A bolt riveting assembly apparatus
Patent Information
- Application Number
- CN202522628476.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-11
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-12-11
AI Technical Summary
在单工位的情况下,人工放置压铆工件和压铆螺柱存在安全隐患,易引起人员工伤事故,同时生产效率低下,无法适用于大批量压铆件生产
[0015]本实用新型相较于现有技术,其有益效果为:1、在本实用新型中,将压铆工件放置在工件固定组件上,并对压铆工件进行限位,通过凸轮分割器带动转盘顺时针转动带动工件固定组件依次经过搬运组件、压合组件和检测出料机构,从而使工件固定组件上的压铆工件依次完成压铆螺柱上料、对压铆工件和压铆螺柱压合和对压铆后的压铆工件进行检测和分类下料,在压铆螺柱上料过程中,通过自动上料组件将压铆螺柱移动至预设位置,通过搬运组件对预设位置的压铆螺柱进行夹取搬运至压铆工件上,完成压铆螺柱的自动上料;
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Figure CN224914063U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of riveting equipment technology, specifically to a bolt riveting assembly equipment. Background Technology
[0002] In automobiles and home appliances, riveting is often used to plastically deform the body material, allowing it to be joined with rivet screws and nuts for easy installation with other components and efficient connection of structural parts.
[0003] Chinese patent CN222283577U discloses an automatic riveting machine, including a base, a lower die mounted on the base with four support columns, each corresponding to one of the four riveting holes on a circuit board, and a sleeve placed on top of each support column; an upper die positioned above the lower die, with a punch that engages with the support columns; and a lifting mechanism mounted on the base and connected to the upper die. The lifting mechanism drives the upper die to descend, causing the punch to engage with the support columns to rivet the sleeve to the circuit board. In use, the circuit board is placed above the sleeve, with the top of the sleeve passing through the riveting hole on the circuit board; then the lifting mechanism drives the upper die to descend, causing the punch to engage with the support columns, thereby riveting the sleeve to the circuit board. However, this device still has the following problems: In a single-station setting, manually placing the riveted workpieces and riveting studs poses safety hazards and can easily lead to work-related injuries. At the same time, it results in low production efficiency and is not suitable for mass production of riveted parts.
[0004] Based on this, the present invention designs a bolt riveting assembly device to solve the above problems. Utility Model Content
[0005] In view of the above-mentioned shortcomings of the existing technology, the present invention provides a bolt riveting assembly device.
[0006] To achieve the above objectives, this utility model provides the following technical solution: A bolt riveting assembly device includes a multi-station turntable assembly, and also includes a workpiece fixing assembly, a standard parts feeding assembly, a pressing assembly, and a detection and discharging mechanism; The multi-station turntable assembly includes a machine base, a turntable, a cam divider, and a drive motor. The cam divider is fixedly mounted on the machine base and its output end is fixedly connected to the turntable. The drive motor is fixedly mounted on the machine base and its output end is fixedly connected to the cam divider. Multiple workpiece fixing components for fixing workpieces are evenly installed in a circular array on the turntable. A standard part feeding component for automatically feeding the press-fit studs is installed on the left side of the machine base. A pressing component for pressing the press-fit studs after press-fit installation is installed on the front side of the machine base. A detection and discharge mechanism for detection and sorting is installed on the right side of the machine base. The standard parts feeding assembly includes an automatic feeding assembly and a conveying assembly; both the automatic feeding assembly and the conveying assembly are mounted on the machine base. Furthermore, the workpiece fixing assembly includes a fixing support assembly and a limiting assembly. The fixing support assembly is mounted on the turntable, and the limiting assembly is connected to the fixing support assembly.
[0007] Furthermore, the fixed support assembly includes a support plate, a limiting rod, a buffer spring, and a fixed plate. The support plate is fixedly installed on the turntable. Multiple limiting rods are fixedly installed on the support plate, and each limiting rod is slidably connected to the fixed plate. The buffer spring is fitted onto the limiting rod, and both ends of the buffer spring are fixedly connected to the support plate and the fixed plate, respectively.
[0008] Furthermore, the automatic feeding assembly includes a vibrator, a first fixed frame, a servo motor, a second fixed plate, a rotating disk, a first laser sensor, and support blocks. The vibrator is fixedly installed on the left end of the machine base. The first fixed frame is fixedly installed on the machine base. The servo motor is fixedly installed on the first fixed frame, and the output end of the servo motor is fixedly connected to the rotating disk. The rotating disk is rotatably connected to the second fixed plate. Multiple support blocks are fixedly installed on the first fixed frame, and the support blocks are fixedly connected to the second fixed plate. The first laser sensor is located between the second fixed plate and the first fixed frame and is fixedly installed on the first fixed frame. Multiple limiting holes are provided on the rotating disk.
[0009] Furthermore, the conveying assembly includes a gantry frame one, a linear module one, a fixed frame two, a cylinder one, a moving plate one, a clamping cylinder one, and a fixed frame three. The gantry frame one is fixedly installed on the left end of the machine tool. The linear module one is fixedly installed on the gantry frame one, and the output end of the linear module one is fixedly connected to the fixed frame two. The cylinder one is fixedly installed on the fixed frame two, and the output end of the cylinder one is fixedly connected to the moving plate one. The moving plate one is slidably connected to the fixed frame two. The fixed frame three is fixedly installed on the moving plate one, and multiple clamping cylinders one are fixedly installed on the fixed frame three. All clamping cylinders one are fixedly connected to the moving plate one.
