Automatic edge sealing equipment for all-aluminum honeycomb panels
Patent Information
- Application Number
- CN202522268688.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-27
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-10-27
AI Technical Summary
[0003]但是,传统设备往往以单一固定工艺路径为主,难以高效地覆盖四周或多角度的封边需求,遇到非标准边框时更易产生额外工序或人工干预,且通常对材料板进行单一边的封边加工,无法较为全面地对材料板进行多边的封边处理
1.本实用新型提出的一种全铝蜂窝板自动封边设备,对比传统的多数全铝蜂窝板封边设备,该全铝蜂窝板封边设备设置有调位机构,在第一伺服电机的驱动下控制上下处的橡胶垫对材料板进行夹持定位,减少因材料表面摩擦、松动或人工夹持带来的非确定性误差,从而能够反复对材料板进行精准定位,进而提升封边工艺的一致性,配合第二伺服电机的驱动将材料板不同方位的边框处自动旋转到封边模块处进行封边处理,减少多次拆卸安装以对转板进行方位调整的麻烦和负担,从而提升该装置封边的自动性和高效性。
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Figure CN224914087U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of all-aluminum honeycomb panel technology, and in particular to an automatic edge-sealing device for all-aluminum honeycomb panels. Background Technology
[0002] All-aluminum honeycomb panel edge banding involves covering and sealing the edges with aluminum profiles, aluminum strips, or other materials, combined with adhesives, mechanical fixing, and surface treatment to improve corrosion resistance, impact resistance, and aesthetics. Typical processes include edge cleaning, edge banding material forming, adhesive application, edge banding installation, edge shaping and post-processing, and quality inspection. All-aluminum honeycomb panels are lightweight, high-strength panels composed of two aluminum panels and an aluminum honeycomb core. Aluminum edge banding or surface treatments are commonly used to enhance corrosion resistance, impact resistance, and aesthetics.
[0003] However, traditional equipment often relies on a single, fixed process path, making it difficult to efficiently cover the edge banding requirements of all four sides or multiple angles. When encountering non-standard frames, it is more likely to generate additional processes or require manual intervention. Furthermore, it typically performs edge banding processing on only one side of the material board, making it impossible to comprehensively perform edge banding processing on multiple sides of the material board.
[0004] Therefore, those skilled in the art have provided an automatic edge-sealing device for all-aluminum honeycomb panels to solve the problems mentioned in the background art. Utility Model Content
[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing an automatic edge-sealing device for all-aluminum honeycomb panels. This device is equipped with an adjustment mechanism. Driven by a first servo motor, the upper and lower rubber pads are controlled to clamp and position the material board, reducing uncertain errors caused by material surface friction, loosening, or manual clamping. This allows for repeated and precise positioning of the material board, thereby improving the consistency of the edge-sealing process. In conjunction with the second servo motor, the edges of the material board at different positions are automatically rotated to the edge-sealing module for edge-sealing, reducing the hassle and burden of multiple disassemblies and installations to adjust the orientation of the rotating board. This enhances the automation and efficiency of the edge-sealing process.
[0006] To achieve the above objectives, the present invention provides the following technical solution: An automatic edge-sealing device for all-aluminum honeycomb panels includes a base. An adjustment mechanism is provided at the rear end of the upper surface of the base. The adjustment mechanism includes a support column. A first servo motor is fixedly connected to the front end of the middle part of the upper surface of the support column. Guide grooves are provided at the upper and lower parts of the outer wall of the front end of the support column. A first bidirectional threaded rod is rotatably connected to the center of the bottom surface of the guide groove. Guide sliders are slidably connected to the inner wall of the guide groove. A support rod is fixedly connected to the middle part of the outer wall of the front end of the guide slider. A second servo motor is fixedly connected to the front end of the upper surface of the upper support rod. A rotating seat is fixedly connected to the front end of the lower surface of the support rod. A rotating shaft is rotatably connected to the lower surface of the rotating seat. A rubber pad is fixedly connected to the lower surface of the rotating shaft. A workbench is fixedly connected to the front end of the upper surface of the base. A transmission mechanism is provided in the middle of the upper surface of the workbench. The transmission mechanism includes a conveying groove, a transmission chamber and a third servo motor. Multiple first conveying rollers are rotatably connected to the middle of the inner wall of the conveying groove. A first transmission sprocket is fixedly connected to the outer wall of one side of the first conveying roller. Multiple second conveying rollers are rotatably connected to both sides of the inner wall of the conveying groove. A second transmission sprocket is fixedly connected to the outer wall of the front end and the rear end of the second conveying roller. Guide mechanisms are provided on both sides of the upper surface of the worktable. The guide mechanism includes a positioning seat and a limiting groove. A second bidirectional threaded rod is rotatably connected to the inner wall of the positioning seat. A push rod is threadedly engaged at the front end and rear end of the outer wall of the second bidirectional threaded rod. A guide plate is fixedly connected to the upper end of the push rod. An installation plate is fixedly connected to the center of the front end of the upper surface of the worktable. An edge sealing module is slidably connected to the upper surface of the installation plate. A push block is fixedly connected to the front end of the lower surface of the edge sealing module.
