101). Its features are, A motor (107) is fixedly connected to the side wall of the fixed block (108), and a gear (106) is fixedly connected to the output end of the motor (107). A toothed plate (105) is slidably connected inside the slide groove (102). The toothed plate (105) meshes with the gear (106). A sliding arm (103) is fixedly connected to the side wall of the toothed plate (105). A first clamping block (104) is fixedly connected to the end of the sliding arm (103) away from the toothed plate (105). A fixed arm (109) is fixedly connected inside the mounting box (101). A second clamping block (110) is fixedly connected to the bottom of the fixed arm (109). The first clamping block (104) and the second clamping block (110) are arranged opposite to each other. A correction component (2) is arranged between the first clamping block (104) and the second clamping block (110). A positioning interface for connecting with the optical path outlet of the Han's Laser machine is provided on the top of the mounting box (101).
2. The quick-release type optical path correction tool for the rear end of a Han's Laser machine according to claim 1, characterized in that, The sliding arm (103) passes through the side wall of the mounting box (101) and extends to the outside of the mounting box (101). The first clamping block (104) is fixedly connected to one end of the sliding arm (103) located outside the mounting box (101). The fixed arm (109) has an L-shaped structure. One end of the fixed arm (109) is welded and fixed to the top of the inner wall of the mounting box (101). The other end of the fixed arm (109) extends out of the mounting box (101) and is fixedly connected to the second clamping block (110).
3. The quick-release type optical path correction tool for the rear end of a Han's Laser machine according to claim 1, characterized in that, Anti-slip rubber pads are attached to the inner walls of the first clamping block (104) and the second clamping block (110). The center of the first clamping block (104) and the center of the second clamping block (110) are located on the same horizontal straight line, and the clamping space formed by the first clamping block (104) and the second clamping block (110) is compatible with the shape of the correction component (2).
4. The quick-release type optical path correction tool for the rear end of a Han's Laser machine according to claim 1, characterized in that, The correction component (2) includes a connecting body, with a first correction ring (201) and a second correction ring (204) fixedly connected to both ends of the connecting body, and the first correction ring (201) and the second correction ring (204) are coaxially arranged.
5. A quick-release optical path correction tool for the rear end of a Han's Laser machine according to claim 4, characterized in that, The first correction ring (201) has a first square hole (203) through it, and the side wall of the first correction ring (201) has a round hole (202) that connects to the inside of the first square hole (203).
6. The quick-release type optical path correction tool for the rear end of a Han's Laser machine according to claim 5, characterized in that, The round hole (202) is threaded with a locking bolt. The end of the locking bolt extends into the first square hole (203) and abuts against the correction copper wire inserted into the first square hole (203).
7. A quick-release optical path correction tool for the rear end of a Han's Laser machine according to claim 5, characterized in that, The second correction ring (204) has a second square hole (205) through it. The central axis of the second square hole (205) coincides with the central axis of the first square hole (203). The second square hole (205) is used to allow the correction copper wire passing through the first square hole (203) to pass out.
8. The quick-release type optical path correction tool for the rear end of a Han's Laser machine according to claim 1, characterized in that, The positioning interface includes a magnetic base or a flange with standard threads, and a light-transmitting hole is provided in the center of the positioning interface for the laser beam to pass through.
