A girth welding tool
Patent Information
- Application Number
- CN202522499594.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-25
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-11-25
AI Technical Summary
[0005]本实用新型提供一种环缝焊接工装,解决了需要对工件进行转动,容易导致焊点出现偏移甚至断裂,对焊接效果造成影响的问题
本实用新型提供一种环缝焊接工装,工作时将工件放置在定位架上进行固定限位后,启动电机,输出端带动齿轮转动,通过齿轮带动齿条和转轮转动,滑座在滑槽内滑动对转轮进行限位,转轮带动焊枪转动到焊点位置,通过焊枪对焊缝进行焊接,实现对环形焊缝进行连续焊接的目的,无需对工件进行转动和调整,避免转动时导致焊点发生偏移和断裂。
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Figure CN224913908U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of welding, and in particular to a circumferential weld welding fixture. Background Technology
[0002] Circumferential welding is a continuous or segmented welding process used to weld the circumferential joint formed by the butt joint of two circular or annular workpieces, ultimately creating a closed circumferential weld. It is used to connect or seal workpieces and is commonly used in pipe connections and container manufacturing.
[0003] When workers are welding with a welding torch, the workpiece needs to be rotated as the position of the weld point changes in order to adjust the position of the weld point for subsequent welding. However, the workpiece is not completely welded and fixed. When rotating, the workpiece is affected by its weight and the rotation angle, which can easily cause the weld point to shift or even break, thus affecting the welding effect.
[0004] Therefore, it is necessary to provide a circumferential weld tooling to solve the above-mentioned technical problems. Utility Model Content
[0005] This utility model provides a circumferential weld welding fixture, which solves the problem that the workpiece needs to be rotated, which can easily lead to the weld point shifting or even breaking, thus affecting the welding effect.
[0006] To solve the above-mentioned technical problems, the circumferential welding fixture provided by this utility model includes: a workbench, a positioning frame provided on the workbench, a placement opening in the middle of the workbench, an installation frame placed in the placement opening, protective plates symmetrically arranged on both sides of the installation frame, and a sliding seat provided on the protective plate; The mounting frame is equipped with a rotating wheel, and a sliding groove is provided on the side wall of the rotating wheel. The sliding block is slidably installed in the sliding groove, and a welding torch is provided on the inner wall of the rotating wheel. The mounting bracket is also equipped with a drive device, which is used to drive the rotating wheel to rotate.
[0007] Preferably, a rack is provided on the outer wall of the wheel, and the rack is connected to the output end of the drive device.
[0008] Preferably, the driving device includes a motor and a gear. The motor is mounted on the protective plate, and a gear is provided at the output end of the motor. The gear is rotatably mounted between the protective plates and meshes with the rack.
[0009] Preferably, a baffle is also provided on the side of the protective plate near the rotating wheel, the baffle being used to prevent dust and debris from entering the protective plate.
[0010] Preferably, the circumferential welding fixture further includes an adjustment structure, which is installed on the inner wall of the rotary wheel, and the welding torch is installed on the adjustment structure. The adjustment structure is used to adjust the position of the welding torch.
[0011] Preferably, the adjustment structure includes a mounting box, a first push rod, a slider, and a second push rod. The mounting box is mounted on the inner wall of the rotating wheel, the first push rod is provided on the side wall of the mounting box, the slider is provided at the output end of the first push rod, the slider is slidably mounted in the mounting box, the second push rod is mounted in the slider, and the welding torch is mounted on the output end of the second push rod.
[0012] Preferably, the bottom of the workbench is also provided with a lifting device, which is used to adjust the height of the workbench and the positioning frame.
[0013] Compared with related technologies, the circumferential seam welding fixture provided by this utility model has the following beneficial effects: This utility model provides a circumferential weld welding fixture. During operation, the workpiece is placed on the positioning frame for fixed positioning. The motor is started, and the output end drives the gear to rotate. The gear drives the rack and the rotating wheel to rotate. The slide block slides in the slide groove to limit the rotating wheel. The rotating wheel drives the welding gun to rotate to the welding point position. The welding gun is used to weld the weld seam, achieving the purpose of continuous welding of the circumferential weld seam. There is no need to rotate and adjust the workpiece, avoiding the displacement and breakage of the welding point caused by rotation. Attached Figure Description
[0014] Figure 1 A schematic diagram of a preferred embodiment of the circumferential welder provided by this utility model; Figure 2 This is a schematic diagram of the mounting bracket of this utility model; Figure 3 This is a schematic diagram of the internal structure of the mounting bracket of this utility model; Figure 4 This is a cross-sectional view of the mounting bracket of this utility model; Figure 5 for Figure 4 The enlarged schematic diagram of part A shown below; Figure 6 This is a bottom view of the structure of this utility model.