[0007] Through the above technical solution, the all-aluminum honeycomb panel edge sealing equipment is equipped with a guiding mechanism. Users can adjust the distance between the guide plates according to the size of the material plate, thereby improving the uniformity and accuracy of the material plate when it is clamped and positioned by the adjustment mechanism, and thus expanding the applicability of the device.
[0008] Furthermore, the support column is fixedly connected to the rear end of the middle part of the upper surface, the output end of the first servo motor is fixedly connected to the first bidirectional threaded rod, and the first bidirectional threaded rod is threadedly engaged with the guide slider; Through the above technical solution, the first servo motor can control the two guide sliders to move synchronously towards each other through the first bidirectional threaded rod.
[0009] Furthermore, guide rods are fixedly connected to both sides of the bottom surface of the guide groove, the guide slider slides outside the guide rods, and the output end of the second servo motor passes through the support rod and is fixedly connected to the upper rotating shaft; Through the above technical solution, the second servo motor can rotate the upper rotating shaft and rubber pad, thereby adjusting the angle of the material plate.
[0010] Furthermore, the conveying groove is located in the middle of the upper surface of the workbench, and a clamping groove is provided at the center of the bottom surface of the conveying groove. The above technical solution enables the positioning mechanism to clamp and limit the material plate on the first conveying roller through the clamping groove.
[0011] Furthermore, the transmission chambers are respectively opened at the front and rear ends inside the workbench, the third servo motor is fixedly connected to one side of the outer wall of the front end of the workbench, the output end of the third servo motor is fixedly connected to the second transmission sprocket on one side, and the outer walls of the first transmission sprocket and the second transmission sprocket are both fitted with chains. Through the above technical solution, the third servo motor can drive the first and second conveyor rollers through the first transmission sprocket, the second transmission sprocket and the chain.
[0012] Furthermore, the positioning seats are respectively fixedly connected to both sides of the lower surface of the workbench, and a rotating handle is fixedly connected to the outer wall of the front end of the second bidirectional threaded rod; The above technical solution enables the user to control the rotation of the second bidirectional threaded rod by turning the handle, thereby controlling the push rod to move synchronously in opposite directions.
[0013] Furthermore, the limiting grooves are respectively opened on both sides of the front and rear ends of the workbench, and limiting rods are fixedly connected to both sides of the outer wall of the guide plate; The above technical solution enables the guide plate to slide relatively smoothly in the conveying groove on the worktable via the limiting rod and limiting groove.
[0014] Furthermore, a fixing block is fixedly connected to the front end of the lower surface of the mounting plate, and an electric telescopic rod is fixedly connected to the center of the outer wall of the rear end of the fixing block. The output end of the electric telescopic rod is fixedly connected to the pushing block. The above technical solution enables users to activate the electric telescopic rod via the central control unit to control the edge sealing module to perform edge sealing on the material board.
[0015] This utility model has the following beneficial effects: 1. This utility model proposes an automatic edge-sealing device for all-aluminum honeycomb panels. Compared with most traditional edge-sealing devices for all-aluminum honeycomb panels, this device is equipped with an adjustment mechanism. Driven by a first servo motor, the upper and lower rubber pads are controlled to clamp and position the material board, reducing the uncertain errors caused by material surface friction, loosening, or manual clamping. This allows for repeated and precise positioning of the material board, thereby improving the consistency of the edge-sealing process. With the drive of a second servo motor, the edges of the material board in different positions are automatically rotated to the edge-sealing module for edge-sealing, reducing the trouble and burden of multiple disassembly and installation to adjust the position of the rotating board, thus improving the automation and efficiency of the device's edge-sealing.
