Single-station welding information acquisition device

Abstract

The utility model discloses a single work position welding information acquisition device. Single work position welding information acquisition device, include: bottom plate, fixed on the welding platform, welding frock, install above the bottom plate through four support poles, be used for placing the lithium battery apron of waiting welding, information acquisition mechanism, including the code scanning gun, the code scanning gun connects the computer of current welding work position, the computer connects the inner net, the welding frock bottom establishes the hole for avoiding. The single work position welding information acquisition device provided by the utility model sets up the bottom plate, the welding frock and the acquisition mechanism through the information acquisition mechanism, carries out information acquisition to the lithium battery apron before welding, and uploads to the system, establishes the database for the later process delivery interception, and the un-welded product will not have the welding information, and the product of incomplete information will be intercepted and picked out, avoids the un-welded product to flow out.

Description

Technical Field

[0001] This utility model relates to the field of information acquisition equipment technology, and in particular to a single-station welding information acquisition device. Background Technology

[0002] During the production of lithium battery covers, manual welding operations are required at each workstation. This often results in unwelded products flowing into the next process or even reaching the customer. This necessitates manual inspection and return of all products in the subsequent processes, which not only consumes a lot of manpower but also easily leads to customer complaints.

[0003] Therefore, it is necessary to provide a single-station welding information acquisition device to solve the above-mentioned technical problems. Utility Model Content

[0004] In response to the above situation and to overcome the shortcomings of existing technology, this utility model provides a single-station welding information collection device that can establish a database for intercepting shipments in subsequent processes, thereby preventing unwelded products from leaving the factory.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0006] A single-station welding information acquisition device includes: a base plate, fixed on the welding table; a welding fixture, mounted on the base plate via four support rods, for placing the lithium battery cover to be welded; and an information acquisition mechanism, including a barcode scanner connected to the computer at the current welding station, the computer connected to the intranet, and clearance holes at the bottom of the welding fixture.

[0007] Preferably, the single-station welding information acquisition device further includes a first support plate, a second support plate, a screw, and a nut. The first support plate is installed on the base plate, the second support plate is installed on the first support plate, the barcode scanner is fixed on the second support plate, and the screw passes through the first support plate and is installed in conjunction with the nut to adjust the tilt angle of the second support plate, thereby adjusting the orientation of the barcode scanner.

[0008] Preferably, the first support plate has an elongated mounting hole, through which a screw passes to adjust the height of the second support plate, thereby adjusting the height of the barcode scanner.

[0009] Preferably, the base plate has an installation groove, in which a slider is slidably installed. The top of the slider is fixed to the first support plate. An adjusting rod is threaded onto the slider, passing through the slider and threadedly connected to it. Both ends of the adjusting rod are rotatably connected to the base plate. Rotating the adjusting rod allows the slider to move along the installation groove to adjust the lateral position of the first support plate.

[0010] Preferably, the welding fixture has a groove on its top for supporting and limiting the lithium battery cover.

[0011] Preferably, a jet pipe is installed on the base plate, a valve is installed on the jet pipe, one end of the jet pipe is connected to a clean high-pressure air source, and the jet nozzle of the jet pipe faces the barcode scanner.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] (1) This utility model sets up a base plate, welding fixture and collection mechanism. The information collection mechanism collects information on the lithium battery cover plate before welding and uploads it to the system to establish a database for the subsequent process to intercept shipment. Unwelded products will not have welding information. Shipment will intercept products with incomplete information and pick them out to prevent unwelded products from flowing out.

[0014] (2) By setting a first support plate, a second support plate, a screw and a nut, this utility model can easily adjust the orientation of the barcode scanner so that it can be aligned with the barcode on the lithium battery cover.

[0015] (3) By opening a long strip-shaped mounting hole on the first support plate, the height of the barcode scanner can be adjusted, making it easier to scan codes.

[0016] (4) By setting the mounting groove, slider and adjusting rod, this utility model can easily adjust the barcode scanner horizontally, which facilitates the barcode scanning operation;

[0017] (5) By opening a groove on the top of the welding fixture, this utility model can conveniently support and limit the lithium battery cover plate;

[0018] (6) By installing an air jet pipe on the base plate, this utility model can remove the floating dust on the lens of the barcode scanner, which is beneficial to the continuous operation of the barcode scanner. Attached Figure Description

[0019] Figure 1 A schematic diagram of the single-station welding information acquisition device provided by this utility model;

[0020] Figure 2 This is a schematic diagram of the installation structure of the information collection agency;

[0021] Figure 3 This is a structural schematic diagram of the welding fixture;

[0022] Figure 4 This is a diagram illustrating the installation of a barcode scanner.