[0010] Furthermore, the pressing assembly includes a support frame three, a hydraulic cylinder, a limiting rod two, a fixed plate three, a buffer spring two, a pressure rod, a support plate two, and a pressure block. The support frame three is fixedly installed at the front end of the machine. The hydraulic cylinder is fixedly installed on the support frame three, and the output end of the hydraulic cylinder is fixedly installed on the fixed plate three. Two limiting rods two are fixedly installed at the top of the fixed plate three, and the limiting rods two are slidably connected to the support frame three. Multiple pressure rods are slidably connected to the fixed plate three and the support plate two respectively. The buffer spring two is sleeved on the pressure rod, and both ends of the buffer spring two are fixedly connected to the fixed plate three and the support plate two respectively. A pressure block is fixedly installed on the support plate two.
[0011] Furthermore, the detection and discharge mechanism includes a moving component, a clamping component, a pushing component, a detection component, and a sorting and discharge mechanism. The moving component, the pushing component, the detection component, and the sorting and discharge mechanism are all installed on the right end of the machine. Two sets of clamping components are symmetrically fixed on the moving component.
[0012] Furthermore, the moving component includes a gantry frame two, a linear module two, a fixed plate five, a moving plate two, a support plate three, and a cylinder two. The gantry frame two is fixedly installed at the right end of the machine tool. The linear module two is fixedly installed on the gantry frame two. The output end of the linear module two is fixedly connected to the fixed plate five. The cylinder two is fixedly installed on the fixed plate five, and the output end of the cylinder two is fixedly connected to the moving plate two. The moving plate two and the fixed plate five are in a limited sliding connection. Two sets of support plates three are symmetrically fixedly installed on the moving plate two, and both support plates three are connected to the clamping component. The clamping assembly includes a clamping cylinder II, a clamping block, a buffer spring III, and a buffer plate. The clamping cylinder II is fixedly installed on both sets of support plates III, and the output end of the clamping cylinder II is fixedly installed with a clamping block. Multiple buffer springs III are fixedly installed on the left clamping block, and the buffer springs III are all fixedly connected to the buffer plate.
[0013] Furthermore, the pushing assembly includes a cylinder three, a push plate and push rods. The cylinder three is fixedly installed at the right end of the machine base and corresponds to the buffer plate. The push plate is fixedly installed at the output end of the cylinder three and multiple push rods are fixedly installed on the push plate. The detection assembly includes a mounting frame, a detection plate, a cylinder four, a limit block three, a limit block four, a mounting plate, and a laser sensor two. The mounting frame is fixedly mounted on the machine base. The cylinder four is fixedly mounted inside the mounting frame. The detection plate is fixedly mounted on the output end of the cylinder four, and the detection plate is slidably connected to the mounting frame. Limit blocks three are fixedly mounted at both the front and rear ends of the top of the mounting frame. Two sets of limit blocks four are fixedly mounted at both the left and right ends of the top of the mounting frame. The mounting plate is fixedly mounted at both the front and rear ends of the mounting frame, and the laser sensor two is fixedly mounted on each mounting plate.
[0014] Furthermore, the sorting and discharging mechanism includes a belt conveyor, a support frame four, a cylinder five, a pusher block, and a collection box. The belt conveyor and the support frame four are both fixedly installed on the machine base, and the cylinder five is fixedly installed on the support frame four. A pusher block is fixedly installed at the output end of the cylinder five. A collection box for collecting defective products is fixedly installed on the machine base, and the collection box is located in front of the belt conveyor.