[0015] Numbering on the map: 1. Workbench; 11. Placement opening; 12. Positioning frame; 13. Lifting device; 2. Mounting bracket; 21. Protective plate; 22. Slide; 23. Baffle; 3. Rotary wheel; 31. Slide groove; 32. Rack; 4. Welding torch; 5. Drive unit; 51. Motor; 52. Gear; 6. Adjustment structure; 61. Mounting box; 62. First push rod; 63. Slider; 64. Second push rod. Detailed Implementation
[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0017] First Embodiment
[0018] Please refer to the following: Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 A circumferential welding fixture includes: a workbench 1, a positioning frame 12 on the workbench 1, a placement opening 11 in the middle of the workbench 1, an installation frame 2 placed in the placement opening 11, protective plates 21 symmetrically arranged on both sides of the installation frame 2, and a slide 22 on the protective plate 21. The mounting bracket 2 is equipped with a rotating wheel 3. A groove 31 is provided on the side wall of the rotating wheel 3, and the slide block 22 is slidably installed in the groove 31. A welding torch 4 is provided on the inner wall of the rotating wheel 3. The mounting bracket 2 is also equipped with a drive device 5, which is used to drive the rotating wheel 3 to rotate. During operation, the workpiece is placed on the positioning frame 12 for fixed positioning. Then, the welding torch 4 is started to weld the weld seam. At the same time, the drive device 5 is started, and the output end drives the rotating wheel 3 and the welding torch 4 to rotate. The rotating wheel 3 slides on the slide block 22 through the slide groove 31. The slide block 22 limits the rotating wheel 3 to prevent it from shaking or shifting when rotating. The rotating wheel 3 drives the welding torch 4 to rotate, so as to achieve the purpose of continuous welding of the annular weld seam without the need to rotate and adjust the workpiece, thus avoiding the displacement and breakage of the weld point during rotation.
[0019] Please refer to the following: Figure 2 and Figure 3 A rack 32 is provided on the outer wall of the rotating wheel 3, and the rack 32 is connected to the output end of the drive device 5; When the drive device 5 is started during operation, the output end drives the rotating wheel 3 to rotate through the rack 32, and the rotating wheel 3 drives the welding gun 4 to rotate to weld the workpiece.
[0020] Please refer to the following: Figure 1 , Figure 2 and Figure 3 The drive device 5 includes a motor 51 and a gear 52. The motor 51 is mounted on the protective plate 21. The output end of the motor 51 is provided with a gear 52. The gear 52 is rotatably mounted between the protective plates 21 and meshes with the rack 32. When working, the motor 51 is started, and the output end drives the gear 52 to rotate. The gear 52 drives the rack 32 and the rotating wheel 3 to rotate. The rotating wheel 3 drives the welding gun 4 to rotate to follow the position of the welding point, so there is no need to rotate the workpiece to adjust the position of the welding point.
[0021] Please refer to the following: Figure 2 , Figure 4 and Figure 5 A baffle 23 is also provided on the side of the protective plate 21 near the rotating wheel 3. The baffle 23 is used to prevent dust and debris from entering the protective plate 21. When the welding torch 4 is welding the workpiece, the baffle 23 blocks the falling welding slag and external dust, preventing the welding slag and dust from entering the protective plate 21 and falling into the slide groove 31 and rack 32, thus avoiding affecting the rotation of the rotary wheel 3.
[0022] Second Embodiment
[0023] Please refer to the following: Figure 4 and Figure 5 The circumferential welding fixture also includes an adjustment structure 6, which is installed on the inner wall of the rotary wheel 3. The welding torch 4 is installed on the adjustment structure 6, and the adjustment structure 6 is used to adjust the position of the welding torch 4. In this embodiment, after the workpiece is placed on the positioning frame 12, the distance between the welding torch 4 and the welding point on the workpiece surface varies with the change of the workpiece diameter. The distance between the welding torch 4 and the welding point is adjusted by the adjustment structure 6, which facilitates welding of workpieces with different diameters.
