A welding fixture for square tube frames
Patent Information
- Application Number
- CN202522132239.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-09
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-10-09
AI Technical Summary
[0002]焊接工装是将待焊接产品准确定位和可靠夹紧,便于待焊接产品进行装配和焊接要求的工艺设备,在制造领域具有广泛的应用,现有技术中的焊接工装通常采用全圆式销轴孔与弦杆耳板上的销轴孔通过销轴连接的方式对弦杆进行固定,当需要将弦杆定位于焊接工装上时,需要将销轴插入全圆式销轴孔内,激光焊机械手焊接方通机架,采用常见圆式销轴孔与弦杆耳板上的销轴孔定位固定的方式不易于对不同形状的方通机架进行精确定位固定,影响激光焊机械手的焊接工作
[0005]本实用新型提出的一种用于焊接方通机架工装,有益效果在于:通过设置推夹和压夹对方通机架的侧部以及顶部进行夹持固定,方便后续的焊接机械手对方通机架的焊接工作,同时翻转平台和工装垫板采用螺栓装配的方式进行固定,工装垫板上的不同位置焊接推夹和压夹,以适应不同形状的方通件,并且在更换不同夹具时只需更换安装在翻转平台上的工装垫板即可,更换较为方便,提升后续的焊接加工效率。
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Figure CN224913923U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mechanical technology, and in particular to a tooling for welding square tube frames. Background Technology
[0002] Welding fixtures are process equipment used to accurately position and reliably clamp products to be welded, facilitating assembly and welding. They have wide applications in the manufacturing industry. In existing technologies, welding fixtures typically use a pin connection between a full-circle pin hole and a pin hole on the chord ear plate to fix the chord. When the chord needs to be positioned on the welding fixture, the pin needs to be inserted into the full-circle pin hole. However, the common method of positioning and fixing square tube frames using a laser welding robot with a pin hole on the chord ear plate is not suitable for accurately positioning and fixing square tube frames of different shapes, which affects the welding work of the laser welding robot. Utility Model Content
[0003] The purpose of this utility model is to address the shortcomings of existing technologies by proposing a tooling for welding square tube frames.
[0004] To achieve the above objectives, the present invention adopts the following technical solution: Design a tooling for welding square tube frames, including a tooling base plate, on which assembly holes and pin holes are evenly opened, and the tooling base plate is fastened to a tilting platform by bolts. Multiple push clamps and press clamps are welded on the tooling base plate, and a square tube component is set on the tooling base plate. The square tube component is held and fixed by the push clamps and press clamps, and corner brackets are inserted into the pin holes. The corner brackets are snapped into the bottom of the square tube component. Preferably, a square pin is provided at the bottom of the corner bracket, and the pin is inserted into a pin hole; Preferably, the push clamp includes a pad, the pad is welded to the tooling pad, the upper end face of the pad is fastened to the push clamp handle, the push clamp handle is rotatably hinged to a push rod, the push rod is threadedly connected to a threaded connector, and the threaded connector abuts against the side of the square tube. Preferably, the clamp includes a foot, which is welded to a tooling pad. A base is fastened to the foot. The base is rotatably connected to a "U"-shaped component and a rotating bracket via a first rotating shaft and a second rotating shaft. A clamp handle is welded to the top of the "U"-shaped component. A linkage is rotatably connected between the clamp handle and the rotating bracket. A clamping bolt is threaded to the end of the rotating bracket. The bottom of the clamping bolt abuts against the upper end of the square tube component. Preferably, the flipping platform is a square frame, and the upper surface of the flipping platform is evenly provided with multiple assembly holes.
[0005] The present invention proposes a tooling for welding square tube frames, which has the following advantages: by setting push clamps and pressure clamps to hold and fix the sides and top of the square tube frame, it is convenient for the subsequent welding robot to weld the square tube frame. At the same time, the flipping platform and the tooling pad are fixed by bolt assembly. Push clamps and pressure clamps are welded at different positions on the tooling pad to adapt to square tube parts of different shapes. Furthermore, when changing different fixtures, only the tooling pad installed on the flipping platform needs to be replaced, which is convenient and improves the efficiency of subsequent welding processing. Attached Figure Description
[0006] Figure 1 This is an isometric view of a tooling for welding square tube frames proposed in this utility model; Figure 2 This is an exploded view of a tooling for welding square tube frames proposed in this utility model; Figure 3 This is a schematic diagram of a tooling pad structure for a welding square tube frame tooling proposed in this utility model; Figure 4 This is a schematic diagram of a clamping structure for a welding square tube frame tooling proposed in this utility model; Figure 5 This is a schematic diagram of a push-clamp structure for a welding square tube frame tooling proposed in this utility model; Figure 6 This is a schematic diagram of a corner bracket structure for a welding square tube frame tooling proposed in this utility model.
