Electrode mounting apparatus for a rectifier bridge
Patent Information
- Application Number
- CN202521582154.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-28
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-07-28
AI Technical Summary
然而现有的整流元件中的电极通常是手动安放的,一方面费时费力,另一方面也容易出现错误,比如电极方向装反等,影响最终成品的合格率
通过设置滑动结构配合阻挡件以及下压件,实现对电极的自动运输以及自动下压安装过程,配合滑动结构中设置的多个滑道,降低人工成本,提高安装效率;
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Figure CN224914065U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of electrode mounting equipment technology, and in particular to an electrode mounting device for a rectifier bridge. Background Technology
[0002] In rectifier components, electrodes are typically provided for connection to external components, with these electrodes exposed outside the housing. The electrodes in rectifier components are usually flat metal sheets with a bent structure at one end for contact with the circuitry within the rectifier component, thus connecting the circuit, as shown in patent publications CN222106695U and CN213213333U. However, the electrodes in existing rectifier components are usually installed manually, which is time-consuming, labor-intensive, and prone to errors, such as reversed electrode orientation, affecting the final product's yield. Therefore, an electrode installation device for rectifier bridges is needed. Summary of the Invention
[0003] The purpose of this invention is to address the shortcomings of existing technologies and provide an electrode mounting device for a rectifier bridge. To solve the above problems, the present invention adopts the following technical solution: An automatic electrode transport and installation device for a rectifier bridge includes a sliding structure for transporting electrodes and a blocking installation structure for assembling electrodes. The sliding structure has several tracks corresponding to the shapes of the electrodes, arranged parallel to each other. One end of each track is used to insert an electrode, and the other end has the blocking installation structure. The blocking installation structure includes a blocking member and a pressing member. The blocking member is fixedly installed at the end of the track to block the electrode from sliding out of the track. The pressing member includes a pressing power source and a pressing rod. The pressing rod is fixedly connected to the movable end of the pressing power source and is also inserted into the blocking member. The pressing power source controls the pressing rod to press the electrode blocked in the blocking member into the rectifier bridge below.
[0004] Furthermore, the sliding structure includes a slide plate; the slide plate is inclined as a whole, the upper end of the slide plate is connected to the vibrating plate; the lower end of the slide plate is connected to the blocking member; the slide includes a first slide, which is located inside the slide plate; at least one inclined first slide is provided on the slide plate.
[0005] Furthermore, the slide plate is also provided with a first position detection device and a second position detection device; wherein the first position detection device is set at a set height position on the slide plate, and the second position detection device is set at the end of the slide plate near the blocking member.
[0006] Furthermore, both the first position detection device and the second position detection device are proximity switches; each first slide rail is equipped with a first position detection device and a second position detection device respectively.
[0007] Furthermore, the upper end of the slide plate is provided with an upwardly extending extension track, on which a vertically downward "L"-shaped second slide is provided; the lower end of the second slide is smoothly connected to the first slide.
[0008] Furthermore, a limiting plate is provided above the second slide; the end of the limiting plate near the screen structure is bent upward.
[0009] Furthermore, the blocking component includes a baffle plate, a lever, a connecting rod, and a blocking cylinder; the baffle plate has a through hole corresponding to the connecting rod, and a movable connecting rod is installed in the through hole; the end of the connecting rod is connected to the blocking cylinder; the blocking cylinder is fixedly installed on the baffle plate; a lever corresponding to the number of slides is also fixedly installed on the connecting rod; one side of the baffle plate is in contact with the end of the sliding structure, and a vertical pressing channel is also provided on this side of the baffle plate; a blocking block corresponding to the pressing channel is provided on the side of the lever; when the lever moves with the connecting rod, the blocking block enters or leaves the pressing channel.
[0010] Furthermore, the end of the sliding structure is also provided with a plug hole corresponding to the lever; when the baffle plate is in contact with the sliding structure, the lever is inserted into the plug hole.