[0023] Figure 5 This is a schematic diagram of the connection structure between the adjusting rod and the slider.

[0024] The corresponding names of the attached figures are: 1-base plate, 2-welding fixture, 3-information acquisition mechanism, 4-air jet pipe, 11-mounting groove, 12-slider, 13-adjusting rod, 21-avoidance hole, 22-slot, 31-code scanner, 32-first support plate, 33-second support plate, 34-screw, 35-nut, 36-mounting hole. Detailed Implementation

[0025] The present invention will be further described below with reference to the accompanying drawings and embodiments. The embodiments of the present invention include, but are not limited to, the following embodiments.

[0026] Example 1:

[0027] like Figure 1-5 As shown, the single-station welding information collection device provided by this utility model includes: a base plate 1 fixed on the welding table; a welding fixture 2 fixedly installed on the base plate 1 by four support rods; during welding, a lithium battery cover is placed on the welding fixture 2 and welded using a welding machine; an information collection mechanism 3 is set on the base plate 1 at the bottom of the welding fixture 2 to scan the lithium battery cover on the welding fixture and upload the serial number and other information obtained by scanning to the product barcode field of the network system; after scanning, the welding machine starts welding; when welding is completed, since the welding machine is also connected to the network, the computer at the corresponding welding station uploads the welding parameters (welding start time, stop time, station number, etc.) to the parameter field corresponding to the barcode field and saves and uploads them to the system for later shipment interception and capture of the corresponding product information. When shipment is required, the welding information of the lithium battery cover can be queried in the system. Lithium battery covers with incomplete welding information cannot be shipped, thus intercepting unwelded lithium battery covers, preventing defective products from leaving the warehouse, avoiding customer complaints due to unwelded products leaving the warehouse, and preventing a series of return investigations and claims that waste rework resources, thereby increasing customer credibility and maintaining a good corporate image. Specifically, the information collection device 3 includes a barcode scanner 31, which is connected to the computer at the current welding station. The computer is connected to the intranet. The barcode scanner 31 has its nozzle facing the bottom of the welding fixture 2. The bottom of the welding fixture 2 has a clearance hole 21 at the position of the barcode (QR code) on the lithium battery cover. The barcode scanner 31 can scan the barcode on the lithium battery cover, thereby completing the barcode scanning operation. After scanning, the barcode scanner 31 transmits the information to the computer, which then uploads it to the product barcode column of the product traceability system. After welding is completed, the computer automatically records the welding torch operation information and uploads it to the parameter column of the corresponding product barcode column, completing the product information entry operation. When shipment is required, the packaging should enable the welding data comparison function to intercept products with missing welding information and prevent defective products from being shipped out.

[0028] By setting up a base plate 1, welding fixture 2, and data collection mechanism 3, the information collection mechanism 3 collects information on the lithium battery cover plate before welding and uploads it to the system. This establishes a database for subsequent shipment interception. Unwelded products will not have welding information, and shipments will intercept and pick out products with incomplete information to prevent unwelded products from being shipped out.

[0029] Example 2:

[0030] like Figure 2 and Figure 4 As shown, a first support plate 32 is installed on the base plate 1, and a second support plate 33 is installed on the first support plate 32. The barcode scanner 31 is fixed on the second support plate 33, and a screw 34 is installed on the second support plate 33. The screw 34 passes through the first support plate 32 and is fitted with a nut 35. Therefore, the tilt angle of the second support plate 33 can be easily adjusted, thereby adjusting the orientation of the barcode scanner 31 so that it can be aligned with the barcode on the lithium battery cover.

[0031] By setting the first support plate 32, the second support plate 33, the screw 34 and the nut 35, the orientation of the barcode scanner 31 can be easily adjusted so that it can be aligned with the barcode on the lithium battery cover.

[0032] Example 3:

[0033] like Figure 4 As shown, an elongated mounting hole 36 is opened on the first support plate 32, and the screw 34 passes through the mounting hole 36, thereby adjusting the height of the second support plate 33, that is, adjusting the height of the barcode scanner 31, so that the distance between the barcode scanner 31 and the lithium battery cover plate can be appropriate, making it easier to scan.

[0034] By opening elongated mounting holes 36 on the first support plate 32, the height of the barcode scanner 31 can be adjusted, making it easier to perform barcode scanning.

[0035] Example 4:

[0036] like Figure 2 and Figure 5 As shown, a T-shaped mounting groove 11 is provided on the base plate 1. A slider 12 is slidably mounted in the mounting groove 11. The top of the slider 12 is fixed to the first support plate 32. An adjusting rod 13 is threaded onto the slider 12. The adjusting rod 13 passes through the slider 12 and is threadedly connected to the slider 12. Both ends of the adjusting rod 13 are rotatably connected to the base plate 1. In use, rotating the adjusting rod 13 causes the slider 12 to move along the mounting groove 11, thereby adjusting the lateral position of the first support plate 32, that is, adjusting the lateral position of the barcode scanner 31 relative to the lithium battery cover, so that it can better focus on the barcode on the lithium battery cover, facilitating the barcode scanning operation of the barcode scanner 31.