[0016] 2. The automatic edge-sealing equipment for all-aluminum honeycomb panels proposed in this utility model, compared with most traditional edge-sealing equipment for all-aluminum honeycomb panels, is equipped with a guiding mechanism. The user can adjust the distance between the guide plates according to the size of the material board, thereby improving the uniformity and accuracy of the material board when it is clamped and positioned by the adjustment mechanism, and thus expanding the applicability of the device. Attached Figure Description
[0017] Figure 1 This is a structural schematic diagram of an automatic edge-sealing device for all-aluminum honeycomb panels proposed in this utility model; Figure 2 This is a schematic diagram of the workbench structure of an automatic edge-sealing device for all-aluminum honeycomb panels proposed in this utility model; Figure 3 for Figure 2 Enlarged view of point A in the middle; Figure 4 This is a schematic diagram of the transmission mechanism structure of an automatic edge-sealing device for all-aluminum honeycomb panels proposed in this utility model; Figure 5 This is a schematic diagram of the adjustment mechanism structure of an automatic edge-sealing device for all-aluminum honeycomb panels proposed in this utility model; Figure 6 This is a schematic diagram of the guiding mechanism structure of an automatic edge-sealing device for all-aluminum honeycomb panels proposed in this utility model.
[0018] Legend: 1. Base; 2. Adjustment mechanism; 201. Support column; 202. First servo motor; 203. Guide groove; 204. Guide rod; 205. First bidirectional threaded rod; 206. Guide slider; 207. Support rod; 208. Second servo motor; 209. Rotating seat; 2010. Rotating shaft; 2011. Rubber pad; 3. Workbench; 4. Transmission mechanism; 401. Conveying trough; 402. Clamping trough; 403. First conveying roller; 404. First transmission sprocket; 405. Second conveying roller; 406. Second transmission sprocket; 407. Transmission chamber; 408. Chain; 409. Third servo motor; 5. Guiding mechanism; 501. Positioning seat; 502. Second bidirectional threaded rod; 503. Rotating handle; 504. Push rod; 505. Guide plate; 506. Limiting rod; 507. Limiting groove; 6. Mounting plate; 7. Fixing block; 8. Electric telescopic rod; 9. Edge sealing module; 10. Pushing block. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0020] One embodiment of this utility model is provided: Reference Figure 1 , 2 4. An automatic edge-sealing device for all-aluminum honeycomb panels, comprising a base 1, an adjustment mechanism 2 provided at the rear end of the upper surface of the base 1, the adjustment mechanism 2 including a support column 201, a first servo motor 202 fixedly connected to the front end of the middle part of the upper surface of the support column 201, guide grooves 203 being provided at the upper and lower parts of the outer wall of the front end of the support column 201, a first bidirectional threaded rod 205 being rotatably connected at the center of the bottom surface of the guide groove 203, guide sliders 206 being slidably connected to the inner wall of the guide groove 203, a support rod 207 fixedly connected to the middle of the outer wall of the front end of the guide slider 206, a second servo motor 208 fixedly connected to the front end of the upper surface of the upper support rod 207, and a second servo motor 208 fixedly connected to the front end of the lower surface of the support rod 207. A rotating base 209 is rotatably connected to a rotating shaft 2010 on its lower surface. A rubber pad 2011 is fixedly connected to the lower surface of the rotating shaft 2010. A workbench 3 is fixedly connected to the front end of the upper surface of the base 1. A transmission mechanism 4 is provided in the middle of the upper surface of the workbench 3. The transmission mechanism 4 includes a conveying trough 401, a transmission chamber 407, and a third servo motor 409. Multiple first conveying rollers 403 are rotatably connected to the middle of the inner wall of the conveying trough 401. A first transmission sprocket 404 is fixedly connected to the outer wall of one side of the first conveying roller 403. Multiple second conveying rollers 405 are rotatably connected to both sides of the inner wall of the conveying trough 401. A second transmission sprocket 406 is fixedly connected to the outer walls of the front and rear ends of the second conveying rollers 405. Guide mechanisms 5 are provided on both sides of the upper surface of the workbench 3. The guide mechanism 5 includes a positioning seat 501 and a limiting groove 507. The inner wall of the positioning seat 501 is rotatably connected to a second bidirectional threaded rod 502. The front end and rear end of the outer wall of the second bidirectional threaded rod 502 are threadedly engaged with push rods 504. The upper end of the push rod 504 is fixedly connected to a guide plate 505. The center of the front end of the upper surface of the workbench 3 is fixedly connected to a mounting plate 6. The upper surface of the mounting plate 6 is slidably connected to an edge sealing module 9. The front end of the lower surface of the edge sealing module 9 is fixedly connected to a push block 10. This all-aluminum honeycomb panel edge sealing equipment is equipped with guide mechanisms 5. Users can adjust the distance between guide plates 505 according to the model and size of the material board, thereby improving the uniformity and accuracy of the material board when it is clamped and positioned by the adjustment mechanism 2, and thus improving the applicability of the device.