[0011] Furthermore, the baffle plate is provided with a mounting hole extending through the through hole. The mounting hole has an oblong cross-section, and the length of the oblong hole is parallel to the length of the connecting rod. A screw is installed in the mounting hole. The connecting rod is fixedly connected to the lever through the screw.
[0012] Furthermore, the pressing component also includes a pressure plate; wherein the pressing power source is a cylinder, and the pressing power source is located directly above the blocking component; the pressure plate is fixedly connected to the actuating end of the pressing power source; the pressure plate is provided with a pressing rod with an adjustable exposed length at the bottom; the pressing rod corresponds to the pressing channel on the baffle plate below the pressure plate. The beneficial effects of this utility model are as follows: By setting up a sliding structure in conjunction with blocking and pressing components, the automatic transportation and automatic pressing installation process of the electrodes can be realized. With the multiple slides set in the sliding structure, labor costs are reduced and installation efficiency is improved. By setting up blocking components including a baffle plate, a lever, a connecting rod, and a baffle cylinder, the blocking and releasing actions of the electrodes in the pressing channel on the baffle plate can be achieved. By setting the sliding component to include a first position detection device and a second position detection device, respectively, the electrode conditions in the slide rail are detected, which facilitates timely replenishment of the electrodes in the slide rail. By setting an extension track on the slide plate in conjunction with a limiting piece, the second slide and the first slide are connected, which makes it easy for the electrode to enter the first slide accurately. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the overall structure of Example 1; Figure 2 This is an exploded view of the overall structure of Example 1; Figure 3 This is a schematic diagram of the slide plate in Example 1; Figure 4 This is a cross-sectional schematic diagram of the first slide rail inside the baffle plate of Embodiment 1; Figure 5 This is a schematic diagram of the blocking element in Example 1 when it is not blocking. Figure 6 This is a schematic diagram of the blocking component in Example 1 when it is blocking; Figure 7 This is a schematic diagram of the baffle plate in Example 1; Figure 8 This is a schematic diagram of the electrodes in Example 1; Explanation of reference numerals in the attached drawings: Sliding structure 1, Slide plate 11, First slide rail 12, First position detection device 13, Second position detection device 14, Extension track 15, Second slide rail 16, Limiting piece 17, Opening slot 18, Insertion hole 19, Blocking component 2, Baffle plate 21, Toggle rod 22, Linking rod 23, Through hole 24, Baffle cylinder 25, Mounting hole 26, Pressing channel 27, Pressing component 3, Pressing power source 31, Pressing rod 32, Pressing plate 33, Electrode 4. Detailed Implementation
[0014] The following specific examples illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification. This utility model can also be implemented or applied through other different specific embodiments, and various details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of this utility model. It should be noted that, unless otherwise specified, the following embodiments and features described therein can be combined with each other.
[0015] It should be noted that the illustrations provided in the following embodiments are only schematic representations of the basic concept of the present invention. Therefore, the figures only show the components related to the present invention and are not drawn according to the actual number, shape and size of the components in the actual implementation. In the actual implementation, the form, quantity and proportion of each component can be arbitrarily changed, and the layout of the components may also be more complex.
[0016] Example 1: like Figures 1-8 As shown, an automatic electrode transport and installation device for a rectifier bridge includes a sliding structure 1 for transporting electrodes and a blocking installation structure for assembling electrodes. The sliding structure 1 is provided with a plurality of slides corresponding to the shape of the electrodes 4. In this example, a total of six slides are provided, and electrodes can pass through all six slides, increasing the number of electrodes 4 assembled at the same time. These slides are arranged parallel to each other. One end of the slide is used to insert the electrode 4, and the other end of the slide is provided with a blocking installation structure. The blocking installation structure includes a blocking member 2 and a pressing member 3. The blocking member 2 is fixedly provided at the end of the slide to block the electrode sliding out of the slide. The pressing member 3 includes a pressing power source 31 and a pressing rod 32. The pressing rod 32 is fixedly connected to the movable end of the pressing power source 31 and is also inserted into the blocking member 2. The pressing power source 31 controls the pressing rod 32 to press the electrode blocked in the blocking member 2 into the rectifier bridge below.
