A welding angle adjustment device

CN224913995UActive Publication Date: 2026-10-30鸿舸半导体设备(上海)有限公司
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Patent Information

Application Number
CN202521360040.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-06-30
Publication Date
2026-10-30
Estimated Expiration
2035-06-30

AI Technical Summary

Technical Problem

[0003]这样的焊接方式,存在焊接角度误差大、夹具易划伤工件、角度精度不达标等缺点

Benefits of technology

通过支撑架对焊接管件进行支撑,通过旋转底盘带动角度调节杆进行转动,从而带动焊接管件进行转动,实现对焊接管件的小角度调节,减小了焊接角度误差,提高了角度的焊接精度。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to welding auxiliary equipment technical field, more particularly to a kind of welding angle adjusting device. Welding angle adjusting device includes base, rotary base, angle adjusting rod and support frame;The rotary base and the support frame are all set on the base;One end of the angle adjusting rod is fixedly arranged on the rotary base, and the other end of the angle adjusting rod is connected with welding pipe fitting by the connecting structure;Support groove is provided on the support frame, and the support groove is used to support welding pipe fitting.The beneficial effects of the utility model embodiment are that welding pipe fitting is supported by support frame, the rotary base drives angle adjusting rod to rotate, thereby driving welding pipe fitting to rotate, small-angle adjustment to welding pipe fitting is realized, welding angle error is reduced, and the welding precision of angle is improved.
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Description

Technical Field

[0001] This utility model relates to the field of welding auxiliary equipment technology, and more specifically, to a welding angle adjustment device. Background Technology

[0002] On existing semiconductor gas pipeline production lines, when welding at angles, it is necessary to manually estimate the approximate angle and fix it by spot welding. Then, a fully automatic argon arc welding machine is used for welding. After welding, the angle is measured with an angle ruler. If there is a deviation, it is fine-tuned with a fixture.

[0003] This welding method has disadvantages such as large welding angle errors, easy scratching of workpieces by fixtures, and substandard angle accuracy. Utility Model Content

[0004] The purpose of this invention is to provide a welding angle adjustment device that can solve the above-mentioned technical problems.

[0005] The embodiments of this utility model are implemented as follows: This utility model provides a welding angle adjustment device, including a base, a rotating base, an angle adjustment rod, and a support frame; Both the rotating chassis and the support frame are mounted on the base. One end of the angle adjustment rod is fixedly mounted on the rotating chassis, and the other end of the angle adjustment rod is connected to the welded pipe fitting through the connecting structure. The support frame is provided with a placement groove for placing welded pipe fittings.

[0006] In an optional embodiment, a lifting device is also included, which is disposed on the base and is used to adjust the height of the end of the welded pipe fitting.

[0007] In an optional embodiment, the lifting device includes a lifting bracket and a lifting support. The lifting bracket is fixedly mounted on the base, and the lifting support is slidably mounted on the lifting bracket; The lifting bracket is provided with an adjustment gap that allows the angle adjustment rod to pass through.

[0008] In an optional embodiment, a tray is provided on the lifting bracket; The tray is provided with positioning grooves for positioning the welded pipe fittings; The tray is provided with through holes, and the through holes are provided in accordance with the adjustment gap.

[0009] In an optional embodiment, there are multiple positioning grooves, each with a different width or shape, for use with different welded pipe fittings.

[0010] In an optional embodiment, the tray and the lifting bracket are detachably connected.

[0011] In an optional embodiment, the connection between the lifting bracket and the lifting support can be a snap-fit, a damped connection, or a bolted connection.

[0012] In an optional embodiment, the lifting bracket is connected to a power device for driving the lifting bracket to slide on the lifting support.

[0013] In an optional embodiment, the rotating chassis includes a base plate and a turntable; The base plate is fixedly mounted on the base, and the turntable is rotatably mounted on the base plate.

[0014] In an optional embodiment, a pointer is connected to the angle adjustment rod, and a scale matching the pointer is provided on the rotating base.

[0015] The beneficial effects of this utility model embodiment are: The welded pipe fittings are supported by a support frame, and the angle adjustment rod is rotated by rotating the chassis, thereby rotating the welded pipe fittings. This allows for small-angle adjustment of the welded pipe fittings, reducing welding angle errors and improving welding accuracy. Attached Figure Description

[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 A front view of the welding angle adjustment device provided in an embodiment of this utility model; Figure 2 A three-dimensional structural schematic diagram of the welding angle adjustment device provided in the embodiment of this utility model; Figure 3 A three-dimensional structural diagram of the support frame for the welding angle adjustment device provided in an embodiment of this utility model; Figure 4 A three-dimensional structural diagram of the tray of the welding angle adjustment device provided in this embodiment of the utility model.