[0015] Compared with the prior art, the advantages of this utility model are as follows: 1. In this utility model, the riveting workpiece is placed on the workpiece fixing component and the riveting workpiece is limited. The turntable is driven to rotate clockwise by the cam divider, which drives the workpiece fixing component to pass through the conveying component, the pressing component and the detection and unloading mechanism in sequence. Thus, the riveting workpiece on the workpiece fixing component completes the feeding of the riveting stud, the pressing of the riveting workpiece and the riveting stud, and the detection and sorting of the riveting workpiece after riveting in sequence. During the feeding of the riveting stud, the riveting stud is moved to the preset position by the automatic feeding component, and the riveting stud at the preset position is clamped and transported to the riveting workpiece by the conveying component, thus completing the automatic feeding of the riveting stud. 2. In this utility model, the riveting workpiece is placed on the support plate 1, and the riveting workpiece is limited by the limit block 1 and the limit block 2. When the cam divider drives the turntable, thereby driving the support plate 1 to rotate to the conveying component, the automatic feeding component moves the riveting stud to the preset position, the conveying component clamps the riveting stud and places it in the hole opened on the riveting workpiece, and then the turntable drives the support plate 1 to rotate to the pressing component for riveting. The buffer spring 1 provides buffering, and finally it moves to the detection and discharge mechanism for detection and classification collection. 3. In this utility model, when the output end of the vibrator moves the riveting stud through the slot on the second fixed plate to abut against the rotating disk, the servo motor drives the rotating disk to rotate, thereby connecting the limiting hole on the rotating disk with the slot on the rotating disk. At this time, the riveting stud enters the limiting hole through the output end of the vibrator, and the lower end of the riveting stud is located between the second fixed plate and the first fixed frame. At this time, the laser emitted by the first laser sensor is blocked by the lower end of the riveting stud, thereby causing the first laser sensor to send a signal to the PLC controller, which then controls the servo motor to drive the rotating disk to rotate, so that the next limiting hole connects with the slot on the rotating disk. The above operation is repeated until there are riveting studs in all the limiting holes, and the servo motor drives the rotating disk to rotate to... When the distribution position of the limiting hole corresponds to the hole opened on the workpiece, the linear module one drives the moving plate one to move directly above the fixed plate two. At this time, the cylinder one drives the moving plate one to move downward. With the cooperation of the fixed frame two, the clamping cylinder one on the fixed frame three moves to the pressing stud on the limiting hole. The clamping cylinder one clamps and removes the pressing stud. The moving plate one is driven to rise by the cylinder one. The linear module one drives the fixed frame two, and the moving plate one moves directly above the pressing workpiece on the turntable. At this time, the cylinder one drives the moving plate one, and then drives the clamping cylinder one to move downward to the pressing workpiece. At this time, the clamping cylinder one releases the clamping of the pressing stud, so that the pressing stud falls into the opening of the pressing workpiece, thereby realizing the automatic feeding of the pressing stud. 4. In this utility model, when the turntable moves the riveting workpiece to directly below the second support plate, the cylinder drives the third fixing plate to move downward, which in turn drives the second support plate to move downward, thereby driving the pressure rod and the pressure block to move downward. This causes the pressure rod to first abut against the riveting screw on the riveting workpiece, and as the cylinder moves downward, the pressure block abuts against the riveting workpiece. At this time, the second buffer spring sleeved on the pressure rod cannot be compressed, so that the pressure rod completes the riveting of the riveting screw. This achieves the fixation of the riveting workpiece when riveting the riveting screw on the riveting workpiece, ensuring accurate riveting position. At the same time, the service life of the equipment can be improved under the action of the second buffer spring. 5. In this utility model, when the turntable moves the riveting workpiece to directly below the clamping cylinder two, the linear module two drives the fixed plate five and the moving plate two, thereby causing the clamping cylinders two at both ends of the moving plate two to rise and fall synchronously. This allows the left clamping cylinder two to clamp the riveting workpiece on the fixed plate one via the clamping block, while the right clamping cylinder two clamps the riveting workpiece detected on the mounting frame. When the left side is being unloaded, cylinder two drives the clamping cylinder two, which in turn drives the buffer plate downwards. At this time, cylinder three drives the push plate, which in turn drives the push rod upwards, allowing the push rod to pass through the holes in the support plate one and the fixed plate one, thereby pushing the riveting screw pressed onto the riveting workpiece. This causes the riveting workpiece to move upwards, freeing it from the limitation of the limiting block one and the limiting block two, while simultaneously being clamped by the clamping block. Under the action of the buffer plate and the buffer spring three, the upward-moving riveting workpiece is buffered. The buffer plate abuts against the riveted workpiece, allowing for better clamping. During right-side inspection, cylinder four moves the inspection plate upward, causing the riveting studs on the workpiece to engage with the inspection plate. If laser sensor two is blocked, it indicates the riveting studs cannot be inserted into the inspection plate, resulting in a failed riveting test; otherwise, it is successful. Right-side clamping cylinder two moves the clamping block to hold the riveted workpiece, and under the action of linear module two, the workpiece is moved onto the belt conveyor. The PLC controller controls the belt conveyor's movement. Qualified products are conveyed normally to the next process flow, while unqualified products are pushed out of the belt conveyor by cylinder five controlled by the PLC controller, causing the workpiece to fall into the collection box. This process enables the inspection of the riveting studs on the workpiece and the classification and collection of the riveted workpieces. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 This utility model provides a three-dimensional bolt riveting assembly device. Figure 1 ; Figure 2 This is a front view of a bolt riveting assembly device according to the present invention; Figure 3 for Figure 1 Enlarged view of point B in the middle; Figure 4 This is a structural schematic diagram of a standard parts feeding assembly; Figure 5 Schematic diagram of the transport component Figure 1 ; Figure 6 Schematic diagram of the transport component Figure 2 ; Figure 7 for Figure 1 Enlarged view of point A in the middle; Figure 8 This is a schematic diagram of the structure of the discharge mechanism. Figure 9 for Figure 8 Enlarged view of point C in the middle; Figure 10 This is a schematic diagram of the detection component.