[0021] Reference Figure 2 , 5 The support column 201 is fixedly connected to the rear end of the middle part of the upper surface. The output end of the first servo motor 202 is fixedly connected to the first bidirectional threaded rod 205. The first bidirectional threaded rod 205 is threadedly engaged with the guide slider 206, so that the first servo motor 202 can control the two guide sliders 206 to move synchronously towards each other through the first bidirectional threaded rod 205. Guide rods 204 are fixedly connected to both sides of the bottom surface of the guide groove 203. The guide sliders 206 slide outside the guide rods 204. The output end of the second servo motor 208 passes through the support rod 207 and is fixedly connected to the upper rotating shaft 2010, so that the second servo motor 208 can rotate the upper rotating shaft 2010 and the rubber pad 2011, thereby adjusting the angle of the material plate.
[0022] Reference Figure 2 , 4 The conveying groove 401 is located in the middle of the upper surface of the workbench 3. A clamping groove 402 is provided at the center of the bottom surface of the conveying groove 401, so that the positioning mechanism 2 can clamp and limit the material plate on the first conveying roller 403 through the clamping groove 402. The transmission chambers 407 are respectively located at the front end and the rear end inside the workbench 3. The third servo motor 409 is fixedly connected to one side of the outer wall of the front end of the workbench 3. The output end of the third servo motor 409 is fixedly connected to the second transmission sprocket 406 on one side. The outer walls of the first transmission sprocket 404 and the second transmission sprocket 406 are both fitted with chains 408, so that the third servo motor 409 can drive the first conveying roller 403 and the second conveying roller 405 through the first transmission sprocket 404, the second transmission sprocket 406 and the chain 408.
[0023] Reference Figure 2 , 6The positioning seats 501 are fixedly connected to both sides of the lower surface of the worktable 3. The outer wall of the front end of the second bidirectional threaded rod 502 is fixedly connected to a rotating handle 503, so that the user can control the second bidirectional threaded rod 502 to rotate by rotating the handle 503, thereby controlling the push rod 504 to move synchronously in opposite directions. The limiting grooves 507 are respectively opened on both sides of the front and rear ends of the worktable 3. The outer walls of the guide plate 505 are fixedly connected to both sides of the limiting rods 506, so that the guide plate 505 can slide relatively smoothly in the conveying groove 401 on the worktable 3 through the limiting rods 506 and the limiting grooves 507.
[0024] Reference Figure 1 , 2 A fixing block 7 is fixedly connected to the front end of the lower surface of the mounting plate 6. An electric telescopic rod 8 is fixedly connected to the center of the outer wall of the rear end of the fixing block 7. The output end of the electric telescopic rod 8 is fixedly connected to the push block 10, so that the user can start the electric telescopic rod 8 through the upper part of the central control to control the edge sealing module 9 to perform edge sealing on the material plate.
[0025] Working principle: First, connect the external power supply. According to the required size of the edge banding material board, manually rotate the second bidirectional threaded rod 502 to control the position of the push rod 504, so that the front and rear push rods 504 move inward simultaneously, thereby adjusting the distance between the guide plates 505 to accommodate the required edge banding material board. When the material board is positioned between the rubber pads 2011 under the transmission mechanism 4 (after the conveyor roller starts for a preset time under the drive of the third servo motor 409, the third servo motor 409 is turned off, conveying the material board to the middle position of the clamping groove 402), the first servo motor 202 starts and controls the upper and lower guide sliders 206 to move synchronously towards the center under the drive of the first bidirectional threaded rod 205, so that the material board is clamped and positioned by the upper and lower rubber pads 2011 (slightly higher than the conveyor roller). Then, the user controls the electric telescopic rod 8 through the main control device to push the edge banding module 9 (Edge Banding Module for Aluminum). (Sheets model) The edge sealing module 9 performs edge sealing on one side of the material board. After completion, it is reset. Then, the second servo motor 208 starts to rotate the material board to the next side for edge sealing. After the edge sealing is completed, the edge sealing module 9 is reset, the positioning mechanism 2 releases the clamp, and the transmission mechanism 4 starts to transport the processed material board to the next stage. The previous material board is transported to the processing area.