[0018] Icons: 1-Base; 2-Rotating chassis; 3-Lifting bracket; 4-Lifting support; 5-Tray; 6-Angle adjustment rod; 7-Connecting structure; 8-Welded fittings; 9-Support frame; 10-Pointer; 11-Scale; 12-Positioning groove; 13-Placement groove; 14-Snap-fit ​​strip; 15-Snap-fit ​​groove; 16-Through hole; 17-Slot. Detailed Implementation

[0019] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0020] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0021] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0022] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this utility model is in use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first," "second," and "third," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0023] Furthermore, terms such as "horizontal," "vertical," and "sag" do not imply that components must be absolutely horizontal or suspended, but rather that they can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal relative to "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0024] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0025] The following is combined Figures 1 to 4 The following describes some embodiments of the present invention in detail. Unless otherwise specified, the following embodiments and features can be combined with each other.

[0026] In existing technologies, welding semiconductor gas channels inevitably introduces small errors, affecting subsequent use. To mitigate these errors, it is typically necessary to manually estimate the approximate angle, fix it, and then make precise adjustments. However, manual adjustments result in significant errors and cannot guarantee the accuracy of the angle.

[0027] To solve the above problems, this utility model provides a welding angle adjustment device, such as... Figure 1 and Figure 2 As shown, it includes a base 1, a rotating chassis 2, an angle adjusting rod 6, and a support frame 9; the rotating chassis 2 and the support frame 9 are both mounted on the base 1; one end of the angle adjusting rod 6 is mounted on the rotating chassis 2, and the other end of the angle adjusting rod 6 is connected to the welded pipe fitting 8 through the connecting structure 7; the support frame 9 is provided with a placement groove 13, which is used to place the welded pipe fitting 8.

[0028] In this embodiment, the base 1 is used to support the overall structure and play a role in stabilizing the structure.

[0029] Specifically, in this embodiment, both the rotating chassis 2 and the support frame 9 are fixedly mounted on the base 1. The support frame 9 is detachably fixed to the base 1. A placement groove 13 is provided on the support frame 9, and the welding pipe 8 is placed in the placement groove 13. The placement groove 13 supports the pipe to be welded, and the angle adjustment rod 6 drives the welding pipe 8 to rotate, thereby creating a twisting effect on the pipe and achieving the purpose of adjusting the angle of the pipe.

[0030] More specifically, in this embodiment, the support frame 9 is provided with a snap-fit ​​groove 15, which can cooperate with the snap-fit ​​strip 14 on the base 1 to realize the snap-fit ​​connection between the support frame 9 and the base 1, such as... Figure 2 and Figure 3 As shown.

[0031] It is understood that in this embodiment, the support frame 9 and the base 1 are connected by a snap-fit, but it is not limited to snap-fit. It can also be other types of connection, such as bolt fixing connection, welding, etc., as long as it can achieve the goal of fixing the support frame 9 on the base 1 and ensuring the connection stability between the support frame 9 and the base 1.

[0032] In this embodiment, the rotating base 2 is fixedly mounted on the base 1 by a snap-fit ​​connection, and the angle adjustment rod 6 is rotatably mounted on the rotating base 2, while the rotating base 2 remains stationary; or the angle adjustment rod 6 is fixedly mounted on the rotating base 2 and can rotate on its own under the action of the rotating base 2. A connecting structure 7 is provided at the upper end of the angle adjustment rod 6 or at another corresponding position, which can be used to connect the welded pipe fitting 8.

[0033] In this embodiment, the connecting structure 7 on the angle adjusting rod 6 is a mounting groove. One end of the welded pipe 8 is inserted into the mounting groove, so that the rotation of the angle adjusting rod 6 drives the welded pipe 8 to twist, thereby adjusting the welding angle of the welded pipe 8.

[0034] In this embodiment, the connecting structure 7 on the angle adjusting rod 6 can also be a clamp, a set screw, or other structure, thereby achieving a fixed connection between the angle adjusting rod 6 and the welding pipe 8, and thus achieving the purpose of adjusting the welding angle of the welding pipe 8.

[0035] In this embodiment, the placement groove 13 on the support frame 9 is set as a rectangular groove, which can better position the welded pipe 8.

[0036] In use, after the welded pipe fitting 8 passes through the placement groove 13 on the support frame 9, its end is connected to the angle adjustment rod 6 through the connecting structure 7. When the welded pipe fitting 8 needs to be adjusted in the horizontal direction, the rotating base 2 or the angle adjustment rod 6 is rotated gently. Under the action of the connecting structure 7, the end of the welded pipe fitting 8 can produce a certain angle change, thereby realizing the angle adjustment of the welded pipe fitting 8 in the horizontal direction.

[0037] In an optional embodiment, a lifting device is also included, which is disposed on the base 1 and is used to adjust the height of the end of the welded pipe 8.