[0018] The labels in the diagram represent: 1. Multi-station turntable assembly; 11. Machine base; 12. Turntable; 13. Cam divider; 14. Drive motor; 2. Workpiece fixing assembly; 21. Fixed support assembly; 211. Support plate one; 212. Limiting rod one; 213. Buffer spring one; 214. Fixing plate one; 22. Limiting assembly; 221. Limiting block one; 222. Limiting block two; 3. Standard parts feeding assembly; 31. Automatic feeding assembly; 311. Straight vibrator; 312. Fixing... Frame 1; 313. Servo Motor; 314. Fixing Plate 2; 315. Rotary Disk; 316. Limiting Hole; 317. Laser Sensor 1; 318. Support Block; 32. Transport Assembly; 321. Gantry Frame 1; 322. Linear Module 1; 323. Fixing Frame 2; 324. Cylinder 1; 325. Moving Plate 1; 326. Clamping Cylinder 1; 327. Fixing Frame 3; 4. Pressing Assembly; 41. Support Frame 3; 42. Hydraulic Cylinder; 43. Limiting Rod 2 44. Fixed plate three; 45. Buffer spring two; 46. Pressure rod; 47. Support plate two; 48. Pressure block; 5. Detection and discharge mechanism; 51. Moving assembly; 511. Gantry frame two; 512. Linear module two; 513. Fixed plate five; 514. Moving plate two; 515. Support plate three; 516. Cylinder two; 52. Clamping assembly; 521. Clamping cylinder two; 522. Clamping block; 523. Buffer spring three; 524. Buffer plate; 53. 531. Pushing assembly; 532. Cylinder 3; 533. Push plate; 534. Push rod; 54. Detection assembly; 541. Mounting bracket; 542. Detection plate; 543. Cylinder 4; 544. Limiting block 3; 545. Limiting block 4; 546. Mounting plate; 547. Laser sensor 2; 55. Sorting and discharging mechanism; 551. Belt conveyor; 552. Support frame 4; 553. Cylinder 5; 554. Push block; 555. Collection box; 6. Press-fitted workpiece. Detailed Implementation
[0019] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.
[0020] The terms "left," "right," "front," "back," "up," and "down" used in the following description refer to the orientation from the perspective of the front view.
[0021] Example 1: In some embodiments, please refer to the accompanying drawings. Figures 1-10A bolt riveting assembly device includes a multi-station turntable assembly 1, and also includes a workpiece fixing assembly 2, a standard parts feeding assembly 3, a pressing assembly 4, and a detection and discharge mechanism 5. The multi-station turntable assembly 1 includes a machine base 11, a turntable 12, a cam divider 13, and a drive motor 14. The cam divider 13 is fixedly installed on the machine base 11 and its output end is fixedly connected to the turntable 12. The drive motor 14 is fixedly installed on the machine base 11 and its output end is fixedly connected to the cam divider 13. Multiple workpiece fixing components 2 for fixing workpieces are evenly installed in a circular array at equal intervals on the turntable 12. A standard part feeding component 3 for automatically feeding the press-fit studs is installed on the left side of the machine base 11. A pressing component 4 for pressing the press-fit studs after press-fit installation is installed on the front side of the machine base 11. A detection and discharge mechanism 5 for detection and sorting is installed on the right side of the machine base 11. The standard parts feeding assembly 3 includes an automatic feeding assembly 31 and a conveying assembly 32; both the automatic feeding assembly 31 and the conveying assembly 32 are mounted on the multi-station turntable assembly 1.
[0022] In this utility model, the riveting workpiece 6 is placed on the workpiece fixing component 2 and the riveting workpiece 6 is limited. The turntable 12 is driven to rotate clockwise by the cam divider 13, which drives the workpiece fixing component 2 to pass through the conveying component 32, the pressing component 4 and the detection and unloading mechanism 5 in sequence. Thus, the riveting workpiece 6 on the workpiece fixing component 2 completes the feeding of the riveting stud, the pressing of the riveting workpiece 6 and the riveting stud, and the detection and sorting of the riveting workpiece 6 after riveting. During the feeding of the riveting stud, the automatic feeding component 31 moves the riveting stud to the preset position, and the conveying component 32 clamps and transports the riveting stud at the preset position to the riveting workpiece 6, thus completing the automatic feeding of the riveting stud.
[0023] The workpiece fixing assembly 2 includes a fixing support assembly 21 and a limiting assembly 22. The fixing support assembly 21 is mounted on the turntable 12, and the limiting assembly 22 is connected to the fixing support assembly 21.
[0024] The fixed support assembly 21 includes a support plate 211, a limiting rod 212, a buffer spring 213, and a fixing plate 214. The support plate 211 is fixedly installed on the turntable 12. Multiple limiting rods 212 are fixedly installed on the support plate 211, and all limiting rods 212 are slidably connected to the fixing plate 214. The buffer spring 213 is sleeved on the limiting rod 212, and both ends of the buffer spring 213 are fixedly connected to the support plate 211 and the fixing plate 214, respectively.
[0025] The limiting component 22 includes a first limiting block 221 and a second limiting block 222. Two first limiting blocks 221 are symmetrically fixedly installed at the left and right ends of the first fixing plate 214, and two sets of second limiting blocks 222 are fixedly installed at the front and rear ends of the first fixing plate 214.
[0026] In this embodiment, the turntable 12 is an eight-position turntable that rotates 45 degrees clockwise each time.
[0027] In this embodiment, both the support plate 211 and the fixing plate 214 are provided with clearance holes of the same size as the press-fit stud.