[0026] The following points should be noted in this article: 1. The accompanying drawings of the embodiments disclosed herein only relate to the structures involved in the embodiments disclosed herein; other structures can be referred to in a general design.
[0027] 2. Where there is no conflict, the embodiments of this disclosure and the features in the embodiments can be combined with each other to obtain new embodiments.
[0028] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. An automatic edge-sealing device for all-aluminum honeycomb panels, comprising a base, characterized in that: An adjustment mechanism is provided at the rear end of the upper surface of the base. The adjustment mechanism includes a support column. A first servo motor is fixedly connected to the front end of the middle part of the upper surface of the support column. Guide grooves are provided at the upper and lower parts of the outer wall of the front end of the support column. A first bidirectional threaded rod is rotatably connected to the center of the bottom surface of the guide groove. Guide sliders are slidably connected to the inner wall of the guide groove. A support rod is fixedly connected to the middle part of the outer wall of the front end of the guide slider. A second servo motor is fixedly connected to the front end of the upper surface of the upper support rod. A rotating seat is fixedly connected to the front end of the lower surface of the support rod. A rotating shaft is rotatably connected to the lower surface of the rotating seat. A rubber pad is fixedly connected to the lower surface of the rotating shaft. A workbench is fixedly connected to the front end of the upper surface of the base. A transmission mechanism is provided in the middle of the upper surface of the workbench. The transmission mechanism includes a conveying groove, a transmission chamber and a third servo motor. Multiple first conveying rollers are rotatably connected to the middle of the inner wall of the conveying groove. A first transmission sprocket is fixedly connected to the outer wall of one side of the first conveying roller. Multiple second conveying rollers are rotatably connected to both sides of the inner wall of the conveying groove. A second transmission sprocket is fixedly connected to the outer wall of the front end and the rear end of the second conveying roller. Guide mechanisms are provided on both sides of the upper surface of the worktable. The guide mechanism includes a positioning seat and a limiting groove. A second bidirectional threaded rod is rotatably connected to the inner wall of the positioning seat. A push rod is threadedly engaged at the front end and rear end of the outer wall of the second bidirectional threaded rod. A guide plate is fixedly connected to the upper end of the push rod. An installation plate is fixedly connected to the center of the front end of the upper surface of the worktable. An edge sealing module is slidably connected to the upper surface of the installation plate. A push block is fixedly connected to the front end of the lower surface of the edge sealing module.
2. The automatic edge-sealing equipment for all-aluminum honeycomb panels according to claim 1, characterized in that: The support column is fixedly connected to the rear end of the middle part of the upper surface, the output end of the first servo motor is fixedly connected to the first bidirectional threaded rod, and the first bidirectional threaded rod is threadedly engaged with the guide slider.
3. The automatic edge-sealing equipment for all-aluminum honeycomb panels according to claim 1, characterized in that: Guide rods are fixedly connected to both sides of the bottom surface of the guide groove. The guide slider slides outside the guide rods. The output end of the second servo motor passes through the support rod and is fixedly connected to the upper rotating shaft.
4. The automatic edge-sealing equipment for all-aluminum honeycomb panels according to claim 1, characterized in that: The conveying trough is located in the middle of the upper surface of the workbench, and a clamping groove is provided at the center of the bottom surface of the conveying trough.
5. The automatic edge-sealing equipment for all-aluminum honeycomb panels according to claim 1, characterized in that: The transmission chambers are respectively opened at the front and rear ends inside the workbench. The third servo motor is fixedly connected to one side of the outer wall of the front end of the workbench. The output end of the third servo motor is fixedly connected to the second transmission sprocket on one side. The outer walls of the first transmission sprocket and the second transmission sprocket are both fitted with chains.
6. The automatic edge-sealing equipment for all-aluminum honeycomb panels according to claim 1, characterized in that: The positioning seats are fixedly connected to both sides of the lower surface of the workbench, and a rotating handle is fixedly connected to the outer wall of the front end of the second bidirectional threaded rod.
7. The automatic edge-sealing equipment for all-aluminum honeycomb panels according to claim 1, characterized in that: The limiting grooves are respectively opened on both sides of the front and rear ends of the workbench, and the limiting rods are fixedly connected to both sides of the outer wall of the guide plate.
8. The automatic edge-sealing equipment for all-aluminum honeycomb panels according to claim 1, characterized in that: A fixing block is fixedly connected to the front end of the lower surface of the mounting plate, and an electric telescopic rod is fixedly connected to the center of the outer wall of the rear end of the fixing block. The output end of the electric telescopic rod is fixedly connected to the pushing block.