[0038] In this embodiment, the lifting device is connected to the end of the welded pipe 8. Specifically, the end of the welded pipe 8 is mounted on the lifting device. By raising and lowering the lifting device, the end of the welded pipe 8 can be raised and lowered, thereby achieving vertical angle adjustment of the welded pipe 8.

[0039] Specifically, during use, after the welded pipe fitting 8 is placed on the lifting device, the lifting device makes a small adjustment to its height, thereby achieving precise adjustment of the vertical angle of the welded pipe fitting 8.

[0040] In this embodiment, when the connecting structure 7 on the angle adjustment rod 6 is a mounting groove, the mounting groove is a strip-shaped groove, and the end of the welded pipe 8 can slide up and down in the mounting groove under the action of the lifting device.

[0041] In this embodiment, when the connecting structure 7 of the angle adjusting rod 6 is a clamp or other clamping component, the clamping component has a rotation limit between itself and the angle adjusting rod 6, and is slidably connected to the angle adjusting rod 6. It can rotate synchronously with the angle adjusting rod 6, and can slide relative to the angle adjusting rod 6 with the welding pipe 8 when the lifting device drives the welding pipe 8 to rise and fall.

[0042] In an optional embodiment, the lifting device includes a lifting bracket 3 and a lifting support 4; the lifting bracket 3 is fixedly mounted on the base 1, and the lifting support 4 is slidably mounted on the lifting bracket 3; the lifting support 4 is provided with an adjustment gap that allows the angle adjustment rod 6 to pass through.

[0043] In this embodiment, the lifting bracket 3 is fixedly mounted on the base 1. Specifically, the fixing method can be an integral installation, or it can be welding, riveting, bolting, snap-fitting, etc., as long as it can achieve a fixed connection and ensure the stability of the lifting bracket 3.

[0044] In this embodiment, one end of the lifting bracket 4 is slidably mounted on the lifting support 3, and the other end is used to support the welded pipe fitting 8.

[0045] Specifically, in this embodiment, the lifting bracket 4 has an adjustment gap that allows the angle adjustment rod 6 to pass through, thereby enabling both the horizontal and vertical angles of the welded pipe 8 to be adjusted.

[0046] In an optional embodiment, the connection between the lifting bracket 4 and the lifting support 3 is a snap-fit ​​connection, a damping connection, or a bolt connection.

[0047] In this embodiment, the lifting bracket 4 can be connected to the lifting support 3 in different ways to achieve the positioning of the lifting bracket 4 at different heights of the lifting support 3.

[0048] Specifically, in this embodiment, the lifting bracket 4 can be connected to the lifting support 3 by snap-fit. For example, multiple snap-fit ​​slots 15 are provided on the lifting support 3, and snap-fit ​​hooks are provided on the lifting bracket 4. Different snap-fit ​​hooks snap into different snap-fit ​​slots 15 to form different height positioning.

[0049] Specifically, in this embodiment, the lifting bracket 4 can be slidably positioned with the lifting support 3 through a damping connection. For example, a fitting groove is provided at one end of the lifting bracket 4, which fits onto the lifting support 3. A damping pad is provided on the inner wall of the fitting groove and connected to the outer wall of the lifting support 3. This allows the lifting bracket 4 to slide on the lifting support 3 under the action of force, and also allows the lifting bracket 4 to be positioned at a certain height on the lifting support 3 under the action of the damping pad after the force is removed.

[0050] Specifically, in this embodiment, the lifting bracket 4 can be slidably positioned with the lifting support 3 by means of bolt engagement. For example, a fitting groove is provided at one end of the lifting bracket 4, which fits onto the lifting support 3. A threaded hole is provided on the side wall of the fitting groove, and the bolt passes through the threaded hole and abuts against the outer wall of the lifting support 3. When the lifting bracket 4 needs height adjustment, the bolt is turned in the opposite direction to separate it from the lifting support 3. When the lifting bracket 4 reaches the set height, the bolt is turned to engage with the lifting support 3, thus achieving positioning.

[0051] It should be noted that in this embodiment, the connection between the lifting bracket 4 and the lifting support 3 can be as described above, such as snap-fit, damping connection or bolt abutment, but it is not limited to the above methods. It can also be other connection methods, as long as it can achieve positioning between the lifting bracket 4 and the lifting support 3.

[0052] In an optional embodiment, the lifting bracket 4 is provided with a tray 5, and the tray 5 is provided with a positioning groove 12 for positioning the welded pipe 8; the tray 5 is provided with a through hole 16, and the through hole 16 is provided corresponding to the adjustment gap.

[0053] In this embodiment, after the pallet 5 is set on the lifting bracket 4, by replacing different pallets 5, different positioning slots 12 on different pallets 5 can be used to connect with different welded pipe fittings 8, so as to realize the positioning and angle adjustment of different pipe fittings.