[0028] In this utility model, the riveting workpiece 6 is placed on the support plate 211 and is limited by the limiting block 221 and the limiting block 222. When the cam divider 13 drives the turntable 12, thereby driving the support plate 211 to rotate to the conveying component 32, the automatic feeding component 31 moves the riveting stud to the preset position. The conveying component 32 clamps the riveting stud and places it in the hole opened on the riveting workpiece 6. Then, the turntable 12 drives the support plate 211 to rotate to the pressing component 4 for riveting. The buffer spring 213 provides buffering. Finally, it moves to the detection and discharge mechanism 5 for detection and classification collection.
[0029] The automatic feeding assembly 31 includes a linear vibrator 311, a first fixed frame 312, a servo motor 313, a second fixed plate 314, a rotating disk 315, a first laser sensor 317, and support blocks 318. The linear vibrator 311 is fixedly installed on the left end of the machine base 11. The first fixed frame 312 is fixedly installed on the machine base 11. The servo motor 313 is fixedly installed on the first fixed frame 312, and the output end of the servo motor 313 is fixedly connected to the rotating disk 315. The rotating disk 315 is rotatably connected to the second fixed plate 314. Multiple support blocks 318 are fixedly installed on the first fixed frame 312 and are fixedly connected to the second fixed plate 314. The first laser sensor 317 is located between the second fixed plate 314 and the first fixed frame 312 and is fixedly installed on the first fixed frame 312. Multiple limiting holes 316 are provided on the rotating disk 315.
[0030] The conveying assembly 32 includes a gantry frame 321, a linear module 322, a fixed frame 323, a cylinder 324, a moving plate 325, a clamping cylinder 326, and a fixed frame 327. The gantry frame 321 is fixedly installed on the left end of the machine base 11. The linear module 322 is fixedly installed on the gantry frame 321, and the output end of the linear module 322 is fixedly connected to the fixed frame 323. The cylinder 324 is fixedly installed on the fixed frame 323, and the output end of the cylinder 324 is fixedly connected to the moving plate 325. The moving plate 325 is slidably connected to the fixed frame 323. The fixed frame 327 is fixedly installed on the moving plate 325, and multiple clamping cylinders 326 are fixedly installed on the fixed frame 327. All clamping cylinders 326 are fixedly connected to the moving plate 325.
[0031] In this embodiment, at least four limiting holes 316 are provided.
[0032] In this embodiment, a slot for feeding the press-fit stud is provided on the fixing plate 2 314.
[0033] In this embodiment, the discharge end of the linear vibrator 311 is connected to the slot on the fixed plate 314.
[0034] In this embodiment, a PLC controller (not shown in the figure) is fixedly installed on the machine base 11.
[0035] In this embodiment, both the laser sensor 317 and the servo motor 313 are electrically connected to the PLC controller.
[0036] In this invention, when the output end of the vibrator 311 moves the riveting stud through the slot on the second fixing plate 314 to abut against the rotating disk 315, the servo motor 313 drives the rotating disk 315 to rotate, thereby connecting the limiting hole 316 on the rotating disk 315 with the slot on the rotating disk 315. At this time, the riveting stud enters the limiting hole 316 through the output end of the vibrator 311, and the lower end of the riveting stud is located between the second fixing plate 314 and the first fixing bracket 312. At this time, the laser emitted by the first laser sensor 317 is blocked by the lower end of the riveting stud, thereby causing the first laser sensor 317 to send a signal to the PLC controller, causing the PLC controller to control the servo motor 313 to drive the rotating disk 315 to rotate, so that the next limiting hole 316 connects with the slot on the rotating disk 315. The above operation is repeated. When there are riveting studs on all the limiting holes 316, the servo motor 313 drives the rotating disk 315 to rotate to the limit. When the positions of holes 316 correspond to the holes on the workpiece, the linear module 322 moves the movable plate 325 to directly above the fixed plate 314. At this time, the cylinder 324 moves the movable plate 325 downward. With the cooperation of the fixed frame 323, the clamping cylinder 326 on the fixed frame 327 moves to the riveting stud on the limiting hole 316. The clamping cylinder 326 clamps and removes the riveting stud, and the cylinder 324... 4. The moving plate 325 is raised, and the linear module 322 drives the fixed frame 323 to move the moving plate 325 to directly above the riveting workpiece 6 on the turntable 12. At this time, the cylinder 324 drives the moving plate 325, which in turn drives the clamping cylinder 326 to move downward to the riveting workpiece 6. At this time, the clamping cylinder 326 releases the clamp on the riveting stud, so that the riveting stud falls into the opening of the riveting workpiece 6, thereby realizing the automatic feeding of the riveting stud.
[0037] The pressing assembly 4 includes a support frame 3 41, a hydraulic cylinder 42, a limiting rod 2 43, a fixing plate 3 44, a buffer spring 2 45, a pressure rod 46, a support plate 2 47, and a pressure block 48. The support frame 3 41 is fixedly installed at the front end of the machine base 11. The hydraulic cylinder 42 is fixedly installed on the support frame 3 41, and the output end of the hydraulic cylinder 42 is fixedly installed on the fixing plate 3 44. Two limiting rods 2 43 are fixedly installed at the top of the fixing plate 3 44, and the limiting rods 2 43 are slidably connected to the support frame 3 41. Multiple pressure rods 46 are slidably connected to the fixing plate 3 44 and the support plate 2 47 respectively. The buffer spring 2 45 is sleeved on the pressure rod 46, and both ends of the buffer spring 2 45 are fixedly connected to the fixing plate 3 44 and the support plate 2 47 respectively. The pressure block 48 is fixedly installed on the support plate 2 47.