[0017] The sliding structure 1 includes a slide plate 11; the slide plate 11 is inclined, and its upper end is connected to the vibrating plate; the lower end of the slide plate 11 is connected to the blocking member 2; the slide includes a first slide 12, the cross-section of which is an inverted "L" shape, matching the L-shaped sheet electrode; the first slide 12 is located inside the slide plate 11 to prevent the electrode from detaching from the first slide 12 when sliding within it; at least one inclined first slide 12 is provided on the slide plate 11; in this example, six first slides 12 are provided. A first position detection device 13 and a second position detection device 14 are also provided on the slide plate 11; it should be noted that each first slide 12 is provided with a first position detection device 13 and a second position detection device 14, and in this example, both the first position detection device 13 and the second position detection device 14 are proximity switches. The first position detection device 13 is positioned at a set height on the slide plate 11, and the second position detection device 14 is positioned at the end of the slide plate 11 near the blocking member 2. In this example, the proximity switch structure includes two types: a threaded cylindrical proximity switch and a square box-shaped proximity switch. The square box-shaped proximity switch has a downwardly extending sensing part at its bottom, which is inserted into the slide plate 11 near the first slide rail 12 to detect the electrode within the first slide rail 12. Both types of proximity switches are existing technologies. To facilitate external observation of the electrode in the first slide rail 12 within the slide plate 11 and to allow for external interference, such as moving a stuck electrode, an opening slot 18 penetrating the slide plate 11 is provided above the first slide rail 12. It should be noted that the width of this opening slot 18 is smaller than the width of the wider end of the electrode, ensuring that the electrode is properly seated within the first slide rail 12.
[0018] The upper end of the chute plate 11 is also provided with an upwardly extending extension track 15, on which a vertically downward "L"-shaped second slide rail 16 is provided; the lower end of the second slide rail 16 smoothly transitions to the first slide rail 12. A limiting piece 17 is provided above the second slide rail 16; the end of the limiting piece 17 closest to the screening structure is bent upward. The second slide rail 16 is provided because the electrode is shaped with one end larger than the other, and the first slide rail 12 is located inside the chute plate 11, therefore the second slide rail 16 is provided to receive the electrode piece. The extension track 15 is also provided with a limiting piece 17, which is located above the second slide 16 and is spaced apart from the second slide 16 by a distance greater than the thickness of the electrode sheet, so that the electrode sheet can pass smoothly through the limiting piece 17 area on the second slide 16. The end of the limiting piece 17 near the screening structure is bent upward, which makes it easier for the electrode sheet to transition from the screening structure to the second slide 16 on the extension track 15. As the electrode sheet slides downward, it is also restricted by the limiting piece 17 until it smoothly enters the first slide 12 connected to the end of the second slide 16.