[0054] In this embodiment, after the through hole 16 is provided on the tray 5, the angle adjustment rod 6 can pass through the through hole 16 and connect with the welded pipe 8 above the tray 5.

[0055] In an optional embodiment, there are multiple positioning grooves 12, and the width or shape of the multiple positioning grooves 12 are different to accommodate different welded pipe fittings 8.

[0056] In this embodiment, after multiple positioning slots 12 are provided on the tray 5, different welded pipe fittings 8 can be positioned by adjusting the tray 5, thereby reducing the frequency of tray 5 replacement, which is convenient to use and convenient to place and transport the tray 5.

[0057] like Figure 4 As shown, in this embodiment, a slot 17 matching the lifting bracket 4 is provided below the tray 5, and the lifting bracket 4 is inserted into the slot 17 to achieve relative positioning with the tray 5.

[0058] Specifically, in this embodiment, there are multiple slots 17, and the positioning slot 12 can be selected by matching the lifting bracket 4 with different slots 17.

[0059] In an optional embodiment, the tray 5 and the lifting bracket 4 are detachably connected.

[0060] In this embodiment, there are many ways to connect the tray 5 and the lifting bracket 4, such as snap-fit, bolt-fixed connection, adhesive connection and other detachable connection methods.

[0061] In an optional embodiment, the lifting bracket 4 is connected to a power device for driving the lifting bracket 4 to slide on the lifting support 3.

[0062] In this embodiment, a power device is provided on the lifting bracket 4. The power device drives the lifting bracket 4 to slide up and down on the lifting support 3, thereby facilitating angle adjustment.

[0063] Specifically, in this embodiment, the power unit can be an electric motor, a hydraulic cylinder, a pneumatic cylinder, or the like.

[0064] More specifically, in this embodiment, a transmission device, such as a gear transmission mechanism or a rack and pinion transmission mechanism, can also be connected between the power unit and the lifting bracket 4.

[0065] In an optional embodiment, a pointer 10 is connected to the angle adjustment rod 6, and a scale 11 matching the pointer 10 is provided on the rotating base 2.

[0066] In this embodiment, the rotating base 2 is fixed, the angle adjustment rod 6 rotates, and a pointer 10 is set at the lower part of the angle adjustment rod 6. A scale 11 for displaying the rotation angle is set around the pointer 10 on the rotating base 2. Thus, the cooperation between the pointer 10 and the scale 11 can display the torsion angle of the welded pipe 8 in real time.

[0067] The beneficial effects of this utility model embodiment are: The welding pipe 8 is supported by the support frame 9, and the angle adjustment rod 6 is rotated by the rotating base 2, thereby rotating the welding pipe 8 and realizing the angle adjustment of the welding pipe 8, reducing the welding angle error and improving the welding accuracy of the angle.

[0068] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A welding angle adjustment device, characterized in that, Includes a base, a rotating chassis, an angle adjustment rod, and a support frame; Both the rotating chassis and the support frame are mounted on the base. One end of the angle adjustment rod is fixedly mounted on the rotating chassis, and the other end of the angle adjustment rod is connected to the welded pipe fitting through a connecting structure. The support frame is provided with a placement groove for placing welded pipe fittings.

2. The welding angle adjustment device according to claim 1, characterized in that, It also includes a lifting device, which is mounted on the base and is used to adjust the height of the end of the welded pipe fitting.

3. The welding angle adjustment device according to claim 2, characterized in that, The lifting device includes a lifting bracket and a lifting support; The lifting bracket is fixedly mounted on the base, and the lifting support is slidably mounted on the lifting bracket; The lifting bracket is provided with an adjustment gap that allows the angle adjustment rod to pass through.

4. The welding angle adjustment device according to claim 3, characterized in that, The lifting bracket is equipped with a tray; The tray is provided with positioning grooves for positioning the welded pipe fittings; The tray is provided with through holes, and the through holes are provided in accordance with the adjustment gap.

5. The welding angle adjustment device according to claim 4, characterized in that, The number of positioning grooves is multiple, and the width or shape of the multiple positioning grooves are different, which are used to adapt to different welded pipe fittings.

6. The welding angle adjustment device according to claim 4, characterized in that, The tray and the lifting bracket are detachably connected.

7. The welding angle adjustment device according to claim 3, characterized in that, The connection between the lifting bracket and the lifting support can be a snap-fit, a damped connection, or a bolted connection.

8. The welding angle adjustment device according to claim 3, characterized in that, The lifting bracket is connected to a power unit, which is used to drive the lifting bracket to slide on the lifting support.

9. The welding angle adjustment device according to claim 1, characterized in that, The rotating chassis includes a base plate and a turntable; The base plate is fixedly mounted on the base, and the turntable is rotatably mounted on the base plate.

10. The welding angle adjustment device according to claim 1, characterized in that, A pointer is connected to the angle adjustment rod, and a scale matching the pointer is provided on the rotating base.