[0038] In this invention, when the turntable 12 moves the riveting workpiece 6 directly below the support plate 47, the cylinder 42 drives the fixing plate 44 to move downward, which in turn drives the support plate 47 to move downward, thereby driving the pressure rod 46 and the pressure block 48 to move downward. This causes the pressure rod 46 to first abut against the riveting screw on the riveting workpiece 6, and as the cylinder 42 moves downward, the pressure block 48 abuts against the riveting workpiece 6. At this time, the buffer spring 45 sleeved on the pressure rod 46 cannot be compressed, allowing the pressure rod 46 to complete the riveting of the riveting screw. This achieves the fixation of the riveting workpiece 6 when riveting the riveting screw, ensuring accurate riveting position. At the same time, the buffer spring 45 can improve the service life of the equipment.
[0039] The detection and discharge mechanism 5 includes a moving component 51, a clamping component 52, a pushing component 53, a detection component 54, and a sorting and discharge mechanism 55. The moving component 51, the pushing component 53, the detection component 54, and the sorting and discharge mechanism 55 are all installed on the right end of the machine base 11. Two sets of clamping components 52 are symmetrically fixed on the moving component 51.
[0040] The moving component 51 includes a second gantry frame 511, a second linear module 512, a fifth fixed plate 513, a second moving plate 514, a third support plate 515, and a second cylinder 516. The second gantry frame 511 is fixedly installed at the right end of the machine base 11. The second linear module 512 is fixedly installed on the second gantry frame 511. The output end of the second linear module 512 is fixedly connected to the fifth fixed plate 513. The second cylinder 516 is fixedly installed on the fifth fixed plate 513, and the output end of the second cylinder 516 is fixedly connected to the second moving plate 514. The second moving plate 514 is slidably connected to the fifth fixed plate 513. Two sets of third support plates 515 are symmetrically fixedly installed on the second moving plate 514, and both third support plates 515 are connected to the clamping component 52.
[0041] The clamping assembly 52 includes a second clamping cylinder 521, a clamping block 522, a third buffer spring 523, and a buffer plate 524. The second clamping cylinder 521 is fixedly installed on both sets of support plates 515, and the output end of the second clamping cylinder 521 is fixedly installed with the clamping block 522. Multiple third buffer springs 523 are fixedly installed on the left clamping block 522, and the third buffer springs 523 are all fixedly connected to the buffer plate 524.
[0042] The feeding assembly 53 includes a cylinder 531, a push plate 532, and push rods 533. The cylinder 531 is fixedly installed at the right end of the machine base 11 and corresponds to the buffer plate 524. The push plate 532 is fixedly installed at the output end of the cylinder 531, and multiple push rods 533 are fixedly installed on the push plate 532.
[0043] The detection component 54 includes a mounting frame 541, a detection plate 542, a cylinder 543, a limit block 544, a limit block 545, a mounting plate 546, and a laser sensor 547. The mounting frame 541 is fixedly mounted on the machine base 11. The cylinder 543 is fixedly mounted inside the mounting frame 541. The detection plate 542 is fixedly mounted at the output end of the cylinder 543, and the detection plate 542 is slidably connected to the mounting frame 541. Limit blocks 544 are fixedly mounted at both the front and rear ends of the top of the mounting frame 541. Two sets of limit blocks 545 are fixedly mounted at both the left and right ends of the top of the mounting frame 541. The mounting plate 546 is fixedly mounted at both the front and rear ends of the mounting frame 541, and the laser sensor 547 is fixedly mounted on the mounting plate 546.
[0044] The sorting and discharging mechanism 55 includes a belt conveyor 551, a support frame 4 552, a cylinder 553, a pusher block 554, and a collection box 555. The belt conveyor 551 and the support frame 4 552 are both fixedly installed on the machine base 11. The cylinder 553 is fixedly installed on the support frame 4 552. The pusher block 554 is fixedly installed at the output end of the cylinder 553. The collection box 555 for collecting defective products is fixedly installed on the machine base 11, and the collection box 555 is located in front of the belt conveyor 551.
[0045] In this embodiment, clamping grooves for clamping blocks 522 are provided at both ends of the mounting bracket 541.
[0046] In this embodiment, a discharge port for discharging materials is provided on the front side of the belt conveyor 551.
[0047] In this embodiment, clamping cylinders 326, 324, 516, 521, 531, 543, and 553 are all connected to an external air supply device.
[0048] In this embodiment, the hydraulic cylinder 42 is connected to an external oil supply device.
[0049] In this embodiment, the external air supply device, the external oil supply device, the belt conveyor 551, the linear module 1 322, and the linear module 2 512 are all connected to the PLC controller.