[0007] In the diagram: 1. Tilting platform; 2. Tooling pad; 3. Assembly hole; 4. Pin hole; 5. Push clamp; 6. Press clamp; 7. Angle bracket; 8. Square tube; 9. Foot pad; 10. Base; 11. First rotating shaft; 12. "U" shaped part; 13. Press clamp handle; 14. Linkage part; 15. Rotating bracket; 16. Second rotating shaft; 17. Clamping bolt; 18. Push rod; 19. Threaded connector; 20. Push clamp handle; 21. Pin. Detailed Implementation
[0008] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0009] Reference Figure 1A fixture for welding square tube frames includes a fixture base plate 2. The surface of the fixture base plate 2 is evenly provided with assembly holes 3 and pin holes 4. The assembly holes 3 are evenly distributed along the surface of the fixture base plate 2. The fixture base plate 2 is fastened to the flipping platform 1 by bolts passing through the assembly holes 3. Multiple push clamps 5 and pressure clamps 6 are welded on the fixture base plate 2. The push clamps 5 and pressure clamps 6 are respectively welded and fixed on the fixture base plate 2 by their respective pads 9. A square tube part 8 is provided on the fixture base plate 2. The square tube part 8 is clamped and fixed by the push clamps 5 and pressure clamps 6. Angle brackets 7 are inserted into the pin holes 4 and are snapped into the bottom of the square tube part 8.
[0010] Reference Figure 6 The bottom of the corner bracket 7 is provided with a square pin 21. The pin 21 is inserted into the pin hole 4. The pin insertion method makes it easy to replace corner brackets 7 of different shapes to adapt to square tube parts 8 of different shapes, and the replacement process is convenient and quick.
[0011] Reference Figure 5 The push clamp 5 includes a foot 9, which is welded to the tooling plate 2. The upper end face of the foot 9 is fastened to the push clamp handle 20. The push clamp handle 20 is rotatably hinged to the push rod 18. The push rod 18 is threadedly connected to the threaded connector 19. The threaded connector 19 abuts against the side of the square tube 8. When clamping the side of the square tube 8, it is only necessary to rotate the threaded connector 19 so that the threaded connector 19 moves axially along the push rod 18 to abut against the side of the square tube 8.
[0012] Reference Figure 4 The clamp 6 includes a foot 9, which is welded to the tooling pad 2. A base 10 is fastened to the foot 9. The base 10 is rotatably connected to the "U"-shaped part 12 and the rotating bracket 15 via the first rotating shaft 11 and the second rotating shaft 16. The top of the "U"-shaped part 12 is welded with a clamp handle 13. A linkage 14 is rotatably connected between the clamp handle 13 and the rotating bracket 15. The end of the rotating bracket 15 is threaded with a clamping bolt 17. The bottom of the clamping bolt 17 abuts against the upper end of the square tube part 8. When clamping the square tube part 8, it is only necessary to rotate the clamp handle 13 to the vertical position. At this time, the linkage 14 abuts against the rotating bracket 15 to prevent the rotating bracket 15 from rotating. At this time, the clamping bolt 17 is rotated to clamp and fix the upper end face of the square tube part 8.
[0013] Reference Figure 2 The flipping platform 1 is a square frame. Multiple assembly holes 3 are evenly provided on the upper surface of the flipping platform 1. The assembly holes 3 on the upper surface of the flipping platform 1 are aligned with the assembly holes 3 on the surface of the tooling pad 2. The tooling pad 2 is fastened to the flipping platform 1 by bolts passing through the aligned assembly holes 3. The flipping platform 1 is installed on the flipping platform fixing frame. An external welding robot is used to automatically weld the fixed square tube 8.
[0014] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A tooling for welding square tube frames, comprising a tooling pad (2), characterized in that, The tooling pad (2) is evenly provided with assembly holes (3) and pin holes (4). The tooling pad (2) is fastened to the flipping platform (1) by bolts. Multiple push clamps (5) and pressure clamps (6) are welded on the tooling pad (2). A square tube part (8) is provided on the tooling pad (2). The square tube part (8) is clamped and fixed by push clamps (5) and pressure clamps (6). Angle brackets (7) are inserted into the pin holes (4). The angle brackets (7) are snapped into the bottom of the square tube part (8).
2. The tooling for welding square tube frames according to claim 1, characterized in that, The bottom of the corner bracket (7) is provided with a square pin (21), which is inserted into the pin hole (4).
3. The tooling for welding square tube frames according to claim 1, characterized in that, The push clamp (5) includes a foot (9), which is welded to the tooling pad (2). The upper end face of the foot (9) is fastened to the push clamp handle (20). The push clamp handle (20) is rotatably hinged to a push rod (18). The push rod (18) is threadedly connected to a threaded connector (19), which abuts against the side of the square tube (8).
4. The tooling for welding square tube frames according to claim 1, characterized in that, The clamp (6) includes a foot (9), which is welded to the tooling pad (2). A base (10) is fastened to the foot (9). The base (10) is rotatably connected to the "U"-shaped part (12) and the rotating bracket (15) via the first rotating shaft (11) and the second rotating shaft (16). The top of the "U"-shaped part (12) is welded with a clamp handle (13). A linkage (14) is rotatably connected between the clamp handle (13) and the rotating bracket (15). The end of the rotating bracket (15) is threaded with a clamping bolt (17). The bottom of the clamping bolt (17) abuts against the upper end of the square tube part (8).
5. A tooling for welding square tube frames according to claim 1, characterized in that, The flipping platform (1) is a square frame, and multiple assembly holes (3) are evenly provided on the upper surface of the flipping platform (1).