[0037] By setting the mounting slot 11, slider 12 and adjusting rod 13, the barcode scanner 31 can be easily adjusted horizontally, which facilitates the barcode scanning operation of the barcode scanner 31.

[0038] Example 5:

[0039] like Figure 3 As shown, a groove 22 is opened on the top of the welding fixture 2. The outline of the groove 22 matches the outline of the lithium battery cover. The lithium battery cover is placed in the groove 22 to support and limit the lithium battery cover.

[0040] By opening a groove 22 on the top of the welding fixture 2, the lithium battery cover can be easily supported and limited.

[0041] Example 6:

[0042] like Figure 1 As shown, the jet pipe 4 is magnetically fixed on the base plate 1. A valve is installed on the jet pipe 4. One end of the jet pipe 4 is connected to a clean high-pressure air source (such as a nitrogen or carbon dioxide cylinder). The jet nozzle of the jet pipe 4 faces the barcode scanner 31. When in use, if the lens of the barcode scanner 31 is contaminated with dust, the valve can be opened to allow gas to be sprayed out from the jet pipe 4 to remove the floating dust from the lens of the barcode scanner 31, which is beneficial to the continuous operation of the barcode scanner 31.

[0043] By installing the jet pipe 4 on the base plate 1, the floating dust on the lens of the barcode scanner 31 can be removed, which is beneficial to the continuous operation of the barcode scanner 31.

[0044] Working Principle: During use, place the lithium battery cover on top of welding fixture 2, step on the start switch to activate the barcode scanner 31, which scans the barcode on the bottom of the lithium battery cover. After scanning, the information is transmitted to the computer, which uploads it to the product barcode field of the product traceability system. The welding machine then begins welding. After welding is complete, the computer automatically records the welding torch's operation information and uploads it to the parameter field of the corresponding product barcode, completing the product information entry. When shipping, the packaging activates the welding data comparison function to intercept products with missing welding information, preventing defective products from leaving the factory. This avoids customer complaints due to unwelded products, preventing a series of returns, investigations, claims, and other rework resource waste, increasing customer credibility, and maintaining a good corporate image.

Claims

1. A single-station welding information acquisition device, characterized in that, include: The base plate (1) is fixed on the welding table; Welding fixture (2) is installed above the base plate (1) by four support rods and is used to place the lithium battery cover to be welded; The information collection mechanism (3) includes a barcode scanner (31), which is connected to the computer of the current welding station. The computer is connected to the intranet, and the welding fixture (2) has a clearance hole (21) at the bottom.

2. The single-station welding information acquisition device according to claim 1, characterized in that, It also includes a first support plate (32), a second support plate (33), a screw (34) and a nut (35). The first support plate (32) is mounted on the base plate (1), the second support plate (33) is mounted on the first support plate (32), the barcode scanner (31) is fixed on the second support plate (33), the screw (34) passes through the first support plate (32) and is installed in conjunction with the nut (35) to adjust the tilt angle of the second support plate (33), thereby adjusting the orientation of the barcode scanner (31).

3. The single-station welding information acquisition device according to claim 2, characterized in that, The first support plate (32) has an elongated mounting hole (36), and the screw (34) passes through the mounting hole (36) to adjust the height of the second support plate (33), thereby adjusting the height of the barcode scanner (31).

4. The single-station welding information acquisition device according to claim 2, characterized in that, The base plate (1) has an installation groove (11) and a slider (12) is slidably installed in the installation groove (11). The top of the slider (12) is fixed to the first support plate (32). An adjusting rod (13) is threadedly installed on the slider (12). The adjusting rod (13) passes through the slider (12) and is threadedly connected to the slider (12). Both ends of the adjusting rod (13) are rotatably connected to the base plate (1). Rotating the adjusting rod (13) can move the slider (12) along the installation groove (11) to adjust the lateral position of the first support plate (32).

5. The single-station welding information acquisition device according to claim 1, characterized in that, The welding fixture (2) has a groove (22) on its top, which is used to support and limit the lithium battery cover plate.

6. The single-station welding information acquisition device according to claim 1, characterized in that, A jet pipe (4) is installed on the base plate (1), a valve is installed on the jet pipe (4), one end of the jet pipe (4) is connected to a clean high-pressure air source, and the jet nozzle of the jet pipe (4) faces the barcode scanner (31).

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