[0019] The blocking component 2 includes a baffle plate 21, a lever 22, a connecting rod 23, and a blocking cylinder 25. The baffle plate 21 has a through hole 24 corresponding to the connecting rod 23, and a movable connecting rod 23 is installed within the through hole 24. The end of the connecting rod 23 is connected to the blocking cylinder 25. The blocking cylinder 25 is fixedly mounted on the baffle plate 21. A lever 22 corresponding to the number of slides is also fixedly mounted on the connecting rod 23. One side of the baffle plate 21 is attached to the end of the sliding structure 1, and a vertical pressing channel 27 is provided on this side of the baffle plate 21. As the electrode slides along the slide... Upon reaching the end, it enters the pressing channel 27. It should be noted that the overall width of the pressing channel 27 is adapted to the electrode to prevent the electrode from deflecting at a large angle within the pressing channel 27, thus controlling the electrode's posture to be relatively stable and ensuring that the electrode is inserted into the rectifier bridge in the correct direction. A baffle block corresponding to the pressing channel 27 is provided on the side of the lever 22. When the lever 22 moves with the connecting rod 23, the baffle block enters or leaves the pressing channel 27. When the baffle block enters the pressing channel 27, it can block the pressing channel 27 and block the electrode inside. In this example, the lever 22 is elongated in shape, and a protruding stop block is provided on the side of the lever 22. It should be noted that the stop block is located near the middle of the lever 22. One end of the lever 22 is connected to the connecting rod 23, and the other end of the lever 22 is inserted into the corresponding insertion hole 19 at the end of the sliding structure 1, which is the end of the slide plate 11 near the stop plate 21, to further stabilize the connection between the stop assembly and the sliding assembly.
[0020] The baffle plate 21 is provided with a mounting hole 26 extending through the through hole 24. The mounting hole 26 has an oblong cross-section, and the length of the oblong hole is parallel to the length of the connecting rod 23. A screw is provided in the mounting hole 26. The connecting rod 23 is fixedly connected to the lever 22 by the screw.
[0021] The pressing component 3 also includes a pressing plate 33; the pressing power source 31 is a cylinder, and the pressing power source 31 is located directly above the blocking component 2; the pressing plate 33 is fixedly connected to the actuating end of the pressing power source 31; the pressing plate 33 is provided with a pressing rod with an adjustable exposed length at the bottom; the pressing rod corresponds to the pressing channel 27 on the baffle plate 21 below the pressing plate 33. As the pressing rod presses down on the electrode in the pressing channel 27, the electrode can be pressed into the rectifier bridge placed below the blocking component 2. In addition, as the pressing rod moves upward, subsequent electrodes will also enter the pressing channel 27 in sequence, waiting for installation.
[0022] During implementation, by setting up a sliding structure 1 in conjunction with a blocking component 2 and a pressing component 3, the automatic transportation and automatic pressing installation of the electrodes are achieved. The multiple slides in the sliding structure 1 reduce labor costs and improve installation efficiency. The blocking component 2, including a baffle plate 21, a lever 22, a connecting rod 23, and a baffle cylinder 25, blocks and releases the electrodes in the pressing channel 27 on the baffle plate 21. The sliding assembly, including a first position detection device 13 and a second position detection device 14, detects the electrodes in the slides, facilitating timely replenishment. An extension track 15 on the slide plate 11, in conjunction with a limiting piece 17, connects the second slide 16 and the first slide 12, ensuring accurate entry of the electrodes into the first slide 12.
[0023] The above description is merely a specific example of this utility model and does not constitute any limitation on this utility model. Obviously, those skilled in the art, after understanding the content and principle of this utility model, may make various modifications and changes in form and details without departing from the principle and structure of this utility model. However, these modifications and changes based on the concept of this utility model are still within the protection scope of the claims of this utility model.
Claims
1. An electrode mounting device for a rectifier bridge, characterized in that, It includes a sliding structure (1) for transmitting electrodes and a blocking mounting structure for assembling electrodes; wherein the sliding structure (1) is provided with several slides corresponding to the shape of the electrodes, and these slides are arranged parallel to each other; one end of the slide is used to insert the electrode, and the other end of the slide is provided with a blocking mounting structure; the blocking mounting structure includes a blocking member (2) and a pressing member (3), the blocking member (2) is fixedly set at the end of the slide and is used to block the electrode that slides out of the slide; the pressing member (3) includes a pressing power source (31) and a pressing rod (32), the pressing rod (32) is fixedly connected to the movable end of the pressing power source (31), and the pressing rod (32) is also inserted into the blocking member (2), and the pressing rod (32) is controlled by the pressing power source (31) to press the electrode blocked in the blocking member (2) into the rectifier bridge below.