[0050] In this utility model, when the turntable 12 moves the riveted workpiece 6 to directly below the clamping cylinder 521, the linear module 512 drives the fixed plate 513 and the moving plate 514, thereby causing the clamping cylinders 521 at both ends of the moving plate 514 to rise and fall synchronously. This allows the left clamping cylinder 521 to clamp the riveted workpiece 6 on the fixed plate 214 via the clamping block 522, while the right clamping cylinder 521 clamps the riveted workpiece 6 detected on the mounting bracket 541. When the left side is being unloaded, the cylinder 516... The clamping cylinder 521 drives the buffer plate 524 to move downwards. At this time, the cylinder 531 drives the push plate 532, which in turn drives the push rod 533 to move upwards. This causes the push rod 533 to pass through the holes in the support plate 211 and the fixing plate 214, thereby pushing the rivet screw pressed against the rivet workpiece 6. This causes the rivet workpiece 6 to move upwards, so that it is no longer limited by the limiting block 221 and the limiting block 222, but can be clamped by the clamping block 522. Under the action of the buffer plate 524 and the buffer spring 523, it moves upwards. The moving riveting workpiece 6 is buffered, causing the buffer plate 524 to abut against the riveting workpiece 6. This allows for better clamping of the riveting workpiece 6. During right-side inspection, the cylinder 543 moves the detection plate 542 upward, allowing the riveting studs on the riveting workpiece 6 to engage with the detection plate 542. If the laser sensor 547 is blocked, it indicates that the riveting studs on the riveting workpiece 6 cannot engage with the detection plate 542, and the riveting is unqualified. Conversely, if the laser sensor 547 is unblocked, the riveting is qualified. The right-side clamping cylinder 521 then moves the clamping block. 522 clamps the riveted workpiece 6 and moves it onto the belt conveyor 551 under the action of the linear module 512. The PLC controller controls the movement of the belt conveyor 551. Qualified products are normally conveyed to the next process flow, while unqualified products are pushed out of the belt conveyor 551 by the cylinder 553 controlled by the PLC controller, so that the riveted workpiece 6 falls into the collection box 555. This realizes the detection of the riveted studs on the riveted workpiece 6 and the classification and collection of the riveted workpiece 6.
[0051] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.
Claims
1. A bolt riveting assembly device, comprising a multi-station turntable assembly (1), characterized in that: It also includes a workpiece fixing assembly (2), a standard parts feeding assembly (3), a pressing assembly (4), and a detection and discharge mechanism (5); The multi-station turntable assembly (1) includes a machine base (11), a turntable (12), a cam divider (13), and a drive motor (14). The cam divider (13) is fixedly installed on the machine base (11), and the output end of the cam divider (13) is fixedly connected to the turntable (12). The drive motor (14) is fixedly installed on the machine base (11), and the output end of the drive motor (14) is fixedly connected to the cam divider (13). Multiple workpiece fixing components (2) for fixing workpieces are evenly installed in a circular array at equal intervals on the turntable (12). A standard part feeding component (3) for automatically feeding the press-fit studs is installed on the left side of the machine base (11). A pressing component (4) for pressing the press-fit studs after press-fit installation is installed on the front side of the machine base (11). A detection and sorting unloading mechanism (5) for detection and sorting unloading is installed on the right side of the machine base (11). The standard parts feeding assembly (3) includes an automatic feeding assembly (31) and a conveying assembly (32); both the automatic feeding assembly (31) and the conveying assembly (32) are installed on the machine base (11).
2. The bolt riveting assembly equipment according to claim 1, characterized in that, The workpiece fixing assembly (2) includes a fixing support assembly (21) and a limiting assembly (22). The fixing support assembly (21) is mounted on the turntable (12), and the limiting assembly (22) is connected to the fixing support assembly (21).
3. The bolt riveting assembly equipment according to claim 2, characterized in that, The fixed support assembly (21) includes a support plate (211), a limiting rod (212), a buffer spring (213), and a fixing plate (214). The support plate (211) is fixedly installed on the turntable (12). Multiple limiting rods (212) are fixedly installed on the support plate (211), and the limiting rods (212) are all slidably connected to the fixing plate (214). The buffer spring (213) is sleeved on the limiting rod (212), and the two ends of the buffer spring (213) are fixedly connected to the support plate (211) and the fixing plate (214) respectively.
4. The bolt riveting assembly equipment according to claim 1, characterized in that, The automatic feeding assembly (31) includes a linear vibrator (311), a first fixed frame (312), a servo motor (313), a second fixed plate (314), a rotating disk (315), a first laser sensor (317), and a support block (318). The linear vibrator (311) is fixedly installed on the left end of the machine base (11), the first fixed frame (312) is fixedly installed on the machine base (11), and the servo motor (313) is fixedly installed on the first fixed frame (312), and the output end of the servo motor (313) is connected to the rotating disk. The disk (315) is fixedly connected, and the rotating disk (315) is rotatably connected to the second fixed plate (314). Multiple support blocks (318) are fixedly installed on the first fixed frame (312). The support blocks (318) are fixedly connected to the second fixed plate (314). The first laser sensor (317) is located between the second fixed plate (314) and the first fixed frame (312), and the first laser sensor (317) is fixedly installed on the first fixed frame (312). Multiple limiting holes (316) are opened on the rotating disk (315).