[0024] Please refer to the reference again. Figure 4 and Figure 5 The adjustment structure 6 includes a mounting box 61, a first push rod 62, a slider 63, and a second push rod 64. The mounting box 61 is mounted on the inner wall of the rotating wheel 3. The first push rod 62 is provided on the side wall of the mounting box 61. The slider 63 is provided at the output end of the first push rod 62. The slider 63 is slidably mounted in the mounting box 61. The second push rod 64 is mounted in the slider 63. The welding torch 4 is mounted on the output end of the second push rod 64. During operation, the first push rod 62 is activated first, and the output end drives the slider 63 to slide within the mounting box 61, moving the welding gun 4 above the welding point. Then, the second push rod 64 is activated, and the output end drives the welding gun 4 to move, adjusting the distance between the welding gun 4 and the welding point, thereby achieving the effect of adjusting the position of the welding gun 4, which is convenient for welding workpieces of different diameters.
[0025] Please refer to the following: Figure 1 and Figure 6 The bottom of the workbench 1 is also equipped with a lifting device 13, which is used to adjust the height of the workbench 1 and the positioning frame 12. When working, after placing the workpiece on the positioning frame 12 of the workbench 1, the lifting device 13 is started. The output end drives the workbench 1 and the workpiece to move up and down, so that the axis of the workpiece coincides with the axis of the rotating wheel 3, and the workpiece is positioned so that the distance between the welding torch 4 and the annular weld seam remains consistent, which facilitates the welding of the workpiece.
[0026] The working principle of the circumferential seam welding fixture provided by this utility model is as follows: During operation, after the workpiece is placed on the positioning frame 12 for fixed positioning, the motor 51 is started. The output end drives the gear 52 to rotate, which in turn drives the rack 32 and the rotating wheel 3 to rotate. The slide block 22 slides in the slide groove 31 to limit the rotating wheel 3. The rotating wheel 3 drives the welding torch 4 to rotate to the welding point position. The welding torch 4 then welds the weld seam, achieving continuous welding of the circumferential weld seam without the need to rotate or adjust the workpiece, thus avoiding weld point displacement and breakage during rotation. A first push rod 62 and a second push rod 64 are provided. During operation, the first push rod 62 is started first, and the output end drives the slider 63 to slide in the mounting box 61, moving the welding torch 4 above the welding point. Then, the second push rod 64 is started, and the output end drives the welding torch 4 to move, adjusting the distance between the welding torch 4 and the welding point, thus achieving the effect of adjusting the position of the welding torch 4, which is convenient for welding workpieces of different diameters.
[0027] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A circumferential weld welding fixture, characterized in that, include: A workbench is provided with a positioning frame. A placement opening is provided in the middle of the workbench, and a mounting frame is placed in the placement opening. Protective plates are symmetrically arranged on both sides of the mounting frame, and sliding seats are provided on the protective plates. The mounting frame is equipped with a rotating wheel, and a sliding groove is provided on the side wall of the rotating wheel. The sliding block is slidably installed in the sliding groove, and a welding torch is provided on the inner wall of the rotating wheel. The mounting bracket is also equipped with a drive device, which is used to drive the rotating wheel to rotate.
2. The circumferential weld tooling according to claim 1, characterized in that, A rack is provided on the outer wall of the wheel, and the rack is connected to the output end of the drive device.
3. The circumferential weld tooling according to claim 2, characterized in that, The drive device includes a motor and a gear. The motor is mounted on the protective plate, and a gear is provided at the output end of the motor. The gear is rotatably mounted between the protective plates and meshes with the rack.
4. The circumferential weld tooling according to claim 1, characterized in that, A baffle is also provided on the side of the protective plate near the rotating wheel, which is used to prevent dust and debris from entering the protective plate.
5. The circumferential weld tooling according to claim 1, characterized in that, The circumferential welding fixture also includes an adjustment structure, which is installed on the inner wall of the rotary wheel. The welding torch is installed on the adjustment structure, and the adjustment structure is used to adjust the position of the welding torch.
6. The circumferential weld tooling according to claim 5, characterized in that, The adjustment structure includes a mounting box, a first push rod, a slider, and a second push rod. The mounting box is mounted on the inner wall of the rotating wheel. The first push rod is provided on the side wall of the mounting box. The slider is provided at the output end of the first push rod. The slider is slidably mounted in the mounting box. The second push rod is mounted in the slider. The welding torch is mounted on the output end of the second push rod.
7. The circumferential weld tooling according to claim 1, characterized in that, The bottom of the workbench is also equipped with a lifting device, which is used to adjust the height of the workbench and the positioning frame.