2. The electrode mounting device for a rectifier bridge according to claim 1, characterized in that, The sliding structure (1) includes a slide plate (11); the slide plate (11) is inclined as a whole, and the upper end of the slide plate (11) is connected to the vibrating plate; the lower end of the slide plate (11) is connected to the blocking member (2); the slide includes a first slide (12); the cross section of the first slide (12) is in the shape of an inverted "L"; the first slide (12) is located inside the slide plate (11); at least one inclined first slide (12) is provided on the slide plate (11).
3. The electrode mounting device for a rectifier bridge according to claim 2, characterized in that, The slide plate (11) is also provided with a first position detection device (13) and a second position detection device (14); wherein the first position detection device (13) is set at a set height position on the slide plate (11), and the second position detection device (14) is set at one end of the slide plate (11) near the blocking member (2).
4. The electrode mounting device for a rectifier bridge according to claim 3, characterized in that, The first position detection device (13) and the second position detection device (14) are both proximity switches; each first slide (12) is provided with a first position detection device (13) and a second position detection device (14).
5. The electrode mounting device for a rectifier bridge according to claim 2, characterized in that, The upper end of the slide plate (11) is also provided with an upwardly extending extension track (15), and the extension track (15) is provided with a vertically downward "l"-shaped second slide (16); the lower end of the second slide (16) is smoothly connected to the first slide (12).
6. The electrode mounting device for a rectifier bridge according to claim 5, characterized in that, A limiting piece (17) is provided above the second slide (16); the end of the limiting piece (17) near the screen structure is bent upward.
7. The electrode mounting device for a rectifier bridge according to claim 1, characterized in that, The blocking component (2) includes a baffle plate (21), a lever (22), a connecting rod (23), and a blocking cylinder (25); the baffle plate (21) has a through hole (24) corresponding to the connecting rod (23) inside, and the connecting rod (23) is installed in the through hole (24); the end of the connecting rod (23) is connected to the blocking cylinder (25); the blocking cylinder (25) is fixedly installed on the baffle plate (21); the connecting rod (23) A lever (22) corresponding to the number of slides is fixedly installed on the upper part; one side of the baffle plate (21) is attached to the end of the sliding structure (1), and a vertical pressing channel (27) is also provided on this side of the baffle plate (21); a blocking block corresponding to the pressing channel (27) is provided on the side of the lever (22); when the lever (22) moves with the connecting rod (23), the blocking block enters the pressing channel (27) or leaves the pressing channel (27).
8. The electrode mounting device for a rectifier bridge according to claim 7, characterized in that, The end of the sliding structure (1) is also provided with a plug hole (19) corresponding to the lever (22); when the baffle plate (21) is in contact with the sliding structure (1), the lever (22) is inserted into the plug hole (19).
9. The electrode mounting device for a rectifier bridge according to claim 7, characterized in that, The baffle plate (21) is provided with an installation hole (26) extending through to the top of the through hole (24). The cross-section of the installation hole (26) is waist-shaped, and the length direction of the waist-shaped hole is parallel to the length direction of the connecting rod (23). A screw is provided in the installation hole (26). The connecting rod (23) is fixedly connected to the lever (22) through the screw.
10. The electrode mounting device for a rectifier bridge according to claim 1, characterized in that, The pressing component (3) also includes a pressing plate (33); wherein the pressing power source (31) is a cylinder, and the pressing power source (31) is located directly above the blocking component (2); the pressing plate (33) is fixedly connected to the actuating end of the pressing power source (31); the pressing plate (33) is provided with a pressing rod with an adjustable exposed length at the bottom; the pressing rod corresponds to the pressing channel (27) on the baffle plate (21) below the pressing plate (33).
Citation Information
Patent Citations
Rectifier bridge with central column
CN213213333U
Electrode structure of bidirectional silicon controlled rectifier bridge
CN222106695U