5. The bolt riveting assembly equipment according to claim 1, characterized in that, The conveying assembly (32) includes a gantry frame one (321), a linear module one (322), a fixed frame two (323), a cylinder one (324), a moving plate one (325), a clamping cylinder one (326), and a fixed frame three (327). The gantry frame one (321) is fixedly installed on the left end of the machine base (11). The linear module one (322) is fixedly installed on the gantry frame one (321), and the output end of the linear module one (322) is fixedly connected to the fixed frame two (323). Next, cylinder 1 (324) is fixedly installed on fixed frame 2 (323). The output end of cylinder 1 (324) is fixedly connected to moving plate 1 (325), and moving plate 1 (325) is limited and slidably connected to fixed frame 2 (323). Fixed frame 3 (327) is fixedly installed on moving plate 1 (325), and multiple clamping cylinders 1 (326) are fixedly installed on fixed frame 3 (327), and clamping cylinders 1 (326) are all fixedly connected to moving plate 1 (325).
6. The bolt riveting assembly equipment according to claim 1, characterized in that, The pressing assembly (4) includes a support frame three (41), a hydraulic cylinder (42), a limit rod two (43), a fixing plate three (44), a buffer spring two (45), a pressure rod (46), a support plate two (47), and a pressure block (48). The support frame three (41) is fixedly installed at the front end of the machine base (11). The hydraulic cylinder (42) is fixedly installed on the support frame three (41), and the output end of the hydraulic cylinder (42) is fixedly installed on the fixing plate three (44). Two limiting rods (43) are fixedly installed at the top, and the limiting rods (43) are slidably connected to the support frame (41). Multiple pressure rods (46) are slidably connected to the fixed plate (44) and the support plate (47) respectively. Buffer springs (45) are sleeved on the pressure rods (46), and the two ends of the buffer springs (45) are fixedly connected to the fixed plate (44) and the support plate (47) respectively. A pressure block (48) is fixedly installed on the support plate (47).
7. The bolt riveting assembly equipment according to claim 2, characterized in that, The detection and discharge mechanism (5) includes a moving component (51), a clamping component (52), a pushing component (53), a detection component (54), and a sorting and discharge mechanism (55). The moving component (51), the pushing component (53), the detection component (54), and the sorting and discharge mechanism (55) are all installed on the right end of the machine base (11). Two sets of clamping components (52) are symmetrically fixed on the moving component (51).
8. The bolt riveting assembly equipment according to claim 7, characterized in that, The moving component (51) includes a gantry frame two (511), a linear module two (512), a fixed plate five (513), a moving plate two (514), a support plate three (515), and a cylinder two (516). The gantry frame two (511) is fixedly installed at the right end of the machine base (11). The linear module two (512) is fixedly installed on the gantry frame two (511). The output end of the linear module two (512) is fixedly connected to the fixed plate five (513). The cylinder two (516) is fixedly installed on the fixed plate five (513), and the output end of the cylinder two (516) is fixedly connected to the moving plate two (514). The moving plate two (514) is slidably connected to the fixed plate five (513). Two sets of support plates three (515) are symmetrically fixedly installed on the moving plate two (514), and the support plates three (515) are all connected to the clamping component (52). The clamping assembly (52) includes a clamping cylinder two (521), a clamping block (522), a buffer spring three (523), and a buffer plate (524). The clamping cylinder two (521) is fixedly installed on both sets of support plates three (515), and the output end of the clamping cylinder two (521) is fixedly installed with a clamping block (522). Multiple buffer springs three (523) are fixedly installed on the left clamping block (522), and the buffer springs three (523) are all fixedly connected to the buffer plate (524).
9. The bolt riveting assembly equipment according to claim 8, characterized in that, The feeding assembly (53) includes a cylinder three (531), a push plate (532) and push rods (533). The cylinder three (531) is fixedly installed at the right end of the machine base (11), and the cylinder three (531) corresponds to the buffer plate (524). The push plate (532) is fixedly installed at the output end of the cylinder three (531), and multiple push rods (533) are fixedly installed on the push plate (532). The detection component (54) includes a mounting frame (541), a detection plate (542), a cylinder four (543), a limit block three (544), a limit block four (545), a mounting plate (546), and a laser sensor two (547). The mounting frame (541) is fixedly mounted on the machine base (11). The cylinder four (543) is fixedly mounted inside the mounting frame (541). The detection plate (542) is fixedly mounted at the output end of the cylinder four (543), and the detection plate (542) is slidably connected to the mounting frame (541). Limit blocks three (544) are fixedly mounted at both the front and rear ends of the top of the mounting frame (541). Two sets of limit blocks four (545) are fixedly mounted at both the left and right ends of the top of the mounting frame (541). The mounting plate (546) is fixedly mounted at both the front and rear ends of the mounting frame (541), and a laser sensor two (547) is fixedly mounted on the mounting plate (546).
10. The bolt riveting assembly equipment according to claim 9, characterized in that, The sorting and discharging mechanism (55) includes a belt conveyor (551), a support frame four (552), a cylinder five (553), a pusher block (554), and a collection box (555). The belt conveyor (551) and the support frame four (552) are both fixedly installed on the machine base (11), and the cylinder five (553) is fixedly installed on the support frame four (552). The pusher block (554) is fixedly installed at the output end of the cylinder five (553). The collection box (555) for collecting defective products is fixedly installed on the machine base (11), and the collection box (555) is located in front of the belt conveyor (551).
Citation Information
Patent Citations
Automatic squeeze riveter
CN222283577U